Terex Demag Crane CC 1800-1 300T Operation Manual – PDF DOWNLOAD

Terex Demag Crane CC 1800-1 300T Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crane CC 1800-1 300T Operation Manual – PDF DOWNLOAD

Language : English
Pages : 455
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Terex Demag Crane CC 1800-1 300T Operation Manual – PDF DOWNLOAD

Foreword
lndex
Safety lnstructions
General
lntended Use
Operating Canditians and Camputed Design af the Crane
General
Warkplace Erganamics
Laad and Utilisatian af the Сгапе
Required AmЬient Canditians
Service Life
Standards and Calculatian Regulatians
Dangers ta Air Traffic
Safety Regulatians
Organisatianal Measures
Selectian and Oualificatians af Persannel
Particular Hazards
Electrical Energy
Gas, Dust, Steam, Smake
CamЬinatian af Hazards with CamЬined Operatian af Twa
аг Маге Cranes
Operating Areas af Several Cranes Overlap
Raising а Laad Using Маге than One Crane
Befare Operating the Crane
During Operatian af the Crane
After Crane Operatian
When Maunting and Dismantling Crane Campanents
Hand Signals
General Hand Signals
Hand Signals far Warking Mavements
Hand Signals far Driving Mavements
Pawer Failure
Structure of the Crawler-mounted Сгапе
Overview
Superstructure
Undercarriage
Baam Variants
Technical Data
Drive Matar
Pump Distributar Gear
Hydraulic Pumps
Slew Gear
Winches
Safety Equipment
Heater
2 5 8 СаЬ 23
2 5 9 Drive Gearbox (Undercarriage) 23
з
4 Crane Operator’s СаЬ з
4 1 СаЬ 3
4 2 Add-on Console 7
4 2 1 Overview – Add-on Console 7
4 2 2 Fitted Console – РОС Display 9
4 2 3 Fitted Console – Engine Control 11
4 2 4 Fitted Console – Crane Operation 17
4 3 Side Panel 21
4 4 Side Panel Seat Console 23
4 5 Radio Remote Control 25
5 Engine and Drive З
5 1 Safety and Emergency Operation Programme 5
5 2 General 11
5 2 1 Cooling System 11
5 2 2 Hydraulic Pumps 11
5 3 Checks Before Starting the Diesel Engine 13
5 4 Starting the Diesel Engine 15
5 4 1 Starting Procedure 17
5 4 2 Starting Aid 19
5 4 3 Following Starting 21
5 4 4 Warming Up the Hydraulic System 23
5 4 5 Checks with the Diesel Engine Running 27
5 4 6 Notes оп Operation 29
5 5 Switching Off 29
6 Driving the Crawler-mounted Crane З
6 1 General 3
6 1 1 Main Direction of Travel 3
6 1 2 Requirements for the Road Surface 5
6 1 3 Regulations for Driving Operation 5
6 2 Steering the Undercarriage 9
6 2 1 Steering Movements 9
6 2 2 Control Movements for Tailing Operation 9
6 2 3 Option for Regulating the Driving Speed and the Drive Force 11
6 3 Driving without Load оп Horizontal and Sloping Ground 15
6 3 1 General 15
6 3 2 Driving without Load 17
6 4 Driving with а Load оп Horizontal and lnclined Ground 19
6 4 1 General 19
6 4 2 Driving with Load оп Horizontal, Level Ground
( 0 35 lncline) 21
6 4 3 Driving with Load оп Sloping, Even Ground
(u 0 35 incline) 25
Slewing and Braking the Superstructure З
General 3
Speed Control 3
Slewing 5
Slewing Against lncreased Resistance 5
Braking the Superstructure 7
Operating the Safety Equipment З
General 3
Electronic Crane lnformation System (PDC) 5
General 5
Controls and Displays 11
Monitor (LCD Display) 13
Description of the Screen Displays and Function Keys 15
Operating the Electronic Crane lnformation System (PDC) 37
Switching Оп 37
Language Selection 37
Entering the Operating Mode 39
Direct Operating Mode Selection – Entering the DS Code 41
Menu-prompted Operating Mode Selection 45
Setting the Configuration Programs for Crane AssemЫy 53
Configuration Program “RG О – AssemЫing” 55
Configuration Program “RG О Lower Limit Switch Bridging” 59
Configuration Program “SMAB1” without Track Frame 61
Configuration Program “SMAB2” with Track Frame 63
Configuration Program “SMMA2” with Track Frames 65
Erection Operation 6 7
Entering the Reeving Number 69
Synchronous Display 71
Switching Оп the Synchronous Display 71
Working with the Synchronous Display 73
Monitoring the Counter Status 73
Entering the Load оп the 2nd Hook (Two-hook Operation) 75
Load Monitoring AssemЫy 79
Tilt Display 81
Relative Working Radius 83
TrouЫeshooting 87
Bridging the Load Limit Device 95
Bridging the Shut-Off Function for Movements Which Reduce
the Load Moment 95
Bridging the Shut-Off Function for all Movements 97
Limit Switches for Switching Off Various Crane Functions 99
General 99
Functions of the Limit Switches 101
9 Working with the Сгапе Equipment З
9 1 Simultaneous Сгапе Movements З
9 2 Operating Hoist 1 (Н1) 5
9 2 1 General 5
9 2 2 Preparing for Operation 5
9 2 З Operation at Normal Speed 7
9 2 4 Operation at High Speed 9
9 3 Operating Hoist 2 (Н2 = ОЕ)
(ОЕ = optional equipment) 11
9 3 1 General 11
9 3 2 Preparing for Operation 11
9 3 З Operation at Normal Speed 1 з
9 3 4 Operation at High Speed 15
Сгапе Operation with DouЫe Hook Block, Hoist 1 and Hoist 2
in ComЬined Operation 17
Preparing for Operation 17
Operation at Normal Speed 19
Operation at High Speed 21
Operating the Derricking Gear (Е) 23
General 23
Operating the Derricking Gear (Е) when Erecting and Lowering
а Boom ComЬination 25
Operation at Normal Speed 25
Operation at High Speed 27
Simultaneous Operation of Derricking Gear (Е)
and Luffing Gear 1 (W1) 29
Simultaneous Operation of Derricking Gear (Е)
and Luffing Gear 2 (W2) 33
Operating the Derricking Gear (Е) during Сгапе Operation 37
Operation at Normal Speed 37
Operation at High Speed 39
Simultaneous Operation of Derricking Gear (Е) and Hoist 1 (Н1) 41
Simultaneous Operation of Derricking Gear (Е) and Hoist 2 (Н2) 45
Operating Range of the Main Boom 49
Operating Luffing Gear 1 (W1 = ОЕ) 51
General 51
Operating Luffing Gear 1 (W1) when Erecting and Lowering а Boom
ComЬination 53
Operation at Normal Speed 53
Operation at High Speed 55
Simultaneous Operation of Luffing Gear 1 (W1) and
Luffing Gear 2 (W2) 57
Operating Luffing Gear 1 (W1) during Сгапе Operation 61
Simultaneous Operation of Luffing Gear 1 (W1)
and Hoist 1 (Н1) 61
Simultaneous Operation of Luffing Gear 1 (W1)
and Hoist 2 (Н2) 65
Simultaneous Operation of Luffing Gear 1 (W1)
and Hoist З (НЗ) 69
Operating Range of the Fly Jib 71
Operating Luffing Gеаг 2 (W2 = ОЕ)
General
Operating Luffing Gеаг 2 (W2) during Сгапе Operation
Simultaneous Operation of Luffing Gеаг 2 (W2) and
Hoist 1 (Н1)
Operating Range of the Fly Jib
Operating Luffing Gеаг 2 (W2 = ОЕ)
General
Operating Luffing Gеаг 2 (W2) during Сгапе Operation
Simultaneous Operation of Luffing Gеаг 2 (W2) and
Hoist 1 (Н1)
Operating Range of the Main Boom
Operating the Reeving Winch
General
Operation
Working with the Superlift
Description of the Superlift
Operating Principle
Safety lnstructions for Working with the Superlift
Operating the Сгапе without а Superlift Counterweight
Operating the Сгапе with the Superlift Counterweight
Preparations for Raising the Load
Setting Down the Load
Working lnstructions
General
Positioning the Сгапе
Wind Speeds – Dynamic Pressure
General
Сгапе under Load (Сгапе Operation)
Parking the Сгапе
Lowering the Boom System
11 Operating the Heating and Ventilation З
11 1 General 3
11 2 Heating Operation 7
11 2 1 SettingtheTimer 7
11 2 2 Heating Operation without Preselection with the lgnition “Off” 9
11 2 3 Heating Operation without Preselection with the lgnition “ON” 11
11 2 4 Heating Operation with Preselection 13
11 2 5 Safety Equipment 17
Radio Remote Control
General
Preparations for AssemЫy using the Radio Remote Control
ТаЫе Outline of the AssemЫy Procedures
AssemЫy Procedures оп the Superstructure
AssemЫy Procedures оп the Chassis
AssemЫy Procedures оп the Counterweight Dolly (GW)
AssemЫy Procedures оп the Jack-Up System
AssemЫy Procedures in Case of Failure оп the Radio
of Remote Control
ТаЫе Outline of the AssemЫy Procedures in Case
of Remote Control Failure
AssemЫy Procedures оп the Superstructure
AssemЫy Procedures оп the Chassis (UW)
AssemЫy Procedures оп the Counterweight Dolly (GW)
AssemЫy Procedures оп the Jack-Up System