Terex Demag Crane CC2800-1 600T Operator Manual – PDF DOWNLOAD

Terex Demag Crane CC2800-1 600T Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crane CC2800-1 600T Operator Manual – PDF DOWNLOAD

Language : English
Pages : 410
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Demag Crane CC2800-1 600T Operator Manual – PDF DOWNLOAD

Manufacturer’s Specifications 1
Foreword 1
1 Safety Instructions 3
1 1 General 3
1 2 Intended Use 3
1 3 Operating Conditions and Computed Design of the Crane 5
1 3 1 General 5
1 3 2 Workplace Ergonomics 7
1 3 3 Load and Utilisation of the Crane 7
1 3 4 Required Ambient Conditions 9
1 3 5 Service Life 11
1 3 6 Standards and Calculation Regulations 11
1 3 7 Dangers to Air Traffic 13
1 4 Safety Regulations 15
1 4 1 Organisational Measures 15
1 4 2 Selection and Qualifications of Personnel 17
1 4 3 Particular Hazards 19
1 4 3 1 Electrical Energy 19
1 4 3 2 Gas, Dust, Steam, Smoke 21
1 4 3 3 Crushing / Collision 23
1 4 3 4 Snagging / Dragging 23
1 4 3 5 Crushing / Shearing 23
1 4 3 6 Hazards due to Slipping, Stumbling, Falling 23
1 4 4 Combination of Hazards with Combined Operation of Two
or More Cranes 27
1 4 4 1 Operating Areas of Several Cranes Overlap 27
1 4 4 2 Raising a Load Using More than One Crane 29
1 4 5 Before Operating the Crane 31
1 4 6 During Operation of the Crane 33
1 4 7 After Crane Operation 41
1 4 8 When Mounting and Dismantling Crane Components 43
1 5 Hand Signals 47
1 5 1 General Hand Signals 49
1 5 2 Hand Signals for Working Movements 51
1 5 3 Hand Signals for Driving Movements 53
1 6 Power Failure 55
Index
062–1003–201 2
2 Structure of the Crawler–mounted Crane 3
2 1 Overview 3
2 2 Superstructure 5
2 3 Undercarriage 7
2 4 Boom Variants 9
2 5 Technical Data 17
2 5 1 Drive Motor 17
2 5 2 Pump Distributor Gear 17
2 5 3 Hydraulic Pumps 17
2 5 4 Slew Gear 19
2 5 5 Winches 19
2 5 6 Safety Equipment 21
2 5 7 Heater 21
2 5 8 Cab 21
2 5 9 Drive Gearbox (Undercarriage) 21
4 Crane operator’s cab 3
4 1 Cab 3
4 2 Assembled console 9
4 2 1 Overview assembled console 9
4 2 2 Display– and Operating Elements on the Consoles 11
4 2 3 Display and Control Console LLD System 13
4 2 4 Display– and Operating Console for Engine Control and
Crane Operation 15
4 3 Side desk 27
4 4 Side desk seat console 29
4 5 Radio remote control 31
4 6 Mobile Control Panel for Emergency Control 33
5 Engine and Drive 3
5 1 General 3
5 1 1 Cooling System 7
5 1 2 Hydraulic Pumps 7
5 2 Starting Up, Operating and Shutting Down the Power Units 9
5 3 Starting the Diesel Engine 11
5 3 1 Starting Procedure 13
5 3 2 To be observed following starting 15
5 3 3 Warming Up the Hydraulic System 17
5 3 4 Warming–up Procedure 17
5 3 5 Checks with the Diesel Engine Running 19
5 3 6 Notes on Operation 21
5 3 7 Switching Off 21
Index
062–1003–201 3
6 Driving the Crawler–mounted Crane 3
6 1 General 3
6 1 1 Main Direction of Travel 3
6 1 2 Requirements for the Road Surface 5
6 1 3 Regulations for Driving Operation 5
6 2 Steering the Undercarriage 9
6 2 1 Steering Movements 9
6 2 2 Option for Regulating the Driving Speed and the Drive Force 11
6 3 Driving without Load on Horizontal and Sloping Ground 15
6 3 1 General 15
6 4 Driving the Crane without Load —
Application SH, SH/LH, SSL, SSL/LSL 17
6 5 Driving the Crane without Load — Application SW 19
6 6 Driving the Crane without Load — Application SWSL 23
6 7 — 27
6 8 — 27
6 9 — 27
6 10 — 27
6 11 Driving with Load 29
6 11 1 Driving with Load, Boom Along the Longitudinal Axis of
the Crawlers 31
6 11 2 Driving with Load, Boom Not Along the Longitudinal Axis of
the Crawlers (Positioning Loads) 31
7 Slewing and Braking the Superstructure 3
7 1 General 3
7 1 1 Speed control 3
7 2 Slewing 5
7 3 Braking the Superstructure 7
7 4 Mechanical Locking of the Parking Brake in the Open Position 7
8 Operating the Safety Equipment 3
8 1 System Start 9
8 2 Description of the IC–1 9
8 2 1 Symbols “Main Menu” 11
8 2 2 “System Mask” 15
8 2 3 Symbols in the Status Display “B” 19
8 2 4 Symbols in the Operating Mode Line “C” 21
8 3 Entering the Operating Mode 25
8 4 Setting the Configuration Programs for Assembling the Crane 31
8 4 1 Configuration Program “RG0” 31
8 4 2 Erection Operation 33
8 5 Entering the Reeving Number 35
8 5 1 Load Monitoring Assembly 37
8 5 2 Tilt indicator 39
8 5 3 Troubleshooting 41
8 6 Bridging the Load Limit Device 51
8 7 Bridging Shut–Down of Load Moment Reducing Movements 51
8 8 Bridging the Shut Down of all Movements 53
Index
062–1003–201 4
9 Working with the Crane Equipment 3
9 1 Simultaneous crane movements 3
9 2 Operating Hoist 1 (H1) 5
9 2 1 General 5
9 2 2 Preparing for Operation 5
9 2 3 Operation at Normal Speed 7
9 2 4 Operation at High Speed 9
9 3 Operating Hoist 2 (H2) 11
9 3 1 General 11
9 3 2 Preparing for Operation 11
9 3 3 Operation at Normal Speed 13
9 3 4 Operation at High Speed 15
9 4 Operating Hoist 3 (H3) 17
9 4 1 General 17
9 4 2 Preparing for Operation 17
9 4 3 Operation at Normal Speed 19
9 4 4 Operation at High Speed 21
9 5 Crane Operation with Double Hook Block, Hoist 1 and
Hoist 2 in Combined Operation 23
9 5 1 Preparing for Operation 23
9 5 2 Operation at Normal Speed 25
9 5 3 Operation at High Speed 27
9 6 Operating the Derricking Gear (E) 29
9 6 1 General 29
9 6 2 Operating Derricking Gear (E) during configuration operation
(Erecting and Lowering a Boom Combination) 31
9 6 2 1 Operation at Normal Speed 31
9 6 2 2 Operation at High Speed 33
9 6 2 3 Simultaneous Operation of Derricking Gear (E) and
Luffing Gear 1 (W1) 35
9 6 2 4 Simultaneous Operation of Derricking Gear (E) and
Luffing Gear 2 (W2) 39
9 6 3 Operating the Derricking Gear (E) during Crane Operation 43
9 6 3 1 Operation at Normal Speed 43
9 6 3 2 Operation at High Speed 45
9 6 3 3 Simultaneous Operation of Derricking Gear (E) and Hoist 1 (H1) 47
9 6 3 4 Simultaneous Operation of Derricking Gear (E) and Hoist 3 (H3) 51
9 6 4 Operating Range of the Main Boom 55
9 7 Operating Luffing Gear 1 (W1 = OE) 57
9 7 1 General 57
9 7 2 Operating Luffing Gear 1 (W1) when configuration operation
(Erecting and Lowering a Boom Combination) 59
9 7 2 1 Operation at Normal Speed 59
9 7 2 2 Operation at High Speed 61
9 7 2 3 Simultaneous Operation of Luffing Gear 1 (W1) and
Luffing Gear 2 (W2) 63
9 7 2 4 Simultaneous Operation of Derricking Gear ”W1” and
Luffing Gear ”E” 65
9 7 3 Operating Luffing Gear 1 (W1) during Crane Operation 67
9 7 3 1 Simultaneous Operation of Luffing Gear 1 (W1) and Hoist 2 (H2) 67
9 7 3 2 Simultaneous Operation of Luffing Gear 1 (W1) and Hoist 3 (H3) 71
Index
062–1003–201 5
9 7 4 Operating Range of the Fly Jib 73
9 8 Operating Luffing Gear 2 (W2 = OE) 75
9 8 1 General 75
9 8 2 Operating Luffing Gear 2 (W2) when configuration operation
(Erecting and Lowering a Boom Combination) 77
9 8 2 1 Operation at Normal Speed 77
9 8 2 2 Operation at High Speed 79
9 8 2 3 Simultaneous Operation of Luffing Gear 1 (W1) and
Luffing Gear 2 (W2) 81
9 8 2 4 Simultaneous Operation of Luffing Gear ”W2” and
Derricking Gear ”E” 81
9 8 3 Operating Luffing Gear 2 (W2) during Crane Operation 83
9 8 3 1 Operation at Normal Speed 83
9 8 3 2 Operation at High Speed 85
9 8 3 3 Simultaneous Operation of Luffing Gear 2 (W2) and Hoist 1 (H1) 87
9 8 3 4 Simultaneous Operation of Luffing Gear 2 (W2) and Hoist 3 (H3) 91
9 8 4 Operating Range of the Main Boom 93
9 9 Operating the Reeving Winch 95
9 9 1 General 95
9 9 2 Operation 95
9 10 Working Instructions 97
9 10 1 General 97
9 10 2 Positioning the Crane 99
9 11 Wind Speeds — Dynamic Pressure 101
9 11 1 General 101
9 11 2 Crane under Load (Crane Operation) 103
9 11 3 Parking the Crane 107
9 11 4 Lowering the Boom System 111
10 Working with the Superlift 3
10 1 Description of the Superlift Equipment 3
10 2 Operating Principle 5
10 3 Safety Instructions for Working with the Superlift 7
10 4 Operating the Crane without a Superlift Counterweight 11
10 5 Operating the Crane with the Superlift Counterweight 13
10 5 1 Preparations for Raising a Load 13
10 5 2 Raising the Load 17
10 5 3 Setting Down the Load 21
11 Operation of the Heating and Ventilation 3
11 1 General 3
11 2 Heater Operation 7
11 2 1 Setting the Timer 7
11 2 2 Heater Operation without Preselection with Ignition ”OFF” 9
11 2 3 Heater Operation without Preselection with Ignition ”ON” 11
11 2 4 Heater Operation with Preselection 13
11 2 5 Safety Equipment 17
Index
062–1003–201 6
14 Radio Remote Control 3
14 1 General 3
14 2 Preparations for Assembly using the Radio Remote Control 3
14 3 Table Outline of the Assembly Procedures 11
14 3 1 Assembly Procedures on the Superstructure 11
14 3 2 Assembly Procedures on the Chassis 11
14 3 3 Assembly Procedures on the Counterweight Dolly 13
14 3 4 Assembly Procedures on the Jack–Up System 13
14 4 Assembly Procedures in Case of Failure on the Radio of
Remote Control 15
14 5 Table Outline of the Assembly Procedures in Case of
Remote Control Failure 17
14 5 1 Assembly Procedures on the Superstructure 17
14 5 2 Assembly Procedures on the Chassis (UW) 17
14 5 3 Assembly Procedures on the Counterweight Dolly (GW) 19
14 5 4 Assembly Procedures on the Jack–Up System 19