Terex Demag Crawler Crane CC1800-1 300T Lubrication Manual – PDF DOWNLOAD

Terex Demag Crawler Crane CC1800-1 300T Lubrication Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crawler Crane CC1800-1 300T Lubrication Manual – PDF DOWNLOAD

Language : English
Pages : 376
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Demag Crawler Crane CC1800-1 300T Lubrication Manual – PDF DOWNLOAD

Foreword 1
1 Safety lnstructions З
1 1 General 3
1 2 Selection and Oualifications of Personnel 5
1 3 Particular Hazards 5
1 3 1 Dangers due to Crushing / Shearing 5
1 3 2 Dangers due to Reeling and Derricking 5
1 3 3 Dangers due to Slipping, StumЫing, Falling 5
1 3 4 Dangers due to Thermal lnfluences 7
1 3 5 Gas, Dust and Smoke 7
1 3 6 Dangers due to Residual Energy in the Hydraulic
System 7
1 4 Before Starting Lubrication and Maintenance Work 9
1 5 Undertaking Lubrication and Maintenance Tasks 13
1 6 Repairs 19
1 7 Recurrent I nspections of the Crane
1 8 Measures to Ensure Safe Operating Periods
1 8 1 General
1 8 2 Theoretical Service Life
1 8 3 Actual Operating Conditions
1 8 3 1 Determining the Operating Conditions
(Load Spectrum)
1 8 3 2 Operating Hours of the Hoists рег lnspection lnterval
1 8 4 Determining the Spent Share of the Theoretical
Service Life of the Winches
1 8 5 Documentation
Fuels and Lubricants
Lubrication and Maintenance Schedule
lnitial Lubrication and Maintenance
Regular Routine Lubrication and Maintenance
Tips for Maintaining the Crane
Measures to Maintain the Crane:
List of Service Operations
Drive
Engine
Pump Distributor Gear – Checking the Oil Level
Pump Distributor Gear – Changing the Oil
Checking the Pump Distributor Gear for Leaks
Pump Distributor Gear – Checking
the External Screw Connections
6 Slew Ring Connection З
6 1 Lubricating the Slew Ring Connection 3
6 2 Lubricating the Ring Gear 5
6 3 Checking the Screws of the Slewing Rim;
Operational ReliaЬility of the Fixing Bolts 7
6 3 1 General 7
6 3 2 Checking the Torque of the Screws 7
7 Slew Gear З
7 1 Slew Gear Mechanism, Checking the Oil Level 3
7 2 Slew Gear Mechanism, Changing the Oil 3
7 3 Slew Gear; Checking the Brake 5
7 4 Checking the Slew Gear Mechanism Screw Connections 7
7 5 Slew Gear Mechanism Visual lnspection 7
В Hoists З
8 1 Hoist 1 and 2 – Checking the Oil Level 3
8 2 Hoist 1 and 2 – Changing the Oil 5
8 3 Reeving Winch – Checking the Oil Level 9
8 4 Reeving Winch – Checking the Oil 11
8 5 Hoists and Reeving Winch – Lubricating
the Rope Drum Bearings 13
8 6 Hoists and Reeving Winch; Checking the Brakes 13
8 7 Hoists and Reeving Winch – Checking and Re-tightening
the Screw Connections if Necessary 17
9 Luffing Gears З
9 1 Luffing Gear 1 – Checking the Oil Level 5
9 2 Luffing Gear 1 – Changing the Oil 7
9 3 Luffing Gear 2 – Checking the Oil Level 11
9 4 Luffing Gear 2 – Changing the Oil 13
9 5 Luffing Gear 1 and 2 – Lubricating Rope Drum Bearings 17
9 6 Luffing Gears – Checking the Brakes 17
9 7 Luffing Gears – Checking the Screw Connections and
Re-tightening if Necessary 23
10 Derricking Gear З
10 1 Derricking Gear – Checking the Oil Level 3
10 2 Derricking Gear – Changing the Oil 5
10 3 Derricking Gear – Lubricating the Rope Drum Bearings 5
10 4 Checking the Derricking Gear Brakes 7
10 5 Derricking Gear – Checking the Screw Connections and
Re-tightening if Necessary 13
Equipment З
Maintaining the Hydraulic Cylinders оп the Superstructure
and Equipment 3
Lubricating the Boom Bearings 5
Hook Blocks 7
Lubricating the Hook Blocks 7
Lubricating the Ropes 9
Cleaning the Ropes 11
Ropes 13
Checking and Replacing the Ropes if Necessary 15
General lnformation оп Operation and AssemЫy 27
Transport 27
Storage 29
Mounting 29
Sheaves 41
Checking the Roller Bearings оп the Sheaves 41
Checking the Sheaves 43
Replacing the Roller Bearing оп the Sheaves 43
Checking the Main Boom and Fly Jib, A-frame and
Superlift Mast for Cracks in the Welds 45
Checking the Stay Bars and Bracing Rods 4 7
Checking the Stay Bars and Bracing Rods for Cracks 51
Stay Bars and Bracing Rods – Checking the Length 51
Checking the Wear of the Stay Bars and Bracing Rods 6 7
Checking the Paintwork of the Stay Bars and Bracing Rods 6 7
Checking the Stay Bars and Bracing Rods
for Plastic Deformation 6 7
Hydraulic System З
Hydraulic Oil Reservoir – Checking the Oil Level 3
Hydraulic Oil Reservoir –
Replacing the Return Oil Filter 5
Hydraulic Oil Reservoir –
Replacing the Aeration Filter 5
Leak oil circuit – Return oil filter – cleaning the filter element 7
Hydraulic Pump – Changing the Add-On Filter 9
Replacing the Hydraulic Oil 11
Bleeding the Hydraulic System 13
Checking the Hydraulic System for Leaks 13
Hydraulic System –
Checking the FlexiЫe Pressure TuЬing 15
Hydraulic System –
Replacing the FlexiЫe Pressure Tubing
Hydraulic System –
Checking the Accumulator lnitial Gas Pressure
Lower Luffing Mast Back Stops
Lower Luffing Mast Back Stops –
Checking the Oil Level
Lower Luffing Mast Back Stops – Changing the Oil
Checking the Lower Luffing Mast Back Stops for Leaks
Lower Luffing Gеаг Back Stops –
Checking the Screw Connections
Heating
Checking the System is Functioning Correctly
Checking the Fuses
Fault Diagnosis with the Heating Timer
Checking the Water Level
Replacing the Heat Exchanger
Air Conditioning Equipment (optional)
Switching оп the Air Conditioning Equipment
Servicing the Air Conditioning Equipment
Having the Air Conditioning Equipment Checked
Electrical System
Checking the Lighting System
Checking the Battery Fluid Level
Checking the Limit Switches
Checking the Slip Ring Contacts оп the Rope Winches and
оп the Rotary Joint to the Undercarriage
Precautionary Measures Against СаЫе Fires
Fuel System
Draining Off Water and Residue From the Fuel Tank
Maintaining the Fuel Filter
Fuel System, Checking the Lines
Cooling, Air lntake and Exhaust System
Checking the Coolant Level and Topping Up if Necessary
Cleaning the Cooling System
Changing the Coolant
Cleaning and/or Replacing the Filter Element of the Аiг Filter
Dгу Cleaning
Wet Cleaning
Checking the Element
Exhaust System Visual lnspection
Сгапе Operator’s СаЬ
Checking the Windscreen Washing AssemЫy
Filling Up the Supply Tank of the Windscreen Washing AssemЫy
Undercarriage
Checking the Final Drive Oil Level
Changing the Oil in the Final Drive
Lubricating Bottom and Тор Rollers
Lubricating the Connecting Pins
Maintaining the Hydraulic Cylinders оп the Undercarriage
Tensioning the Crawler Track
Lubricating the Track Pins оп the Track Тур Undercarriage
and Checking the Track Tension in the Case of Running Noises
Checking the Screw Connections and Re-tightening
if Necessary
Central Lubrication System
Component Parts
Operation
Setting the lnterval and Operating Periods
Servicing Central Lubrication System
Filling the Tank of the Central Lubrication System
TrouЫeshooting
Visual lnspections
Visual lnspection of the Superstructure and Crawler
Visual lnspections of the Superlift Counterweight Framework
Visual lnspection of the Equipment