Terex Demag Crawler Crane CC2500-1 500 Ton Lubrication Manual – PDF DOWNLOAD

Terex Demag Crawler Crane CC2500-1 500 Ton Lubrication Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crawler Crane CC2500-1 500 Ton Lubrication Manual – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Demag Crawler Crane CC2500-1 500 Ton Lubrication Manual – PDF DOWNLOAD

Contents
Foreword
Contents
1 Safety lnstructions 3
1 1 General з
1 2 Personnel Selection and Oualifications 5
1 3 Special Types of Hazards 5
1 3 1 Risks from Crushing / Shearing 5
1 3 2 Risks from Entanglement and Dragging 5
1 3 3 Risks from Slipping, StumЫing, Falling 5
1 3 4 Risks from Thermal lnfluences 7
1 3 5 Gas, Dust, Smoke 7
1 3 6 Risks from Residual Energy in the Hydraulic System 7
1 4 Before Commencing Lubrication and Maintenance Work 9
1 5 Carrying Out Lubrication and Maintenance Work 1 З
1 6 Repair Work 17
2 Oils, lubricants and capacities 3
Lubrication and Maintenance Schedule
lnitial Lubrication and Maintenance
Regular, Routine Lubrication and Maintenance
Tips оп Maintenance of the Crane
Measures for Maintaining the Crane
Maintenance List
Drive
Engine
Pump Distributor Gear – Checking the Oil Level
Pump Distributor Gear – Changing the Oil
Checking the Pump Distributor Gear for Leaks
Pump Distributor Gear –
Checking the External Screw Connections
Slew Ring Connection
Lubricating the Slew Ring Connection
Lubricating the Ring Gear
Checking the Screws of the Slewing Rim
General
Checking the Torque of the Screws
Slew gear
Slew Gear – Checking the Brake
Checking the Slew Gear Mechanism Screw Connections
Slew Gear Mechanism Visual lnspection
8 Hoists 3
8 1 Hoist 1 and 2 – Checking the Oil Level 3
8 2 Hoist 1 and 2 – Changing the Oil 5
8 3 Hoist 3 – Checking the Oil Level 9
8 4 Hoist 3 – Changing the Oil 11
8 5 Reeving Winch – Checking the Oil Level 15
8 6 Reeving Winch – Checking the Oil 17
8 7 Hoists and Reeving Winch – Lubricating the Rope Drum Bearings 19
8 8 Hoists and Reeving Winch – Checking the Brakes 19
8 9 Hoists and Reeving Winch – Checking and Re-tightening the Screw
Connections if Necessary 23
Luffing Gears 3
Luffing Gear 1 – Checking the Oil Level 5
Luffing Gear 1 – Changing the Oil 7
Luffing Gear 2 – Checking the Oil Level 11
Luffing Gear 2 – Changing the Oil 13
Luffing Gear 1 and 2 – Lubricating Rope Drum Bearings 17
Luffing Gears – Checking the Brakes 17
Luffing Gears –
Checking the Screw Connections and Re-tightening if Necessary 23
derricking gear 3
Derricking Gear – Checking the Oil Level 3
Derricking Gear – Changing the Oil 5
Derricking Gear – Lubricating the Rope Drum Bearings 7
Checking the Derricking Gear Brakes 9
Derricking Gear –
Checking the Screw Connections and Re-tightening if Necessary 15
Equipment 3
Maintaining the Hydraulic Cylinders оп the Superstructure and
Equipment 3
Lubricating the Boom Bearings 5
Hook Blocks 7
Lubricating the Hook Blocks 7
Ropes 9
Lubricating the Ropes 11
Cleaning the Ropes 1 3
General lnformation оп Operation and AssemЫy 13
Transport 13
Bearing 15
Mounting 15
Sheaves 27
Checking the Roller Bearings оп the Sheaves 27
Checking the Sheaves 29
Lubricating the sheave bearing 29
Hydraulic System
Hydraulic Oil Reservoir – Checking the Oil Level
Hydraulic Oil Reservoir – Replacing the Return Oil Filter
Hydraulic Oil Reservoir – Replacing the Aeration Filter
Leak oil circuit – Return oil filter – cleaning the filter element
Hydraulic Pump – Changing the Add-On Filter
Replacing the Hydraulic Oil
Bleeding the Hydraulic System
Checking the Hydraulic System for Leaks
Hydraulic System – Checking the FlexiЫe Pressure Tublng
Hydraulic System – Replacing the FlexiЫe Pressure Tublng
Hydraulic System –
Checking the Accumulator lnitial Gas Pressure
Lower Luffing Mast Back Stops
Lower Luffing Mast Back Stops – Checking the Oil Level
Lower Luffing Mast Back Stops – Changing the Oil
Checking the Lower Luffing Mast Back Stops for Leaks
Lower Luffing Gеаг Back Stops –
Checking the Screw Connections
Heating and Air conditioning
Checking the System is Functioning Correctly
Checking the Fuses
Fault Diagnosis with the Heating Timer
Checking the Water Level
Replacing the Heat Exchanger
Air conditioning (option)
Switching оп the Air Conditioning Equipment
Servicing the Air Conditioning Equipment
Having the Air Conditioning Equipment Checked
Electrical System
Checking the Lighting System
Checking the Battery Fluid Level
Checking the Limit Switches
Checking the Slip Ring Contacts оп the Rope Winches and оп the
Rotary Joint to the Undercarriage
Precautionary Measures Against СаЫе Fires
Fuse Overview
Fuel System
Fuel filter – emptying the inspection glass
Fuel Filter – Changing the Filter Element
Draining Off Water and Residue From the Fuel Tank
Fuel System, Checking the Lines
Cooling, Air lntake and Exhaust System 3
Checking the Coolant Level and Topping Up if Necessary 3
Cleaning the Cooling System 5
Changing the Coolant 7
Cleaning and/or Replacing the Filter Element of the Air Filter 11
Dry Cleaning 1 3
Checking the Element 15
Exhaust System Visual lnspection 15
Piston Rods 1
Exposed Chrome Surfaces – Applying Protective Grease 1
Сгапе Operator’s СаЬ 3
Checking the Windscreen Washing AssemЫy 3
Filling Up the Supply Tank of the Windscreen Washing AssemЫy 3
Undercarriage 3
Checking the Final Drive Oil Level 3
Changing the Oil in the Final Drive 5
Lubricating front idlers, track and carrier rollers 7
Lubricating the Connecting Pins 7
Maintaining the Hydraulic Cylinders оп the Undercarriage 7
Tensioning the Crawler Track 9
Lubricating the Track Pins оп the Track Туре Undercarriage and
Checking the Track Tension in the Case of Running Noises 13
Checking the Screw Connections and Re-tightening if Necessary 15
Central Lubrication System 17
Component Parts 17
function 17
Servicing Central Lubrication System 19
Filling the Tank of the Central Lubrication System 21
TrouЫeshooting 23
Dolly 3
Lubricate ball bearing slewing rim 3
Lubricating the Ring Gear 3
Checking the Screws of the Slewing Rim 5
Slew gear 7
Slew Gear Mechanism – Checking the Oil Level 7
Slew Gear Mechanism – Changing the Oil 7
Slew gear mechanism – checking the disc brake 9
Checking the Slew Gear Mechanism Screw Connections 11
Slew Gear Mechanism Visual lnspection 11
Final drive – check oil level 13
Travel drive – replace oil 15
Check tyre air pressure, tread and rims 20
Check tyre wheel nuts, tighten if required 22
Check welds for cracks 24
Visual checks
Visual check – superstructure and crawler chassis
Visual checks оп the Superlift counterweight supporting frame
Visual check – equipment
Examinations of the Crane
Recurring Сгапе lnspections
lnspection of Load-Bearing Steel Constructions
lnspection of the Disc Wheels (Rims)
lnspection of the Winches
Hook
lnspection of the Sheaves
lnspection of the Ropes
Documentation
Check гореs, герlасе if required