Terex Demag Crawler Crane CC2500-1 500 Ton Operation Manual – PDF DOWNLOAD

Terex Demag Crawler Crane CC2500-1 500 Ton Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crawler Crane CC2500-1 500 Ton Operation Manual – PDF DOWNLOAD

Language : English
Pages : 467
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Demag Crawler Crane CC2500-1 500 Ton Operation Manual – PDF DOWNLOAD

Manufacturer’s Specifications 1
Foreword 1
Safety lnstructions
General
lntended Use
Operating Conditions and Computed Design of the Crane
General
Classification of the Crane
Classification of the Engines
Workplace Ergonomics
Load and Utilisation of the Crane
Required Amblent Conditions
Service Life
Standards and Calculation Regulations
Dangers to Air Traffic
Safety Regulations
Organisational Measures
Selection and Oualifications of Personnel
Particular Hazards
Electrical Energy
Gas, Dust, Steam, Smoke
Crushing / Collision
Snagging / Dragging
Crushing / Shearing
Danger Due to Slipping, Tripping, Falling
Comblnation of Hazards with Comblned Operation of
Two ог Моге Cranes
Operating Areas of Several Cranes Overlap
Several cranes raising а load together
Before Crane Operation
During Operation of the Crane
F ollowing Crane Operation
When AssemЫing and Dismantling Crane Components
Hand Signals
General Hand Signals
Hand Signals for Working Movements
Hand Signals for Driving Movements
Power Supply F ailure
Structure of the Crawler-mounted Сгапе
Overview
Superstructure
Undercarriage
Boom Variants
Technical Data
Drive Motor
Pump Distributor Gear
Hydraulic Pumps
Slew Gear
Winches
Control
Safety Equipment
СаЬ
Heater
Drive Gearbox (Undercarriage)
Safety-relevant Components
Ladders and cat walks
Headlights
Emergency Exit
Signs and Symbols
Signs in the Crane Operator’s СаЬ
Signs and Symbols оп the Superstructure
Safety Signs
Сгапе Operator’s СаЬ
Controls in the Crane Operator’s СаЬ
Control lever
Add-on console
General arrangement of construction consoles
Display- and operating elements оп the consoles
Display- and operating console LMI System
Display and operating console for monitoring of engine
Side panel
Side panel, seat console
Radio Remote Control
Moblle Control Panel for Emergency Control
Entering / leaving the саЬ
Tilting the саЬ
Adjustment of the crane operator’s seat
Engine and Drive
Safety and Emergency Operation Programme
General
Cooling System
Hydraulic Pumps
Checks Before Starting the Diesel Engine
Starting the Diesel Engine
Starting Procedure
Starting Aid
То Ье Observed Following Starting
Warming Up the Hydraulic System
Warming-up Procedure
Checks with the Diesel Engine Running
lnstructions fог Operation
Switching Off
Automatic Driving
Driving the Crawler-mounted Сгапе
General
Main Driving Direction
Requirements for Road Surface Conditions
Regulations for Driving Operation
Controlling the Undercarriage
Control Movements
Control Movements for Tailing Operation
Options for Controlling the Driving Speed
Driving without Load оп the Horizontal and Angled
Road Surface
General
Driving without Load
Driving with Load оп а Horizontal and Graded Road Surface
General
Driving with Load оп Horizontal, Even Terrain
( 0 35 Slope)
Driving with Load оп lnclined, Even Territory
(u 0 35 incline)
Slewing and Braking the Superstructure
Speed Control
Slewing
Braking the Superstructure
Mechanical locking of the holding Ьгаkе in opened position
Operating the Safety Equipment
General
Display LLD System
General
Description of the Screen Displays and Function Keys
Opening Screen
Symbols “Main Menu of the Display and Operating Console
of the LLD System”
Symbol “Main Menu of the Display and Operating Console
of the Engine and Сгаnе Operating System”
“System Settings”
Operating the LLD System
Switching Оп
Entering the Operating Mode
Menu-Guided Operating Mode Selection
Setting the Configuration Programs fог Сгаnе AssemЫy
Configuration program “RG0”
Configuration program “SMAB1”
Configuration program “SMAB2”
Configuration operation
Entering the Reeving Number
Synchronous Display
Operating Range Limits
Switching Оп
Setting up the Various Limits
Load оп Two Hooks (2-Hook-Operation)
Display of the ground pressure
Load Monitoring AssemЫy
Tilt Display
TrouЫeshooting
Bridging the Load Limit Device
Bridging the Shut-Off Function fог Movements Which
Reduce the Load Moment
Bridging the Shut-Off Function fог all Movements
Fault code tаЫе
Working with the Сгапе Equipment
Simultaneous сгаnе movements
Operating Hoist 1 (Н1)
General
Preparing for Operation
Operation at Normal Speed
Operation at High Speed
Operating Hoist 2 (Н2)
General
Preparing for Operation
Operation at Normal Speed
Operation at High Speed
Crane Operation with DouЫe Hook Block, Hoist 1 and
Hoist 2 in ComЬined Operation
Preparing fог Operation
Operation at Normal Speed
Operation at High Speed
Operating the Derricking Gеаг (Е)
General
Operation of the Derricking Gеаг (Е) fог Configuration
Operation (when Erecting and Lowering а Boom
Comblnation)
Operation at Normal Speed
Operation at High Speed
Simultaneous Operation of Derricking Gеаг (Е) and
Luffing Gеаг 1 (W1)
Operating the Derricking Gеаг (Е) during Сгапе Operation
Operation at Normal Speed
Operation at High Speed
Simultaneous Operation of Derricking Gеаг (Е) and
Hoist 1 (Н1)
Operating Range of the Main Boom
Operating Luffing Gеаг 1 (W1 = ОЕ)
General
Operation of the Luffing Gеаг 1 (W1) fог Configuration
(fог Erecting and Lowering а Boom Comblnation)
Operation at Normal Speed
Operation at High Speed
Simultaneous Operation of Luffing Gеаг 1 (W1) and
Luffing Gеаг 2 (W2)
Simultaneous Operation of Luffing Gеаг “W1” and
Derricking Gеаг “Е”
Operating Luffing Gеаг 1 (W1) during Сгапе Operation
Simultaneous Operation of Luffing Gеаг 1 (W1) and
Hoist 2 (Н2)
Operating Range of the Fly Jib
Operating Luffing Gеаг 2 (W2 = ОЕ)
General
Operation of the Luffing Gеаг 2 (W2) fог Configuration
(fог Erecting and Lowering а Boom Comblnation)
Operation at Normal Speed
Operation at High Speed
Simultaneous Operation of Luffing Gеаг 1 (W1) and
Luffing Gеаг 2 (W2)
Simultaneous Operation of Luffing Gеаг “W2” and
Derricking Gеаг “Е”
Operating Luffing Gеаг 2 (W2) during Сгапе Operation
Operation at Normal Speed
Operation at High Speed
Simultaneous Operation of Luffing Gеаг 2 (W2) and
Hoist Gеаг 1 (Н1)
Operating Range of the Main Boom
Operating the Reeving Winch
General
Operation
Working lnstructions
Positioning the Сгапе
Wind Speeds – Dynamic Pressure
General
Сгапе under Load (Сгапе Operation)
Working with the Superlift
Description of the Superlift
Modus operandi
Safety instructions fог working with the Superlift
Operating the сгапе without the Superlift counterweight
Operating the сгапе with the Superlift counterweight
With standard Superlift equipment
With vагiаЫе Superlift equipment
Operating the Heating and Ventilation
Operating the Heating
Controls
Operating the Аiг Conditioning Equipment
Controls
Parking the Сгапе
Wind Speeds
Lowering the Boom System
Radio Remote Control
General
Preparations fог AssemЫy using the Radio Remote Control
Tabular Collation of the AssemЫy Procedures
AssemЫy Procedures оп the Superstructure
AssemЫy Procedures оп the Chassis
AssemЫy Procedures оп the Counterweight Dolly
AssemЫing the Counterweight (GGW)
Adjustment of Crossbar Hoist Cylinder (Superlift)
Adjustment of the Winch fог Vario Superlift
AssemЫy Procedures in Case of Radio Remote
Control F ailure
Tabular Collation of the AssemЫy Procedures in case of
Radio Remote Control F ailure
AssemЫy Procedures оп the Superstructure
AssemЫy Procedures оп the Chassis (UW)
AssemЫy Procedures оп the Counterweight Dolly (GW)
AssemЫing the Counterweight (GGW)
Adjustment of Crossbar Hoist Cylinder (Superlift)
Adjustment of the Winch fог Vario Superlift