Terex Fantuzzi Reggiane CS 45 KM Operator & Parts manual + Electrical & Hydraulic Diagrams Manual -

Terex Fantuzzi Reggiane CS 45 KM Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

FILE DETAILS:

Terex Fantuzzi Reggiane CS 45 KM Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

Language : English
Pages :741
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Terex Fantuzzi Reggiane CS 45 KM Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator's Manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General Information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator's responsibilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
CE 13
Load chart 15
Section 1 - General Information 17
General description and positioning 17
Dimension CS 75 S5 - S6 - S7 18
Technical specifications CS 75 S5 - S6 - S7 19
Dimensions CS 42 - 45 KC 20
Technical specifications CS 42 - 45 KC 21
Dimensions CS 42 - 45 KM 22
Technical specifications CS 42 - 45 KM 23
Dimensions CS 45 KL - KS 24
Technical specifications CS 45 KL - KS 25
Dimensions RS 50 26
Dimensions RS 55 27
Technical specifications RS 50 - 55 28
Only for machine having movable cab 29
Motor table 30
Important notice regarding braking 31
Section 2 - General safety 33
General Information 33
Local laws 33
Using common sense 33
Terminology 34
Safety responsibility of the operator 35
General operating guidelines for safe operation 36
Hanging loads across passageways and work stations 39
Protection 39
Get on and get down 39
Seat belt 39
Electric line 40
Operating in wind 42
Scapping the machine 42
Section 3 - Safety guidelines 43
Communication between operator and groundcrew 43
Recommended safety guidelines for groundcrew 44
Responsibilities of the groundcrew for safe operation 45
Section 4 - Operator’s controls 47
Introduction 47
Instrument layout in cab 48
Dashboard 49
Pedals 50
Brake pedal with switch 50
Instruments 51
Indicator lights 51
Blocked oil filter indicator 51
Low motor oil pressure indicator 51
Blocked air filter indicator 51
Battery recharge fault indicator 52
Parking brake indicator 52
Low transmission oil level indicator 52
Side light indicator 53
Direction indicators working indicator 53
Glow plug preheating indicator 53
Stabiliser-outriggers raised indicator 53
Stabilisers-outriggers lowered indicator 53
Neutral gear engaged indicator 54
Twistlock light 54
Low differential oil pressure indicator 54
Control switches 55
Front windshield wiper and washer 55
Upper windshield wiper 55
Rear windshield wiper 55
Window Defrosters 55
Parking brake button 56
Emergency button 56
Work light switch 56
Spreader opening-closing button 57
30' lock/unlock button (optional) 57
Ventilation system controls 58
Fan speed adjustment knob 58
Air conditioned button (optional) 58
Air conditioning/heating temperature regulation lever 58
Keys 59
Ignition key 59
Gear change mode selection key 59
Safety bypass keys 60
Lifting by-pass key (in the electrical compartment) 60
Drop-stop by-pass key (in electrical compartment) 61
Leg opening by-pass key (in the electrical compartment and only for piggy-back spreader) 61
Twistlock by-pass key (in cab) 61
Power cabinet 62
Gear selector 63
Direction indicator - Horn - Lights lever 64
Joystick control 65
Telescopic arm movements 66
Twistlocks rotation controls 66
Spreader translation and rotation controls 67
Seat adjustments 68
Section 5 - Operating procedures 69
Introduction 69
Pre-operational inspection 71
Motor Oil Level 72
Motor coolant level 73
Hydraulic Oil Level 74
Transmission oil level 74
Leaks 75
Fuel tank 76
Tyres 77
Operator’s Cab 78
Operator ’s Controls 78
Dry powder fire extinguisher (optional) 78
Structure 79
Lights 79
Warning Devices 80
Windshield Wipers 80
Welding 81
Engine start-up procedures 82
Normal Start 83
Cold Weather Start 84
Using Booster Batteries or Starting Generators 85
Machine heating up procedure 87
Stopping the engine 88
Driving 89
Traslazioni 90
General information 90
Speed 91
Operating on gradients (slopes) 91
Steering 92
Load Handling 93
Lifting unit controls 93
Picking up a stacked container 94
Procedure for picking up a stacked container 95
Stacking a container 96
Container stacking procedure 97
Parking procedures 98
Towing 99
Section 6 - Warranty101
General Warranty Conditions101
International Warranty103
Introduction103
Production Changes103
Warranty Period103
Test prior to delivery104
Items covered by the warranty105
Maintenance Manual107
Index109
Introduction111
Section 1 - General Information113
General information113
Personnel employed113
Inspection schedule113
General precaution concerning maintenance114
Check register115
Section 2 - Planned Maintenance125
How to refer to the maintenance instructions125
List of checks for maintenance126
General filling instructions132
Filling table133
CS 75133
CS KC - KM134
CS KL - KS - RS 50 - RS 55135
Oil comparison table136
Section 3 - Structure137
Main frame137
Function137
Safety precautions137
Service137
Pins139
Function139
Safety precautions139
Service139
Section 4 - Diesel Engine141
Diesel motor141
Radiator142
Funtion142
Safety precaution142
Service142
Fume exhaust system143
Function143
Safety precautions143
Service143
Fuel system144
Function144
Safety precaution144
Service144
Section 5 - Transmission145
Transmission145
Automatic transmission146
Section 6 - Drive axle147
Differential axle147
Function147
Safety precautions148
Service149
Cardan shafts150
Function150
Safety precautions150
Service150
Section 7 - Steering axle151
Steering axle151
Function151
Safety precautions151
Service152
Axle structure153
Section 8 - Wheels155
Wheels155
Function155
Safety precautions155
Service156
Wheel and tyre fitting158
Materials required158
First stage158
Second Stage159
Third stage159
Fourth Stage160
Fifth Stage161
Periodical maintenance162
Procedure162
Tyre removal163
Removal procedure163
Rims164
Maintenance164
Checking the rims165
Section 9 - Boom167
Telescopic Arm167
Function167
Safety precaution168
Service168
Section 10 - Equipment173
Spreader SRP2-45173
Function173
Technical specifications177
Greasing points185
Spreader SRP2-45TL174
Function174
Technical specifications179
Greasing points186
Spreader SRP2-55TL175
Function175
Safety precautions176
Technical specifications181
Greasing points187
Procedure for replacing twistlocks183
Maintenance184
Rotation reduction gears188
Spreader fixing points for lifting 0
Section 11 - Hydraulic system189
Hydraulic system189
Safety precautions189
Hydraulic fluid sump190
Function190
Safety precautions190
Service190
Pumps192
Function192
Safety precautions192
Service193
Considerations193
Motors194
Function194
Service194
Hydraulic cylinders195
Function195
Safety precautions195
Service195
Hydraulic accumulators196
Function196
Safety precautions196
Service196
Fluid cooling circuit197
Function197
Safety precautions197
Service197
Distributors198
Function198
Safety precautions198
Service198
Section 12 - Electrical System199
Batteries199
Function199
Safety precautions199
Service199
Limit switch200
Function200
Safety precautions200
Service200
Electrical controls201
Function201
Safety precautions201
Service201
Section 13 - Air Conditioning System203
Refrigeration cycle diagram203
Heating system - conditioner204
Heating evaporator unit205
Compressor206
Evaporator207
Condenser208
Filter209
Filter head210
Pressure switch trinary211
Expansion valve212
Thermostat213
Test check214
Diagnosis of A/C system failure215
System malfuction216
The system doesn't cool216
The system undercool217
Section 14 - Painting219
Paint219
Function219
Safety warnings219
Service219
Section 15 - Troubleshooting221
Troubleshooting221
Function221
Safety precautions221
Fault diagnosis222
Diesel engine222
Hydraulic motors225
Pumps228
Maximum pressure valve232
Check valve233
Direction adjustment valves233
Pressure adjustment valve234
Filters235
Pressure gauges235
Gearbox and torque converter236
Steering240
Overload control system241
Braking system242
Inching244
Section 16 - Technical Data245
Torque wrench setting245
Conversion chart and formulas246
Section 17 - Graphic Symbols249
Hydraulic Graphic Symbols249
Electrical Graphich Symbols265
Section 18 - Schematics271
Hydraulic System271
Electrical System271
Hydraulic schematic273
Components list274
Hydraulic schematic275
Brake system schematic276
Spreader277
Electric diagram278
Legenda279
The component of electric system280
Graphic symbols for diagrams281
Plugs list283
Components list284
Wiring diagram289
General layout305
wiring layout307
Can wiring308
Dashboard layout306
Main electric box EB1309
Main electric box - Fuse and relay310
Front electric box EB2311
Arm electric box EB8312
Heaters electric box313
Cables314
Powertronic 68 pole plug326
Blue connector 35 pole male328
I/O expansion board DB15 plug330
Spreader331
Plugs list332
Components list333
Layout spreader335
Wiring layout336
Spreader board343
Spare parts345
Consulting the catalogue348
Information to be given with orders352
Spare parts purchasing and order confirmation form355
Sub groups number index357
Index382
Groups index417

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