Terex Fantuzzi Reggiane Forklift CS45 Operator & Parts + Electrical & Hydraulic Diagrams Manual

Terex Fantuzzi Reggiane Forklift CS45 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Fantuzzi Reggiane Forklift CS45 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Language : English
Pages :778
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Terex Fantuzzi Reggiane Forklift CS45 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator’s Manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General Information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator’s responsibilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Sign Plate 13
501808 13
501811 16
501812 19
Sign Plate Spreader 14
501808 14
501811 17
501812 20
Load chart 15
501808 15
501811 18
501812 21
Section 1 – General Information 23
General description and positioning 23
Dimensions RS 60 24
Technical specifications 25
Important notice regarding braking 26
Section 2 – General safety 27
General Information 0
Local laws 0
Using common sense 27
Terminology 28
Safety responsibility of the operator 29
General operating guidelines for safe operation 30
Protection 33
Get on and get down 33
Sealt belt 31
Electric line 34
Operating in wind 34
Scapping the machine 36
Section 3 – Ssafety guidelines 37
Communication between operator and groundcrew 37
Recommended safety guidelines for groundcrew 38
Responsibilities of the groundcrew for safe operation 39
Section 4 – Operator’s controls 41
Introduction 41
Instrument layout in cab 42
Dashboard 43
Pedals 44
Brake pedal with switch 44
Instruments 45
Indicator lights 45
Upper beam headlight indicator 43
Blocked oil filter indicator 43
Blocked air filter indicator 43
Low transmission oil level indicator 45
Parking brake indicator 44
Side light indicator 44
Direction indicator working indicator 46
Neutral gear engaged indicator 45
Twistlocks light 47
Fault indicator in lubrication system 47
Control switches 48
Front windshield wiper and washer 46
upper windshield wiper 46
Rear windshield wiper 46
Window Defrosters 48
Rearview mirrors Defrosters 48
Parking brake button 47
Emergency button 47
Work light switch 49
Keyboard of digicontrol 50
Positioning spreader 51
Devices for handling of container JBHunt 52
Keys 53
Ignition key 53
Gear change mode selection key 53
Auxiliary emergency pump ignition key 53
Safety bypass keys 54
By-pass Activation Key 54
Lifting bypass key 54
Drop-stop bypass key 55
Twistlock bypass key 55
Electric compartment 56
Ventilation system control panel 57
Gear selector 58
Direction indicator – Horn – Lights lever 59
Joystick control 60
Telescopic arm movements 61
Spreader translation and rotation controls 62
Spreader side-sloping function 62
Twistlock rotation controls 63
Spreader 20’ – 40’ button 63
Procedure Hooking/Release for container JBHunt 64
Seat adjustments 66
Section 5 – Operating procedures 67
Introduction 67
Pre-operational inspection 69
Motor Oil Level 70
Motor coolant level 71
Hydraulic Oil Level 72
Transmission oil level 72
Leaks 73
Fuel tank 74
Tyres 75
Operator’s Cab 76
Operator ’s Controls 76
Dry powder fire extinguisher (optional) 76
Structure 77
Lights 77
Warning Devices 78
Windshield Wipers 78
Welding 79
Engine start-up procedures 80
Normal Start 81
Cold Weather Start 82
Using Booster Batteries or Starting Generators 83
Machine heating up procedure 85
Stopping the engine 86
Driving 87
Traslazioni 88
General information 88
Speed 89
Operating on gradients (slopes) 81
Steering 90
Load Handling 91
Lifting unit controls 91
Picking up a stacked container 92
Procedure for picking up a stacked container 93
Stacking a container 94
Container stacking procedure 95
Parking procedures 96
Towing 97
Section 6 – Warranty 99
General Warranty Conditions 99
International Warranty101
Introduction 93
Production Changes 93
Warranty Period101
Test prior to delivery102
Items covered by the warranty103
Maintenance Manual105
Index107
Introduction109
Section 1 – General Information111
General information111
Personnel employed103
Inspection schedule111
General precaution concerning maintenance112
Check register113
Reading the symbols in the manual114
System maintenance115
Introduction115
Preventive maintenance115
Inspection115
Restoration115
Programming maintenance115
Hydraulic systems115
Inspections116
Maintenance117
Repairs119
Eliminating faults119
Repair of hydraulic components120
Electrical systems121
Inspections121
Maintenance and repair121
Section 2 – Planned Maintenance123
How to refer to the maintenance instructions123
List of checks for maintenance124
General filling instructions130
Filling table131
CS 75131
CS KC – KM132
CS KL – KS – RS 50 – RS 55133
Oil comparison table134
Section 3 – Structure135
Main frame135
Function127
Safety precautions127
Service135
Pins137
Function129
Safety precautions129
Service137
Section 4 – Diesel Engine139
Diesel motor139
Radiator140
Funtion132
Safety precaution132
Service140
Fume exhaust system141
Function133
Safety precautions133
Service141
Fuel system142
Function134
Safety precaution134
Service142
Section 5 – Transmission143
Transmission143
Automatic transmission144
Section 6 – Drive axle145
Differential axle145
Function145
Safety precautions146
Service147
Cardan shafts148
Function148
Safety precautions140
Service148
Section 7 – Steering axle149
Steering axle149
Function141
Safety precautions149
Service150
Axle structure151
Section 8 – Wheels153
Wheels153
Function145
Safety precautions153
Service154
Wheel and tyre fitting156
Materials required156
First stage156
Second Stage149
Third stage157
Fourth Stage158
Fifth Stage159
Periodical maintenance160
Procedure160
Tyre removal161
Removal procedure161
Rims162
Maintenance162
Checking the rims163
Section 9 – Boom165
Telescopic Arm165
Function165
Safety precaution166
Service158
Section 10 – Equipment171
Spreader SRP 45 JBH171
Function171
Safety precautions172
Technical specifications173
Procedure for replacing twistlocks175
Maintenance176
Devices for handling of container JBHunt177
Pin for JBHunt container hooking178
Greasing points179
Rotation reduction gears180
Section 11 – Hydraulic system181
Hydraulic system181
Safety precautions181
Hydraulic fluid sump182
Function182
Safety precautions182
Service182
Pumps184
Function184
Safety precautions184
Service185
Considerations185
Motors186
Function186
Service186
Hydraulic cylinders187
Function187
Safety precautions187
Service187
Hydraulic accumulators188
Function188
Safety precautions188
Service188
Fluid cooling circuit189
Function189
Safety precautions189
Service189
Distributors190
Function190
Safety precautions190
Service190
Section 12 – Electrical System191
Batteries191
Function191
Safety precautions191
Service191
Limit switch192
Function192
Safety precautions192
Service192
Electrical controls193
Function193
Safety precautions193
Service193
Section 13 – Air Conditioning System195
Refrigeration cycle diagram195
Heating system – conditioner196
Heating evaporator unit197
Compressor198
Evaporator199
Condenser200
Filter201
Filter head202
Pressure switch trinary203
Expansion valve204
Thermostat205
Test check206
Diagnosis of A/C system failure207
System malfuction208
The system doesn’t cool208
The system undercool209
Section 14 – Painting211
Paint211
Function211
Safety warnings211
Service211
Section 15 – Troubleshooting213
Troubleshooting213
Function213
Safety precautions213
Fault diagnosis214
Diesel engine214
Hydraulic motors216
Pumps218
Maximum pressure valve221
Direction adjustment valves222
Pressure adjustment valve223
Filters224
Pressure gauges224
Gearbox and torque converter225
Steering225
Overload control system227
Braking system228
Section 16 – Technical Data231
Torque wrench setting231
Conversion chart and formulas232
Section 17 – Graphic Symbols235
Hydraulic Graphic Symbols235
Electrical Graphich Symbols251
Section 18 – Schematics257
Hydraulic System263
Electrical System263
Hydraulic schematic265
Components list266
Hydraulic schematic 0
Brake system schematic 0
Spreader 0
Electric diagram269
Legenda270
Color code270
The components of electric system271
Plug and junction box list272
Components list273
Wiring diagram277
Wiring layout291
Can wiring292
Main electric box293
Cabin electric box294
Front electric box295
arm electric box296
Load cells elbox297
Heaters electric box298
cable W1X299
cable W2X304
cable W3X309
cable W7X315
cable W81316
Cable W9X318
PLC1 – 68 pole plug Powertronic319
I/O expansion board DB15321
Spreader JBH322
Plug and junction strip list323
Components list324
Wiring diagram326
Wiring layout335
Boxes336
Cables337
Spare parts354
Consulting the catalogue357
Information to be given with orders361
Spare parts purchasing and order confirmation form364
Sub groups number index366
Index393
Groups index432

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