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Terex Genie GTH-5021 R Part Manual - PDF DOWNLOAD
Terex Genie GTH 5021 R Part Manual
File Details:
Terex Genie GTH 5021 R Part Manual
Language : English
Pages : 264
Size : 17.7 MB
Downloadable : Yes
Format : PDF
Part No : 64503
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Table of Contents:
Terex Genie GTH 5021 R Part Manual
This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
Parts Stocking List………………………………………………………..7
How to Order Parts……………………………………………………….8
Service Parts Fax Order Form………………………………………..9
Electronic Version
Click on any page number to view the figure.
100 Decals
101.1 607650 Decals View 1………………………………………..10
102.1 607651 Decals View 2………………………………………..12
103.1 607800 Decals View 3………………………………………..14
200 Drive Chassis Components
201.1 607652 Basic Frame Chassis………………………………16
202.1 607653 Engine Casing Unit…………………………………18
203.1 607654 Slewing Upper Structure – View 1……………..20
204.1 607655 Slewing Upper Structure – View 2……………..22
205.1 607656 Transmission And Wheels………………………..24
206.1 607657 Hydraulic Oil And Diesel Tanks…………………26
207.1 607658 Outriggers – View 1…………………………………28
208.1 607659 Outriggers – View 2…………………………………30
209.1 607660 Front Axle – Housing……………………………….32
210.1 607661 Front And Rear Axle – Differential……………..34
211.1 607662 Front And Rear Axle – Bevel Gear Set……….36
212.1 607663 Front And Rear Axle – Double U Joint – Hub And
Final Reduction…………………………………………………………..38
213.1 607664 Front And Rear Axle – Steering Cylinder And
Swivel Housing…………………………………………………………..40
214.1 607665 Front And Rear Axle – Brakes…………………..42
215.1 607666 Rear Axle – Housing……………………………….44
216.1 607667 Transmission Housing……………………………..46
217.1 607668 Transmission Gear And Shafts…………………48
218.1 607669 Transmission Rear Support……………………..50
219.1 607799 Turret Rotation – Reduction Gear………………52
300 Engine Components
301.1 607673 Diesel Engine………………………………………..54
302.1 607674 Engine Cooling System – Air Filter…………….56
303.1 607675 Engine Heatsink…………………………………….58
304.1 607676 Exhaust System And Accelerator……………..60
305.1 607677 Hydraulic Pumps……………………………………62
400 Cab
401.1 607685 Cab, View 1……………………………………………64
402.1 607686 Cab, View 2……………………………………………66
403.1 607687 Cab, View 3……………………………………………68
404.1 607688 Cab, View 4……………………………………………70
405.1 607689 Seat Assembly……………………………………….72
406.1 607690 Dashboard…………………………………………….74
407.1 607691 Heater, Cab Part…………………………………….76
408.1 607692 Heater, Engine Part………………………………..78
409.1 607693 Heater, Fan And Element………………………..80
500 Boom Components
501.1 607700 Arm 1st – 2nd Telescopic Element…………….82
502.1 607701 Arm 3rd – 4th Telescopic Element……………..84
503.1 607702 Chain Unit 1st Boom Section……………………86
504.1 607703 Chain Unit 2nd Boom Section………………….88
505.1 607704 Chain Unit 3rd Boom Section…………………..90
506.1 607705 Chain Unit 4th Boom Section…………………..92
507.1 607706 Stop Spacer Boom Section……………………..94
508.1 607707 Coupling Unit…………………………………………96
509.1 607708 Forks…………………………………………………….98
510.1 607709 Lifting Cylinder – Slave Cylinder – Tilting
Cylinder…………………………………………………………………..100
511.1 607710 Boom Extension Cylinder………………………102
600 Hydraulic System
601.1 607711 Boom Extension Cylinder………………………104
602.1 607712 Fork Balancing Cylinders……………………….106
603.1 607713 Attachment………………………………………….108
604.1 607714 Rear Axle Pivoting Cylinders………………….110
605.1 607715 Front Outriggers……………………………………112
606.1 607716 Hoses Fittings Holder Plate……………………114
607.1 607717 Hydraulic Oil Cooler………………………………116
608.1 607718 Rear Outriggers……………………………………118
609.1 607719 Lift Cylinder………………………………………….120
610.1 607720 Slewing Upper Structure Rotation…………..122
611.1 607721 Service Brake, Parking Brake, Differential Lock
Solenoid Valve – Part 1………………………………………………124
612.1 607722 Service Brake, Parking Brake, Differential Lock
Solenoid Valve – Part 2………………………………………………126
613.1 607723 Brakes Max Pressure Valve……………………128
614.1 607724 Main Valve Locking And Outriggers Solenoid
Valve Block………………………………………………………………130
615.1 607725 Main Valve – Elements…………………………..132
4 GTH-5021 R Part No. 645053
June 2017
Table of Contents
616.1 607726 Power Steering…………………………………….134
617.1 607727 Hydraulic Oil Cooling Circuit…………………..136
618.1 607728 Slewing Upper Structure Hoses Locking
System…………………………………………………………………….138
619.1 607729 Pressure Plugs…………………………………….140
620.1 607730 Suction System Hydraulic Pumps…………..142
621.1 607731 Hydraulic Transmission………………………….144
622.1 607732 Shift Gear Solenoid Valve………………………146
700 Electric Installation
701.1 607740 Cabin Fuse – Relay Box…………………………148
702.1 607741 Engine Line………………………………………….150
703.1 607742 Base Frame Line………………………………….152
704.1 607743 Slewing Upper Structure Line – Part 1……..154
705.1 607744 Slewing Upper Structure Line – Part 2……..156
706.1 607745 Dashboard Line……………………………………158
707.1 607746 Side Cab Line………………………………………160
708.1 607747 Dashboard…………………………………………..162
709.1 607748 Auxiliary Hydraulic Circuit And Attachment.164
710.1 607749 Connectors………………………………………….166
711.1 607750 Connectors………………………………………….168
712.1 607751 Connectors………………………………………….170
713.1 607752 Connectors………………………………………….172
714.1 607753 Connectors………………………………………….174
715.1 607754 Connectors………………………………………….176
800 Optionals
801.1 607760 Transport Locking Devices……………………..178
803.1 607762 Plate For Swiss Market………………………….180
804.1 607763 Hydraulic Jack……………………………………..182
805.1 607764 Auxiliary Hydraulic Circuit………………………184
806.1 607765 Hydraulic Quick Coupling And 1 Aux Circuit.186
807.1 607766 Hydraulic Quick Coupling And 2 Aux
Circuits…………………………………………………………………….188
808.1 607767 Air Conditioning View 1………………………….190
809.1 607768 Air Conditioning View 2………………………….192
810.1 607769 Air Conditioning View 3………………………….194
811.1 607770 Man Platform Predisposition – Emergency Pump
View 1……………………………………………………………………..196
812.1 607778 Man Platform Predisposition – Emergency Pump
View 2……………………………………………………………………..198
813.1 606771 Mixing Bucket Presisposition………………….200
814.1 607773 Windscreen Protection…………………………..202
815.1 607774 Windscreen Wiper…………………………………204
816.1 607775 Boom Work Light………………………………….206
817.1 607776 Cabin Work Light………………………………….208
819.1 607797 Chassis Levelling View 1……………………….210
820.1 607798 Chassis Levelling View 2……………………….212
821.1 607780 Twing Hitch………………………………………….214
823.1 607782 Fem 3 Forks…………………………………………216
824.1 607783 Remote Radio Control…………………………..218
825.1 607790 Continious Rotating 360° – Joint……………..220
826.1 607791 Continious Rotating 360° – Cab Heater
Hoses……………………………………………………………………..222
827.1 607792 Continious Rotating 360° – Outriggers……..224
828.1 607793 Continious Rotating 360° – Service Brake…226
829.1 607794 Continious Rotating 360° – Power Steering.228
830.1 607795 Continious Rotating 360° – Hydraulic Oil
Radiator…………………………………………………………………..230
831.1 607796 Continious Rotating 360° – Chassis
Levelling…………………………………………………………………..232
832.1 607801 Fork Side Shift And Positioner………………..234
833.1 607802 Fork Side Shift And Positioner………………..236
834.1 607803 GM-1 Articulation………………………………….238
Indices
Part Number Index…………………………………………………….240
Part Description Index……………………………………………….247
Cross References
Fittings Cross Reference……………………………………………256
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