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Terex Genie S 120 S 125 Part Manual - PDF DOWNLOAD
Terex Genie S 120 S 125 Part Manual - PDF DOWNLOAD
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Terex Genie S 120 S 125 Part Manual
Language : English
Pages : 362
Size : 5.86 MB
Downloadable : Yes
Format : PDF
Part No : 62400
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Table of contents:
Terex Genie S 120 S 125 Part Manual
This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
Parts Stocking List………………………………………………………..9
How to Order Parts……………………………………………………..10
Service Parts Fax Order Form………………………………………11
Electronic Version
Click on any page number to view the figure.
100 Decals
101.1 Decals with Words……………………………………………..12
102.1 Decals with Symbols………………………………………….16
200 Drive Chassis Components
201.1 Extendable Steer Axle Installation – View 1 (to SN
403)………………………………………………………………………….20
202.1 Extendable Steer Axle Installation – View 2 (to SN
403)………………………………………………………………………….22
203.1 Extendable Steer Axle Installation – View 1 (from SN
404)………………………………………………………………………….24
204.1 Extendable Steer Axle Installation – View 2 (from SN
404)………………………………………………………………………….26
205.1 Steer Axle Wheels and Drive Hubs (to SN 403)……..28
205.2 Steer Axle Wheels and Drive Hubs (from SN 404)…..30
206.1 Drive Hub Assembly with Brake (to SN 842)………….32
206.2 Drive Hub Assembly with Brake (from SN 843)………34
207.1 Chassis Components (to SN 403)………………………..36
207.2 Chassis Components (from SN 404)…………………….38
300 Turntable Components
301.1 Fuel Tank Installation………………………………………….40
302.1 Turntable Rotator and Hydraulic Rotary Coupler
Installation…………………………………………………………………42
303.1 Turntable Rotation Drive Hub, Motor and Brake
Assembly…………………………………………………………………..44
304.1 Batteries and Hydraulic Filters Installation (to SN
364)………………………………………………………………………….46
304.2 Batteries and Hydraulic Filters Installation (from SN
365)………………………………………………………………………….48
305.1 Hydraulic Tank Installation (to SN 430)………………….50
305.2 Hydraulic Tank Installation (from SN 431 to 500)…….54
305.3 Hydraulic Tank Installation (from SN 501 to 541)…….56
305.4 Hydraulic Tank Installation (from SN 542)………………58
306.1 Ground Controls………………………………………………..60
307.1 Turntable Attached Components – Tank Side………….62
308.1 Turntable Attached Components – Engine Side………64
309.1 Turntable Covers – Tank Side……………………………….66
310.1 Turntable Covers – Engine Side……………………………68
400 Engine Components
401.1 Cummins 4B3.9L Engine – View 1 (to SN 935)……….70
402.1 Cummins 4B3.9L Engine – View 2 (to SN 935)……….72
403.1 Cummins 4B3.9L Engine – View 3 (to SN 935)……….74
404.1 Cummins 4B3.9L Engine – View 4 (to SN 935)……….76
404.2 Cummins 4B3.9L Engine – View 4 (from SN 285 to
476)………………………………………………………………………….78
404.3 Cummins 4B3.9L Engine – View 4 (from SN 477 to
935)………………………………………………………………………….80
405.1 Cummins B4.5 C80 Engine – View 1 (from SN 936 to
2547)………………………………………………………………………..82
405.2 Cummins B3.3T Engine – View 1 (from SN 2548)…..84
406.1 Cummins B4.5 C80 Engine – View 2 (from SN 936 to
2547)………………………………………………………………………..86
406.2 Cummins B3.3T Engine – View 2 (from SN 2548)…..88
407.1 Cummins B4.5 C80 Engine – View 3 (from SN 936 to
2547)………………………………………………………………………..90
408.1 Cummins Engine Attached Components (to SN
476)………………………………………………………………………….92
408.2 Cummins Engine Attached Components (from SN
477)………………………………………………………………………….94
409.1 Perkins 1004-42 Engine – View 1 (to SN 932)………..96
410.1 Perkins 1004-42 Engine – View 2 (to SN 932)………..98
411.1 Perkins 1004-42 Engine – View 3 (to SN 932)………100
412.1 Perkins 1004-42 Engine – View 4 (to SN 284)………102
412.2 Perkins 1004-42 Engine – View 4 (from SN 285 to
476)………………………………………………………………………..104
412.3 Perkins 1004-42 Engine – View 4 (from 477 to 932).106
413.1 Perkins 1104C-44 Engine – View 1 (from SN 933 to
2552)………………………………………………………………………108
413.2 Perkins 804D-33T Engine – View 1 (from SN 2553).110
414.1 Perkins 1104C-44 Engine – View 2 (from SN 933 to
2552)………………………………………………………………………112
414.2 Perkins 804D-33T Engine – View 2 (from SN 2553).114
415.1 Perkins 1104C-44 Engine – View 3 (from SN 933 to
2552)………………………………………………………………………116
416.1 Perkins Engine Attached Components (to SN 476)..118
416.2 Perkins Engine Attached Components (from SN
477)………………………………………………………………………..120
417.1 Deutz F4L913 Engine – View 1 (to SN 920)………….122
418.1 Deutz F4L913 Engine – View 2 (to SN 920)………….124
4 S-120, S-125 Part No. 62400
July 2017
Table of Contents
419.1 Deutz F4L913 Engine – View 3 (to SN 920)………….126
420.1 Deutz F4L913 Engine – View 4 (to SN 920)………….128
421.1 Deutz BF4L-2011 / TD2011-L04i Engine – View 1 (from
SN 921)…………………………………………………………………..130
422.1 Deutz BF4L-2011 / TD2011-L04i Engine – View 2 (from
SN 921)…………………………………………………………………..134
423.1 Deutz BF4L2011 / TD2011-L04i Engine – View 3 (from
SN 921)…………………………………………………………………..136
424.1 Deutz Engine Attached Components (to SN 920)….138
424.2 Deutz Engine Attached Components (from SN 921).140
500 Boom Components
501.1 Boom Lift Cylinder (to SN 364)…………………………..142
501.2 Boom Lift Cylinder (from SN 365 to 2709)……………144
501.3 Boom Lift Cylinder (from SN 2710)……………………..148
502.1 Secondary Extend Cylinder……………………………….150
503.1 Boom Tube Zero, Cable Track (to SN 627)…………..152
503.2 Boom Tube Zero, Cable Track (from SN 628)……….154
504.1 Boom Tube Zero and Boom Tube One………………..158
505.1 Primary Extend Cylinder……………………………………160
506.1 Boom Tube Two and Boom Tube Three……………….164
507.1 Boom Tube Two, Limit Switches (to SN 627)………..168
507.2 Boom Tube Two, Limit Switches (from SN 628)…….170
508.1 Platform Rotator………………………………………………172
509.1 Jib Boom and Platform Rotator………………………….174
510.1 Jib Detail…………………………………………………………176
600 Platform Components
601.1 Platform Installation – View 1……………………………..178
602.1 Platform Installation – View 2……………………………..182
603.1 Platform Controls……………………………………………..186
604.1 Joysticks (to SN 1616)………………………………………188
604.2 Joysticks (from SN 1617)…………………………………..190
700 Hydraulic Components
701.1 Traction Manifold (to SN 1195)…………………………..192
701.2 Traction Manifold (from SN 1196)……………………….194
702.1 Steer and Axle Extend/Retract Manifold – View 1 (to SN
403)………………………………………………………………………..196
703.1 Steer and Axle Extend/Retract Manifold – View 2 (to SN
403)………………………………………………………………………..198
704.1 Steer and Axle Extend/Retract Manifold – View 1 (from
SN 404)…………………………………………………………………..200
705.1 Steer and Axle Extend/Retract Manifold – View 2 (from
SN 404)…………………………………………………………………..202
706.1 Function Manifold (to SN 430)……………………………204
706.2 Function Manifold (from SN 431 to 574)………………208
706.3 Function Manifold (from SN 575)………………………..212
707.1 Distribution Manifold (to SN 430)………………………..216
708.1 Platform Manifold……………………………………………..218
709.1 Platform Manifold (to SN 3145)………………………….220
709.2 Platform Manifold (from SN 3146)………………………222
710.1 Platform Rotate Manifold…………………………………..224
711.1 Pumps……………………………………………………………226
712.1 Hydraulic Hoses and Fittings – Drive System (to SN
403)………………………………………………………………………..228
712.2 Hydraulic Hoses and Fittings – Drive System (from SN
404)………………………………………………………………………..230
713.1 Hydraulic Hoses and Fittings – Steer System (to SN
403)………………………………………………………………………..234
713.2 Hydraulic Hoses and Fittings – Steer System (from SN
404)………………………………………………………………………..236
714.1 Hydraulic Hoses and Fittings (to SN 364)……………238
714.2 Hydraulic Hoses and Fittings (from SN 365 to 430).242
714.3 Hydraulic Hoses and Fittings (from SN 431 to 476).246
715.1 Hydraulic Hoses and Fittings – Deutz Models (from SN
477 to 541)………………………………………………………………248
715.2 Hydraulic Hoses and Fittings – Deutz Models (from SN
542)………………………………………………………………………..250
716.1 Hydraulic Hoses and Fittings – Cummins and Perkins
Models (from SN 477 to 541)……………………………………..254
716.2 Hydraulic Hoses and Fittings – Cummins and Perkins
Models (from SN 542)……………………………………………….256
717.1 Hydraulic Hoses and Fittings – Platform Leveling and
Rotation (to SN 314)………………………………………………….260
717.2 Hydraulic Hoses and Fittings – Platform Leveling and
Rotation (from SN 315)………………………………………………262
718.1 Hydraulic Hoses and Fittings – Platform Leveling and
Rotation (to SN 314)………………………………………………….264
718.2 Hydraulic Hoses and Fittings – Platform Leveling and
Rotation (from SN 315)………………………………………………266
719.1 Hydraulic Hoses and Fittings – Boom Components..268
800 Accessories
801.1 Alarm and Beacon Package, Driving Lights…………270
802.1 Platform Controls Cover……………………………………272
803.1 Platform Overload – European Models………………..274
804.1 Belt Driven Generator Option – Cummins Engine (to SN
935)………………………………………………………………………..276
804.2 Belt Driven Generator Option – Cummins Engine (from
SN 936 to 2960)……………………………………………………….278
805.1 Belt Driven Generator Option – Perkins Engine (to SN
932)………………………………………………………………………..280
805.2 Belt Driven Generator Option – Perkins Engine (from SN
933 to 2569)…………………………………………………………….282
805.3 Belt Driven Generator Option – Perkins Engine (from SN
2570 to 2960)…………………………………………………………..284
806.1 Belt Driven Generator Option – Deutz Engine (to SN
920)………………………………………………………………………..286
Part No. 62400 S-120, S-125 5
July 2017
Table of Contents (continued)
806.2 Belt Driven Generator Option – Deutz Engine (from SN
921 to 2960)…………………………………………………………….288
807.1 Hydraulic (MTE) Generator Option – View 1 (from SN
2961)………………………………………………………………………290
807.2 Hydraulic (MTE) Generator Option – View 2 (from SN
2961)………………………………………………………………………292
808.1 Cold Start Package…………………………………………..294
809.1 Hostile Environment Package – View 1………………..296
809.2 Hostile Environment Package – View 2………………..298
810.1 Hostile Environment Package – Engine Air Cleaners (to
SN 2547)…………………………………………………………………300
810.2 Hostile Environment Package – Engine Air Cleaners
(from SN 2548)…………………………………………………………302
811.1 Half-mesh and Pipe Cradle Options……………………304
812.1 Platform Options………………………………………………306
813.1 Air Line to Platform, Heavy Duty Swing Drive………310
814.1 Panel Cradle Option…………………………………………312
815.1 Welder Option, Chassis Components – View 1……..314
816.1 Welder Option, Platform Components – View 2…….316
817.1 Welder Option, Hoses and Fittings – View 3…………318
818.1 Welder Option, Oil Diverter Manifold – View 4……….320
819.1 Circuit Board Heater Option………………………………322
820.1 Operator Protection Structure (from SN 792)……….324
Indices
Part Number Index…………………………………………………….326
Part Description Index……………………………………………….337
Cross References
Fittings Cross Referen
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