Terex Reachstacker T45 T45X T45S Operator Manual – PDF DOWNLOAD

Terex Reachstacker T45 T45X T45S Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Reachstacker T45 T45X T45S Operator Manual – PDF DOWNLOAD

Language : English
Pages :219
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Terex Reachstacker T45 T45X T45S Operator Manual – PDF DOWNLOAD

Introduction 9
SECTION 1 – MACHINE IDENTIFICATION 10
Manufacturer identification data 10
Identification data 10
Identification plate 11
Declaration of conformity 12
SECTION 2 – DESCRIPTION OF THE USER MANUAL 13
Manual identification data 13
Scope of technical documentation 13
Structure of the manual 13
Information on using the manual 13
Recommendations for the purchaser 14
Recommendations for the user 14
Terminology 15
Interpretation of manual symbols 16
Updating procedure 17
SECTION 3 – GENERAL AND SAFETY INFORMATION 18
Reference directives 18
Safety areas 19
Necessary personal protective equipment 20
Residual risks 21
Aerial noise levels 28
Vibration level 29
Entire body system 29
Hand-boom system 30
Intended use 31
Unintended and/or improper uses 32
Usage limits under windy conditions 33
Operational conditions 33
General safety warnings 34
Obligations 36
Prohibitions 37
Personnel use 37
Operator responsibility 37
Warning for passage ways and work areas under suspended loads 38
Safety with power lines present 39
Minimum safety distance 39
Procedure for when coming in contact with a power line 40
Safety for ground personnel (if foreseen) 41
Communication between operator and ground personnel 41
Obligations between operator and ground personnel 42
Obligations for ground personnel 42
Prohibitions for ground personnel 42
4 TOPI0002.E.R0
Operator Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
OP
S Monitor signs 43
Warranty 46
General warranty conditions 46
International warranty 46
Changes to production 46
Warranty period 46
Lift Truck and accessories 47
Pre-delivery operations 47
Things covered by the warranty 47
SECTION 4 – GENERAL DESCRIPTION OF THE MACHINE 49
Main components 49
Technical data 51
Engine 51
Transmission 51
Differential axle – Brakes 52
Wheels and tyres 52
Lifting unit 52
Hydraulic system 53
Truck weight 54
Dimensions of the ReachStacker model T 45 with spreader SRP 45 L 55
Load diagram of the Reachstacker model t 45with spreader SRP 45 L 56
Dimensions of the ReachStacker model T 45X with spreader SRP 45 L 57
Load diagram of the Reachstacker model t 45X with spreader SRP 45 L 58
Load diagram of the Reachstacker model t 45X with spreader SRP 45 L version with
stabilizers 59
Dimensions of the ReachStacker model T 45S with spreader SRP 45 L 60
Load diagram of the Reachstacker model t 45S with spreader SRP 45 L 61
Load diagram of the Reachstacker model t 45S con spreader SRP 45 L version with
stabilizers 62
Load diagram of the Reachstacker model t 45S with spreader SRP 45 L PPS 63
Dimensions of the ReachStacker model T 45S with spreader SRP 45 WTP 64
Load diagram of the Reachstacker model t 45S with spreader SRP 45 WTP 65
Description of the main components 66
Operator cabin 66
Placement of controls in the cabin 68
Diesel Engine 70
Transmission 71
Differential axle – Brakes 72
Steering Axle 73
Wheels and tyres 74
Lifting unit – Telescopic Boom 75
Hydraulic system 76
Frame – Outriggers 77
Electrical system 78
Electrical system main disconnecting switch 78
Technical performance of the truck 79
Maximum truck speed (km/h) 79
Machine orientation 80
Area identification 81
Machine stability 82
TOPI0002.E.R0 5
Operator Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
OP
S Operator safety devices 83
(A) Seat belt 84
(B) Emergency button 84
(C) “DEAD MAN” System 84
(D) “MAN PRESENT” System 84
(E) Acoustic buzzer 85
(F) Rear emergency door 85
Machine safety systems 86
Reachstacker safety devices 87
SECTION 5 – OPERATOR CONTROLS 90
pushbutton panel layout 91
Pushbutton panel “A” 92
Pushbutton panel “B” 93
Pushbutton panel “C” 94
Pushbutton panel “D” 98
Warning light Panel 101
Pushbutton panel “E” 102
Control panel of the ventilation system 103
Use and description of controls 103
Joystick controls 104
Joystick controls plate installed in the cabin 104
Spreader translation and rotation controls 105
Spreader translation towards the left 105
Spreader translation towards the right 105
Clockwise spreader rotation 105
Anti-clockwise spreader rotation 105
Side-sloping function of the spreader (optional) 106
Spreader opening/closing controls 106
Twistlocks rotation controls 106
Telescopic arm movements 107
Telescopic boom descent 107
Telescopic boom ascent 107
Telescopic boom extension: 107
Telescopic boom retraction 107
Direction indicating lever – Acoustic signal – Lights 108
Direction indicators 108
Acoustic signal 108
Lights 108
Lights 108
Gear selector 109
Manual operation 109
Automatic operation 109
keys 110
Diesel engine ignition key 112
“Overload by-pass” key 113
Twistlocks by-pass key 113
Lifting by-pass key 114
Descent lock by-pass key 114
Reachstacker functions 115
Onboard computer 117
Information regarding the roll-over protection function 118
Additional roll-over protection 118
6 TOPI0002.E.R0
Operator Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
OP
S On board computer buzzer operation 119
List of acoustic signals 119
SECTION 6 – OPERATIONAL PROCEDURES 120
Preliminary verifications 121
Before starting the engine 121
After starting the engine (operation at a minimum) 121
Procedure for starting-up the engine 122
Steering procedures 124
Parking procedure 125
Procedure for load movement 126
Procedure for picking up a stacked container 127
Procedure for stacking a container 129
Procedure for using auxiliary batteries or start up generators 131
Procedure for using by-pass keys 132
Overload by-pass key 132
Lifting by-pass key 132
Descent lock by-pass key 133
Using the parking brake; 134
ECO POWER function 135
EcoLight 135
POWER ON DEMAND function 136
measurement of load weight 137
Measurement with pressure transducers (standard equipment) 137
Measurement with load cells (optional equipment) 137
Hydraulic functions 138
Regenerative 138
High Speed 138
Cabin movement procedures 139
Manual movement (standard equipment) 139
Locking the cabin in forward position using the safety hook 140
Hydraulic movement (optional) 141
Procedure for moving the vehicle in emergency mode (diesel engine not operational) 142
Operations to be completed after restoring the diesel engine 142
Procedure for moving the telescopic boom in emergency mode 142
1 – Retrieve the telescopic boom 143
2 – Lower the telescopic boom 145
3 – Ascent of the telescopic boom 146
Twist lock rotation in emergency: 147
Vehicle towing procedure 148
Manual deactivation of the parking brake (in emergency) 149
Emergency wheel steering (optional) 151
SECTION 7 – ADJUSTMENTS 152
Dashboard adjustment 152
DRIVER’S SEAT adjustment 154
SECTION 8 – SCRAPPING AND DECOMMISSIONING 156
Truck disassembly and scrapping 156
Product disposal 156
TOPI0002.E.R0 7
Operator Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
OP
S Scrapping 156
SECTION 9 – ON BOARD COMPUTER 157
Access management 158
Access levels 158
Main menu 158
Software hierarchy 159
Access keys 163
Entering the access code. 163
Use the i-Button electronic key 164
Reference notes for display function keys 165
Main screen (home page) 166
Main menu display 168
Display MENU 169
OPTIONS (read only page) 172
Engine MENU 173
Transmission MENU 174
Work MENU 175
Tool 176
Screen description 176
Counters 177
The COUNTERS menu displays the screen shot in FIG. 10. 177
Canbus 177
Pilot configuration 178
BUZZER SILENCER function 178
COUNTER PICKUP function 178
Hydraulic circuit 179
Alarms MENU 180
Active alarms 181
Engine alarms 181
Transmission alarms 182
DPA (Only with TIER IV diesel engines) 182
DPA (Only with TIER IV diesel engines) 183
Alarms history 184
Display recent 184
Display all 185
Delete all 185
Display warning (dangers) 185
Delete warning (dangers) 186
Export to USB 186
Operations history 186
Display 187
Delete 187
Export to USB 187
Active warnings (dangers) 188
Lista dei warning 189
Lista degli allarmi 190
MAINTENANCE Menu 193
By-pass 194
Sensors MENU 195
WEIGHT MEASUREMENT CALIBRATION menu 196
Load cell calibration 197
HOIST – Weight calibration through retraction and lifting 198
Weight correction 199
Inclinometer calibration 202
8 TOPI0002.E.R0
Operator Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
OP
S Telescopic boom length transducer calibration 203
Gas pedal calibration 204
Fuel level sensor calibration 204
Copy files to USB – Calibrations 205
ECS Menu (Electronic Control System) 205
ECU Menu 206
“SPREADER” – “TRUCK” – “CABIN” menu 207
Output forcing (manual output activation): 209
RESTART – All ECU 210
All inputs 210
All outputs 210
Parameter MENU 211
JOYSTICK Menu 212
Keyboard 214
Joystick Axes 214
Scheduled maintenance 215
Active maintenance interventions 215
All maintenance interventions 217
Disable optional features 218
TRUCK TRACK (optional) 219

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