TGB 125 150 Spare Parts Manual - PDF DOWNLOAD

TGB BR8 Spare Parts Manual - PDF DOWNLOAD

FILE DETAILS:

TGB BR8 Spare Parts Manual - PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

TGB BR8 Spare Parts Manual - PDF DOWNLOAD

TABLE OF CONTENTS
1. GENERAL INFORMATION PAGE
1-1 SPECIFICATIONS 3
1-2 INSPECTION PRECAUTIONS
1-3 SAFETY PRECAUTIONS
1-4 SPECIAL TOOLS
1-5 TIGHTENING TORQUE
1-6 LUBRICATION POINTS
1-7 PARTS NAME
1-8 TROUBLE SHOOTING
1-8-1 Troubleshooting for Failure in Starting the Engine
1-8-2 Troubleshooting for Poor skip of Spark Plugs
1-8-3 Troubleshooting for No-Skip of Spark Plugs
1-8-4 Troubleshooting for Slow Run (Troubled Engine
1-8-5 Poor Acseleration and Horse Power
2.INSPECTION AND ADJUSTMENT
2-1 REGULAR MAINTENANCE SCHEDULE
2-2 INSPECTION AND CHANGE OF ENGINE OIL
2-3 FINAL GEAR OIL
2-4 BRAKE SYSTEM
2-5 TIRE AND TIRE PRESSURE
2-6 AIR CLEANER
2-7 BATTERY
2-8 SPARK PLUG
2-9 FUEL FILTER
2-10 CARBURETOR IDLE SPEED
2-11 THROTTLE VALVE
2-12 VALVE
2-13 HEADLIGHT AXLE
2-14 V BELT
2-15 CYLINDER PRESSUR
3. REMOVAL AND INSTALLATION OF ENGINE
3-1 STANDANTD PREPARATION DATA&SIMPLIFIED
TROUBLESHOOTING
3-2 RELEASE THE ENGINE
3-3 INSTALLATION OF THE ENGINE
3-4 CHECK THE ENGINE PARTS
3-5 FUEL FEED CIRCUIT
3-6 LUBRICATION
3-7 DRIVING PULLY-CLUTCH-DTIVEN PULLEY
3-8 STARTER ARM
4. CHASSIS
4-1 REMOVAL OF COVER
4-2 TROUBLESHOOTING OF CHASSIS
4-3 FRONT WHEEL
4-4 REAR WHEEL
4-5 REAR SHOCK ABSORBER
5. ELECTRICAL SYSTEM
5-1 OPERATING CAUTIONS & TROUBLESHOOTING
5-2 BATTERY
5-3 SHORT CIRCUIT TEST
5-4 RECTIFIER
5-5 STARTER RELAY
5-6 STARTER MOTOR
5-7 A.C. GENERATOR
5-8 RESISTOR
5-9 CDI UNIT
APPENDIX CIRCUIT DIAGRAM FOR BR8

DESCRIPTION:

TGB BR8 Spare Parts Manual - PDF DOWNLOAD

NSPECTION PRECAUTIONS:

1. The measurements use IS system for bolts and bolt heads. Please do not use British system for the bolts and nuts, otherwise it can damage the motorcycle.2. Please clean parts outside deposits before maintenance. Otherwise, the deposits may drop into engine and damage engine in operation.3. Please use kerosene or diesel to clean-up disassembled parts. Check and measure parts after clean-up. The parts’ contact and sliding surface should apply engine oil for lubrication.4. The packing, metal gasket, O-ring, seal, clamp, and clipper should be replaced with new ones after disassembly.5. Please pay attention to the orientation and relative positions of the major components. Arrange the parts in order during disassembly. Make marks if necessary to avoid mistakes in re-assembly.6. Loosing the parts should start from small to big, from outside to inside, and in alternative parts. Assembly is in reverse order of disassembly procedures.

SAFETY PRECAUTIONS:

• Warning: Engine Exhaust Please keep good ventilation during engine operation. Do not operate engine in closed-room. The toxic carbon-oxygen (CO) in exhaust may lead human to loss conscious and even death.
• Warning: Gasoline The gasoline is very easy to burn or explode. Forbid any fire during inspection of gasoline tank or gasoline leak.

Warning: Battery H2 and Battery Liquid:

1. The battery liquid is toxic sodium liquid. Please do not contact the liquid with skin or eye. If any contact happens, please wash with massive clean water and contact with doctor.2. The released H2 from battery is explosive. Please keep good ventilation during charging battery and forbid any fire. Watch: Brake Fluid The brake fluid can damage the painting on plastic. Please cover the plastic parts with towel or cloth during maintenance of brake disk.3.If the brake fluid is split on plastic component, please remove the fluid and wash the surface with water right away. Watch: High Temperature of Engine The engine cover, cylinder, and exhaust pipe have high temperature after starting of engine.4.Please wear glove in maintenance of parts during engine operation, or maintenance should be waited until engine is cooled.

G.B 17/03/25