TGB Blade 425/400 Service Manual - PDF DOWNLOAD

TGB Blade 425/400 Service Manual - PDF DOWNLOAD

FILE DETAILS:

TGB Blade 425/400 Service Manual - PDF DOWNLOAD

Language : English
Pages : 229
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

TGB Blade 425/400 Service Manual - PDF DOWNLOAD

1-1 ~ 1-18 GENERAL INFORMATION 1
2-1 ~ 2-14 SERVICE MAINTENANCE INFORMATION 2
3-1 ~ 3-7 LUBRICATION SYSTEM 3
4-1 ~ 4-12 FUEL SYSTEM 4
5-1 ~ 5-14 ENGINE REMOVAL 5
6-1 ~ 6-16 CYLINDER HEAD/VALVE 6
7-1 ~ 7-8 CYLINDER/PISTON 7
8-1 ~ 8-14 “V” TYPE BELT DRIVING SYSTEM/KICK-STARTER 8
9-1 ~ 9-11 FINAL DRIVING MECHANISM 9
10-1 ~ 10-10 ALTERNATOR/ STARTING CLUTCH 10
11-1 ~ 11-20 CRANKSHAFT/ CRANKCASE 11
12-1 ~ 12-11 COOLING SYSTEM 12
13-1 ~ 13-9 BODY COVER 13
14-1 ~ 14-14 FRONT BRAKE AND FRONT WHEEL 14
15-1 ~ 15-10 STEERING/FRONT SUSPENSION 15
16-1 ~ 16-15 REAR BRAKE/REAR WHEEL/REAR CUSHION 16
17-1 ~ 17-22 ELECTRICAL EQUIPMENT 17
18-1 ~ 18-2 ELECTRICAL DIAGRAM 18

DESCRIPTION:

TGB Blade 425/400 Service Manual - PDF DOWNLOAD

General Safety:

Carbon monoxide:

• If you must run your engine, ensure the place is well ventilated. Never run your engine in a closed area.
• Run your engine in an open area, if you have to run your engine in a closed area, be sure to use an extractor.

Service Precautions:

● Always use with SANYANG genuine parts and recommended oils. Using non-designed parts for SANYANG ATV may damage the ATV.

● Special tools are designed for remove and install of components without damaging the parts being worked on. Using wrong tools may result in parts damaged.

● When servicing this ATV, use only metric tools. Metric bolts, nuts, and screws are not interc

hangeable with the English system, using wrong tools and fasteners may damage this vehicle.

● Clean the outside of the parts or the cover before removing it from the ATV. Otherwise, dirt and deposit accumulated on the part's surface may fall into the engine, chassis, or brake system to cause damage.

● Wash and clean parts with high ignition point solvent, and blow dry with compressed air. Pay special attention to O-rings or oil seals because most cleaning agents have an adverse effect on them.

● Never bend or twist a control cable to prevent unsmooth control and premature worn out

.● Rubber parts may become deteriorated when old, and prone to be damaged by solvent and oil. Check these parts before installation to make sure that they are in good condition, replace if necessary.

● When loosening a component which has different sized fasteners, operate with a diagonal pattern and work from inside out. Loosen the small fasteners first. If the bigger ones are loosen first, small fasteners may receive too much stress.

● Store complex components such as transmission parts in the proper assemble order and tie them together with a wire for ease of installation later.

● Note the reassemble position of the important components before disassembling them to ensure they will be reassembled in correct dimensions (depth, distance or position).

● Components not to be reused should be replaced when disassembled including gaskets metal seal rings, O-rings, oil seals, snap rings, and split pins.

G.B 17/03/25