Thomas Built BUSES C2 2005 ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

Thomas Built BUSES C2 2005 ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

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Thomas Built BUSES C2 2005 ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

Language : English
Pages :306
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Thomas Built BUSES C2 2005 ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

BODY SECTION Page #
General Recommendations – Maintenance and Repair 1
System Protection from Short Circuits 1
Testing for Voltage Drop 2
Testing for Short to Ground 2
Checking Current Draw 2
Troubleshooting Tools 2
Troubleshooting Tests 2
PANELS 11
Switch Cabinet 12
Switch Cabinet, Top Plate 13
Switch Plate Level 1 Chart, Cabinet (1 of 2) 14
Switch Plate Level 1 Chart, Cabinet (2 of 2) 15
Switch Panel Assembly (1 of 3) 16
Switch Panel Assembly (2 of 3) 17
Switch Panel Assembly (3 of 3) 18
Light Monitor Assembly, LED Display 19
Power Distribution Module Assembly (1 of 2) 110
Power Distribution Module Assembly (2 of 2) 111
Power Access 112
Cable Assembly Power Access 113
Electronic Component Assembly Switch Hub, Module (SHM) 114
Electronic Module, Switch Hub (SHM) 115
Block Diagram and Reference Designators (1 of 2) 116
Block Diagram and Reference Designators (2 of 2) 117
Harness, 8SB Module Interface, Row A (1 of 2) 118
Harness, 8SB Module Interface, Row A (2 of 2) 119
Switch Bank Module Interface, Row A 120
Harness, 8SB Module Interface, Row B (1 of 2) 121
Harness, 8SB Module Interface, Row B (2 of 2) 122
Switch Bank Module Interface, Row B 123
BODY SECTION Page #
PANELS
Jumper Harness Assembly, 6” Female to Female 124
Harness Overlay, High Idle 125
High Idle 126
Harness Overlay, High Idle, Mercedes 127
Harness Overlay, High Idle, Caterpillar 128
High Idle 129
Mini Fuse, Blade Style, 2 Amp Fast Acting 130
MAIN BODY 21
Harness Overlay, Power, Databus, Buzzer, Ground, Main Body (1 of 2) 22
Harness Overlay, Power, Databus, Buzzer, Ground, Main Body (2 of 2) 23
Harness Overlay, Power, Databus, Buzzer, Ground 24
Power, Databus, Ground 25
Power, Databus, Buzzer Overlay (1 of 4) 26
Power, Databus, Buzzer Overlay (2 of 4) 27
Power, Databus, Buzzer Overlay (3 of 4) 28
Power, Databus, Buzzer Overlay (4 of 4) 29
Cable Assembly, Junction to PDM 210
Power and Ground Junction to PDM 211
LIGHTS 31
Harness Overlay, Drivers Dome Light 32
Drivers Dome Light 33
Harness Overlay Chart, Dome Lights (1 of 2) 34
Harness Overlay Chart, Dome Lights (2 of 2) 35
Harness Overlay Chart, Dome Lights (1 of 2) 36
Harness Overlay Chart, Dome Lights (2 of 2) 37
Dome Lights 38
Dome Lights 39
Dome Lights, Standard (1 of 2) 310
Dome Lights, Standard (2 of 2) 311
BODY SECTION Page #
LIGHTS (continued)
Harness Overlay, Passenger Dome, Loaded 5 Window Section (1 of 2) 312
Harness Overlay, Passenger Dome, Loaded 5 Window Section (2 of 2) 313
Harness Overlay, Passenger Dome, Loaded 6 Window Section (1 of 2) 314
Harness Overlay, Passenger Dome, Loaded 6 Window Section (2 of 2) 315
Harness Overlay, Passenger Dome, Loaded 7 Window Section (1 of 2) 316
Harness Overlay, Passenger Dome, Loaded 7 Window Section (2 of 2) 317
Harness Overlay, Passenger Dome, Loaded 8 Window Section (1 of 2) 318
Harness Overlay, Passenger Dome, Loaded 8 Window Section (2 of 2) 319
Harness Overlay, Passenger Dome, Loaded 9 Window Section (1 of 2) 320
Harness Overlay, Passenger Dome, Loaded 9 Window Section (2 of 2) 321
Harness Overlay, Dome Lights, Loaded, 10 Window Section (1 of 2) 322
Harness Overlay, Dome Lights, Loaded, 10 Window Section (2 of 2) 323
Dome Light, Passenger, Loaded (1 of 3) 324
Dome Light, Passenger, Loaded (2 of 3) 325
Dome Light, Passenger, Loaded (3 of 3) 326
Harness Overlay, Entrance Door Lamp 327
Air Aluminum Entrance Door 328
Harness Overlay, Rear Interior Door Light 329
Harness Overlay Chart, Interior Door Light, Left Side 330
Interior Door Lamp – Right Hand and Left Hand, and Rear 331
Harness Overlay, Luggage Compartment Supply 332
Harness, Luggage Box (1 of 2) 333
Harness, Luggage Box (2 of 2) 334
Luggage Compartment Supply 335
Luggage Box Electrical (1 of 3) 336
Luggage Box Electrical (2 of 3) 337
Luggage Box Electrical (3 of 3) 338
Harness Overlay, 45”/49” Strobe Light, Front End 339
Front Strobe Light, without Power Pack 340
BODY SECTION Page #
LIGHTS
Harness Overlay Chart, 45”/49” Strobe Light, Rear Hood 341
Harness Overlay Chart, 45”/49” Strobe Light, 4’ and 6’ from Rear 342
Rear Strobe Light, without Power Pack 343
Harness Overlay Chart, Power Source to Strobe Light Power Pack 344
Harness Strobe Light Cable, Power Source to Strobe Light, Bus Rear 345
Strobe Light Cable, Power Pack to Strobe Light, 4’ from Rear 346
Strobe Light 347
225” Strobe Light, Rear Hood 348
Harness Overlay Chart, Standard Marker/ID Lights (1 of 2) 349
Harness Overlay Chart, Standard Marker/ID Lights (2 of 2) 350
Standard Marker/ID Lights 351
Harness Overlay Chart, Optional ID/Marker Lights (1 of 2) 352
Harness Overlay Chart, Optional ID/Marker Lights (2 of 2) 353
Harness Overlay Chart, Fender Height Marker Lights (1 of 2) 354
Harness Overlay Chart, Fender Height Marker Lights (2 of 2) 355
Optional Marker/ID 356
Harness, Assembly, Incandescent, Stop, Tail, Turn & Reverse (1 of 2) 357
Harness, Assembly, Incandescent, Stop, Tail, Turn & Reverse (2 of 2) 358
Harness, Overlay Chart, Brake-Tail-Turn-License Light (1 of 2) 359
Harness, Overlay Chart, Brake-Tail-Turn-License Light (2 of 2) 360
Harness, Overlay Chart, Lower Reverse Lights) 361
Harness, Overlay Chart, Stop-Tail-Turn-Reverse and License (1 of 2) 362
Harness, Overlay Chart, Stop-Tail-Turn-Reverse and License (2 of 2) 363
Stop-Tail-Turn-Reverse and Lights 364
Upper Brake-Tail-Turn & Reverse Jumper, Incandescent Only 365
Upper and Lower Brake-Tail-Turn and Reverse Lights 366
Harness, Pigtail, 4” Reverse Light, Recessed 367
Harness Overlay Chart, Side Turn Signal Front and Rear End (1 of 2) 368
Harness Overlay Chart, Side Turn Signal Front and Rear End (2 of 2) 369
BODY SECTION Page #
LIGHTS (continued)
Side Turn Signal, Front and Rear 370
Harness Overlay Chart, Side Turn Signal Front and Rear Axle (1 of 2) 371
Harness Overlay Chart, Side Turn Signal Front and Rear Axle (2 of 2) 372
Harness, Assembly, Ribbon Cable, Light Monitor 373
Harness Overlay, Storage, Driver’s Overhead 374
Harness Overlay, Storage Compartment, Driver’s Header 375
Harness Overlay, Storage Compartment, Safety Equipment 376
Harness Overlay, Storage Compartment, Driver’s Overhead and Safety Equipment 377
Storage Compartment, Driver’s Header and Windshield 378
EIGHT LIGHTWARNING SYSTEM 41
Harness Overlay Chart, Red and Amber Warning Lights (1 of 2) 42
Harness Overlay Chart, Red and Amber Warning Lights (2 of 2) 43
Harness Overlay Chart, Red, Warning Lights 44
Warning Lights, Red and Amber, and Stop Signs 45
Harness Overlay, Foot Operated Switch 46
Warning Lights Foot Switch 47
Warning Lights 48
Harness Overlay Chart, Driver Alert Sign (1 of 2) 49
Harness Overlay Chart, Driver Alert Sign (2 of 2) 410
Driver’s Alert Sign 411
STOP SIGNS & CROSSINGARMS 51
Harness Overlay Assembly, Air-Operated Stop Arm 52
Harness Overlay Assembly, Air-Operated Stop Arm 53
Harness Overlay Chart, Rear Stop Arm 54
Harness Overlay Chart, Front Stop Arm 55
Harness Overlay Assembly, Air Stop and Crossing Arm (1 of 2) 56
Harness Overlay Assembly, Air Stop and Crossing Arm (2 of 2) 57
Warning Lights, Red and Amber, and Stop Signs 58
Stop-Arms & Air Crossing Arm Elect (1 of 2) 59
Stop-Arms & Air Crossing Arm Elect (2 of 2) 510
BODY SECTION Page #
HEATERS 61
Harness Overlay, Webesto Heater Pump Supply 62
Webesto Fuel Heater 63
Harness Overlay Chart, Right Rear Heater 64
Harness Overlay Chart, Passenger Heater, Left Rear (1 of 2) 65
Harness Overlay Chart, Passenger Heater, Left Rear (2 of 2) 66
Harness Overlay Chart, Passenger Heater, Left Rear 67
Harness Overlay Chart, Left Rear Wall Heater 68
Harness Overlay Chart, Left Rear Wall Heater 69
Passenger Heater 610
Harness Overlay, Dash Fan Center Bulkhead Mounted 611
Harness Overlay, Dash Fan Center Bulkhead Mounted 612
Harness Overlay, Dash Fan Left Side Bulkhead Mounted 613
Harness Overlay, Dash Fan Left Side Bulkhead Mounted 614
Harness Overlay, Defroster Fan 2, Drivers Window 615
Harness Overlay, Defroster Fan 2, Drivers Window 616
Defroster Fans 617
AIR CONDITIONING 71
AC Elect, Central Board, Standard/Tie in Single Loop (1 of 4) 72
AC Elect, Central Board, Standard/Tie in Single Loop (2 of 4) 73
AC Elect, Central Board, Standard/Tie in Single Loop (3 of 4) 74
AC Elect, Central Board, Standard/Tie in Single Loop (4 of 4) 75
Harness Chart, A/C Liquid Line Solenoid 76
Air Conditioner, without Liquid Lines 77
Harness, A/C Liquid Line Solenoids 78
Harness, Chassis Interface (1 of 2) 79
Harness, Chassis Interface (2 of 2) 710
Control Module Assembly, w/Liquid Line Solenoids (1 of 2) 711
Control Module Assembly, w/Liquid Line Solenoids (2 of 2) 712
Control Module Assembly, w/Liquid Line Solenoids (1 of 2) 713
BODY SECTION Page #
AIR CONDITIONING (continued)
Control Module Assembly, w/Liquid Line Solenoids (2 of 2) 714
Control Module Assembly, A/C (1 of 2) 715
Control Module Assembly, A/C (2 of 2) 716
Control Module Assembly, A/C (1 of 2) 717
Control Module Assembly, A/C (2 of 2) 718
Harness Overlay Chart, A/C Dual Total Control (1 of 2) 719
Harness Overlay Chart, A/C Dual Total Control (2 of 2) 720
Cable Chart, Rear A/C Evaporator, EM-1, 2 & 7 721
Cable, Jumper, Rear Evaporator 722
Air Conditioner, Total Controller (1 of 3) 723
Air Conditioner, Total Controller (2 of 3) 724
Air Conditioner, Total Controller (3 of 3) 725
Cable Chart, Rear Evaporator, EM-3 726
Air Conditioning w/Liquid Lines 727
LIFT 81
Harness Chart, Non NHTSA Lift 82
Harness Chart, Non NHTSA Lift 83
Harness, Interface Lift 84
Cable Assembly, Fuse Block Lift 85
Lift Schematic 86
Lift, Controls Non NHTSA 87
DOORS 91
Harness Overlay Chart, Lift Door, Mid Body (1 of 2) 92
Harness Overlay Chart, Lift Door, Mid Body (2 of 2) 93
Lift Door, w/o Vandalock 94
Harness Overlay Chart, Lift Door, Last Window Section (1 of 2) 95
Harness Overlay Chart, Lift Door, Last Window Section (2 of 2) 96
Lift Door 97
Harness Overlay, Entrance Door, Right Side Front 98
Harness Overlay, Aluminum Air Entrance Door 99
BODY SECTION Page #
DOORS
Harness Overlay, Air Door Release Valve 910
Air Aluminum Entrance Door 911
Aluminum Air Door, Electrical (1 of 2) 912
Aluminum Air Door, Electrical (2 of 2) 913
Harness Overlay, AG2 Entrance Door 914
Harness Overlay, Aluminum Entrance Door, Right Side, Front (1 of 2) 915
Harness Overlay, Aluminum Entrance Door, Right Side, Front (2 of 2) 916
Straight Electric and Manual Entrance Door 917
Electric Aluminum Entrance Door (1 of 3) 918
Electric Aluminum Entrance Door (2 of 3) 919
Electric Aluminum Entrance Door (3 of 3) 920
Harness Overlay, AG2 Air Operated Entrance Door 921
Electric – AG2 Air Operated Entrance Door 922
Harness Overlay, AG2 Air Operated Entrance Door (1 of 2) 923
Harness Overlay, AG2 Air Operated Entrance Door (2 of 2) 924
AG2 Air Operated Entrance Door 925
Harness Overlay Chart, Emergency Door, Right Side (1 of 2) 926
Harness Overlay Chart, Emergency Door, Right Side (2 of 2) 927
Emergency Door Right Side 928
Harness Overlay Chart, Emergency Door Latch, Left Side 929
Left Emergency Door, w/Vandalock 930
Harness Overlay Chart, Rear Door Latch 931
Door Latch, w/Vandalock, Rear 932
Light, Rear Interior Door and Buzzer/Vandalock (1 of 2) 933
Light, Rear Interior Door and Buzzer/Vandalock (2 of 2) 934
RADIO & SPEAKERS 101
Harness Assembly, Radio, AM/FM Cassette 102
Harness Assembly, Radio, AM/FM/CD Cassette 103
Panasonic Radio System, w/Exterior Speaker 104
BODY SECTION Page #
RADIO & SPEAKERS (continued)
AM/FM Radio, Cassette Player, Panasonic 105
Radio and Antenna 106
Cable Overlay, Antenna 107
Radio Antenna Cable 108
Harness Overlay Chart, Std Speaker Configuration (1 of 2) 109
Harness Overlay Chart, Std Speaker Configuration (2 of 2) 1010
Harness Overlay Chart, Std Speaker Configuration, 5, 6, 7 and 8 Windows 1011
Speaker System, Standard 1012
Harness Overlay Chart, Inside/Outside, Speakers Interface (1 of 2) 1013
Harness Overlay Chart, Inside/Outside, Speakers Interface (2 of 2) 1014
Harness Overlay Chart, Inside/Outside, Speakers Interface, 5, 6, 7 and 8 Windows (1 of 2) 1015
Harness Overlay Chart, Inside/Outside, Speakers Interface, 5, 6, 7 and 8 Windows (2 of 2) 1016
Speaker System, w/Exterior Speaker 1017
Interior/Exterior Speakers (1 of 4) 1018
Interior/Exterior Speakers (2 of 4) 1019
Interior/Exterior Speakers (3 of 4) 1020
Interior/Exterior Speakers (4 of 4) 1021
MISCELLANEOUS 111
Harness Overlay, Heated and Remote Mirrors (1 of 2) 112
Harness Overlay, Heated and Remote Mirrors (2 of 2) 113
Heated and Remote Mirrors 114
Harness Overlay Assembly, Heated Mirrors 115
Harness Overlay, Window Sash and Escape Hatch Signal Feed 116
Harness Overlay Chart, Escape Hatch (1 of 2) 117
Harness Overlay Chart, Escape Hatch (2 of 2) 118
Harness Overlay Chart, Window Sash, Right Side (1 of 2) 119
Harness Overlay Chart, Window Sash, Right Side (2 of 2) 1110
Harness Overlay Chart, Window Sash, Left Side (1 of 2) 1111
Harness Overlay Chart, Window Sash, Left Side (2 of 2) 1112
BODY SECTION Page #
MISCELLANEOUS
Harness Overlay Chart, Escape Hatch Fan (1 of 2) 1113
Harness Overlay Chart, Escape Hatch Fan (2 of 2) 1114
Harness Overlay, Escape Hatch Fan Supply 1115
Harness Overlay, Dome Activation, w/Wake Up 1116
Window Sash and Escape Hatch 1117
Window Sash and Escape Hatch (1 of 2) 1118
Window Sash and Escape Hatch (2 of 2) 1119
Harness Overlay Chart, ID Signs (1 of 2) 1120
Harness Overlay Chart, ID Signs (2 of 2) 1121
Harness Overlay Chart, ID Signs (1 of 2) 1122
Harness Overlay Chart, ID Signs (2 of 2) 1123
ID Signs, Front and Rear 1124
Harness Overlay, Storage Compartment, Driver’s Header 1125
Storage Compartment, Driver’s Header and Windshield 1126
Driver’s Header Storage Compartment 1127
Harness Overlay Chart, Passenger Advisory 1128
Harness Overlay Chart, Passenger Advisory 1129
Passenger Advisory 1130
Harness Overlay, Alarm Chime 1131
Harness, Reverse Motion Sensor 1132
Reverse Motion Sensor 1133
Harness Overlay, Video Camera Power Supply 1134
Harness Overlay, Video Camera LED 1135
Harness Overlay, Video Camera 1136
Video Camera 1137
Video Overlay and Components 1138
Harness Overlay, Cell Phone, Outlet 1139
Cell Phone, Outlet 1140
Harness Overlay, Electric Pedestal 1141
Electric Pedestal 1142

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