Thomas Built Buses TL960 1998-1999 Electrical Wiring Manual 85410215 – PDF Download

Thomas Built Buses TL960 1998-1999 Electrical Wiring Manual 85410215 – PDF Download

FILE DETAILS:

Thomas Built Buses TL960 1998-1999 Electrical Wiring Manual 85410215 – PDF Download

Language : English
Pages :204
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Thomas Built Buses TL960 1998-1999 Electrical Wiring Manual 85410215 – PDF Download

BODY SCHEMATICS Page #
General Recommendations – Maintenance and Repair 1
System Protection from Short Circuits 1
Testing for Voltage Drop 2
Testing for Short to Ground 2
Checking Current Draw 2
Troubleshooting Tools 2
Troubleshooting Tests 2
PANELS 3
Elect Components Side Panel (Body) 4
Elect Components Mounting, Side Panel (Chassis) 5
Elect Diagram Modular Box Component Mounting (Chassis) (1 of 3) 6
Elect Diagram Modular Box Component Mounting (Chassis) (2 of 3) 7
Elect Diagram Modular Box Component Mounting (Chassis) (3 of 3) 8
Elect Diagram Modular Box Compartment Mounting (Chassis) (1 of 3) 9
Elect Diagram Modular Box Compartment Mounting (Chassis) (2 of 3) 1
Elect Diagram Modular Box Compartment Mounting (Chassis) (3 of 3) 11
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (1 of 3) 12
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (2 of 3) 13
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (3 of 3) 14
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) 15
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (1 of 3) 16
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (2 of 3) 17
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (3 of 3) 18
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (1 of 3) 19
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (2 of 3) 2
Elect Diagram Mod Box Compon Mtg Cummins ISC (Chassis) (3 of 3) 21
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (1 of 3) 22
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (2 of 3) 23
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (3 of 3) 24
Elect Diagram Mod Box Inner Panel Compon Mtg Cummins 6CG (Chassis) 25
Elect Diagram – Mod Box Inner Panel Compon Mtg Cummins 6CG (Chassis) 26
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (1 of 3) 27
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (2 of 3) 28
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (3 of 3) 29
BODY SCHEMATICS Page #
PANELS (Continued)
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (1 of 3) 3
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (2 of 3) 31
Elect Diagram Mod Box Compon Mtg Cummins 6CG (Chassis) (3 of 3) 32
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG CNG (Chassis) (1 of 3) 33
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG CNG (Chassis) (2 of 3) 34
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG CNG (Chassis) (3 of 3) 35
Elect Diagram Mod Box Inner Panel Compon Mtg Cummins 6BG CNG (Chassis) 36
Elect Diagram Mod Box Inner Panel Compon Mtg Cummins 6BG CNG (Chassis) 37
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (1 of 3) 38
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (2 of 3) 39
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (3 of 3) 4
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (1 of 3) 41
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (2 of 3) 42
Elect Diagram Mod Box Compon Mtg Cummins 6BG CNG (Chassis) (3 of 3) 43
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (1 of 3) 44
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (2 of 3) 45
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (3 of 3) 46
Chart – Circuits, Electrical (Body) (1 of 5) 47
Chart – Circuits, Electrical (Body) (2 of 5) 48
Chart – Circuits, Electrical (Body) (3 of 5) 49
Chart – Circuits, Electrical (Body) (4 of 5) 5
Chart – Circuits, Electrical (Body) (5 of 5) 51
Chart – Electrical Circuits w/Color Codes, 199 (Chassis) (1 of 3) 52
Chart – Electrical Circuits w/Color Codes, 199 (Chassis) (2 of 3) 53
Chart – Electrical Circuits w/Color Codes, 199 (Chassis) (3 of 3) 54
LIGHTS 55
Interior Lights, First Two Work Off Front Door 56
Fluorescent Strip Lighting, 1 Fixtures 57
Door Light & Driver’s Switch (Option A 941–) 58
Pilot Light, Green, “Reverse Gear” 59
Fog Light Option (B368-4-) 6
Separate Switch for Marker Lights (Option B367-1-) 61
BODY SCHEMATICS Page #
HEATER 63
Front Heater 64
AIR CONDITIONING 65
Air Conditioning DC-152, 153 66
Air Conditioning DC-152, 153 67
T2M45 & RM35 HVAC System, w/24 Volt Alternator 68
R22 A/C Unit 69
A/C Carrier 7
LIFT 71
Lift Schematic (Braun Lift) 72
Lift Schematic (Ricon Lift) 72
DOOR 73
Key Switch, Front Entrance Door (Bode) 74
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 75
Wheelchair Driver Controlled Exit Door, Brake Interlock (Bode) 76
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 77
Wheelchair Driver Controlled Exit Door, Front Door, Brake Interlock (Bode) 78
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 79
Wheelchair, Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 8
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 81
Wheelchair Exit w/Touch Bar and Time Delay, and Brake Interlock (Bode) 82
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 83
Wheelchair Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 84
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 85
Wheelchair Exit w/Touch Bar, Driver Close, w/Brake Interlock (Bode) 86
Air Operator Doors, w/No Interlock 87
Door Control, 2 Position, No Interlock (Option B516-22-) 88
Door Control, 2 Position, with Interlock (Option B516-21-) 89
Door Control, 5 Position, with Interlock (Option B516-16-) 9
Combination Option B5851-3-/B3834– 91
Combination Option B5851-3-/B3834– 92
Speedswitch – Wiring 93
Transmission in Neutral Interlock, Add Wire and Terminals 94
Electric Step w/Driver Control & Door Switch (Option B1515-2-) 95
BODY SCHEMATICS Page #
DOORS (Continued)
Loading Door Buzzer Shut Off Switch (Option B311-1-) 96
Side Door Operation Inhibit 97
Door Terminal Block Wiring (Bode) 98
Alarm Rear Door Sensitive Edge 99
Front Sensitive Edge Door Alarm w/Rear Sensitive Edge Door Alarm 1
RADIO & SPEAKERS 11
Speakers w/Outside Horn Two or Four Channel 12
PA/Radio System, Custom Radio 13
Rheostat Controlled Driver’s Speaker 14
Radio Wire Adapter for PA/Radio System Custom Radio 15
Rheostat – 1 Watt Single Line Audio 15
MISCELLANEOUS 17
Dual Stop Request System (1 of 2) 18
Dual Stop Request System (2 of 2) 19
Touch Tape Chime System, for ADA Stop Request 11
Touch Tape Chime System, for ADA Stop Request w/Pass Stop Request Sign 111
Pull Cord Chime 112
Fan Wiring 113
Interface Ignition Interlock 114
Intermittent Windshield Wiper, Single w/Module 115
Intermittent Windshield Wiper, Dual w/Module 116
Module, Intermittent Relay, for Single Wiper Motor 117
Fare Box Nonswitch 117
Front Destination Sign w/Side Sign Option 118
Luminator, Description & Installation Notes 119
Heated Mirrors 12
Backing Alarm 121
Back-Up Alarm 121
Roof Escape Hatch w/Power Vent Transpec, Model 16 122
CHASSIS SCHEMATICS Page #
MAIN CHASSIS 123
Douglas Column/Fox Turn Signal Switch 124
LWP Douglas Column/Fox Turn Signal Switch 125
LWP Douglas Column/Fox Turn, Cat 3126 (97 Model) 126
Douglas Column/Fox Turn Signal 98 Cat 3126 Engine 127
Douglas Column/Fox Turn Signal 98 Cat 3126 Engine w/Fan Clutch 128
Douglas Column/Fox Turn Signal 98 Cat 3126 Engine 129
Douglas Column/Fox Turn Signal 98 Cat 3126 Engine 13
Douglas Column HO Alternator 98 Cat 3126 Engine 131
Douglas Column/Fox Turn Signal 98 Cummins ISC Engine 132
Douglas Column/Fox Turn Signal 98 Cummins ISC Engine 133
Main Douglas Column/Fox Turn Signal 98 Cummins ISC Engine 134
Main Douglas Column HO Alternator 98 Cummins ISC Engine 135
ENGINE 137
Elect Cat 3126 (97 Model) (1 of 2) 138
Elect Cat 3126 (97 Model) (2 of 2) 139
Elect Cat 3126 (98 Model) (1 of 3) 14
Elect Cat 3126 (98 Model) (2 of 3) 141
Elect Cat 3126 (98 Model) (3 of 3) 142
Elect Cat 3126 (98 Model) (1 of 3) 143
Elect Cat 3126 (98 Model) (2 of 3) 144
Elect Cat 3126 (98 Model) (3 of 3) 145
Elect Cat 3126 w/Fan Clutch (98 Model) (1 of 3) 146
Elect Cat 3126 w/Fan Clutch (98 Model) (2 of 3) 147
Elect Cat 3126 w/Fan Clutch (98 Model) (3 of 3) 148
Elect Cat 3126 (1 of 3) 149
Elect Cat 3126 (1 of 3) 15
Elect Cat 3126 (1 of 3) 151
98 Cummins ISC Engine, OEM Interface Conn A 152
98Cummins ISC Engine, OEM Interface Conn A 153
98 Cummins ISC Engine, OEM Interface Conn B 154
98 Cummins ISC Engine, OEM Interface Conn B 155
Automatic Fast Idle, Cummins ISB, ISC 156
Engine Cummins 6CG CNG Single Data Link 157
Engine Cummins 6CG CNG Single Data Link 158
CHASSIS SCHEMATICS Page #
TRANSMISSION 159
Elect Allison MD Elect Transmission 16
Elect Allison WTEC III Trans Non Retarder 161
WTEC III Non Retarder Bussman VIM 162
Elect Allison MD Elect Trans Retarder Version 163
Elect Allison III Trans Retarder Version 164
WTEC III Retarder Version, Bussman VIM 165
Retarder Switch Relocation 166
BRAKES 167
Anti-Lock Brake System w/Mod Rear Box 168
Elect Anti-Lock Brake System w/Traction (98 Model) 169
Anti-Lock Brake System w/Traction 17
Exhaust Brake w/WTEC III Transmission 171
Exhaust Brake 98 Cat 3126 WTEC III 172
Exhaust Brake 98 Cat 3126 w/MT Transmission 173
Exhaust Brake 98 Engines Cummin ISB/ISC WTEC III 174
Exhaust Brake 98 Engines Cummins ISB/ISC w/MT Transmission 175
Elect Brake/Accel Interlock Cummins 6CG Engine 176
COOLING 177
Master Control Switch/Low Coolant Alarm (LWP) 178
Hydraulic Level, Switch and Indicator 179
LIGHTS 181
Master Control Switch 182
Daytime Running Lights w/Opt C3675 Master Control Switch 183
Canadian Daytime Running Lights for Standard Headlight Switch 184
Hazard Lamps Solid State Flasher 185
Daytime Running Lights w/Standard Headlight Switch & Starter Interrupt (1 of 2) 186
Daytime Running Lights w/Standard Headlight Switch & Starter Interrupt (2 of 2) 187
Daytime Running Lights w/Standard Headlight Switch & Park Brake Interrupt (1 of 2) 188
Daytime Running Lights w/Standard Headlight Switch & Park Brake Interrupt (2 of 2) 189
ALTENATORS 191
Alternator Low Output Charge Indicator Relay/Light (Delco) Option C3677-2- 192
MISCELLANEOUS 193
Variable Speed Fan Control System (1 of 2) 194
Variable Speed Fan Control System (2 of 2) 195
Kneeling System (1 of 3) 196
Kneeling System (2 of 3) 197
Kneeling System (3 of 3) 198

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