Thomas Built BUSES TL960 2000 ELECTRICAL WIRING MANUAL 85410265

Thomas Built BUSES TL960 2000 ELECTRICAL WIRING MANUAL 85410265 – PDF DOWNLOAD

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Thomas Built BUSES TL960 2000 ELECTRICAL WIRING MANUAL 85410265 – PDF DOWNLOAD

Language : English
Pages :238
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Thomas Built BUSES TL960 2000 ELECTRICAL WIRING MANUAL 85410265 – PDF DOWNLOAD

BODY SCHEMATICS Page #
General Recommendations – Maintenance and Repair 1
System Protection from Short Circuits 1
Testing for Voltage Drop 2
Testing for Short to Ground 2
Checking Current Draw 2
Troubleshooting Tools 2
Troubleshooting Tests 2
PANELS 3
Elect Components Side Panel (Body) 4
Harness Assembly – Wiring Power Distribution w/Fuse/CB Blocks 5
Harness Assembly – Wiring Power Distribution 6
Elect Components Mounting, Side Panel (Chassis) 7
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (1 of 3) 8
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (2 of 3) 9
Elect Diagram Mod Box Compart Mtg HO Alternator (Chassis) (3 of 3) 10
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (1 of 3) 11
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (2 of 3) 12
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins ISC (Chassis) (3 of 3) 13
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG (Chassis) (1 of 3) 14
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG (Chassis) (2 of 3) 15
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6CG (Chassis) (3 of 3) 16
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (1 of 3) 17
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (2 of 3) 18
Elect Diagram Mod Box Compon Mtg HO Alternator Cummins 6BG CNG (Chassis) (3 of 3) 19
Chart – Circuits, Electrical (Body) (1 of 5) 20
Chart – Circuits, Electrical (Body) (2 of 5) 21
Chart – Circuits, Electrical (Body) (3 of 5) 22
Chart – Circuits, Electrical (Body) (4 of 5) 23
Chart – Circuits, Electrical (Body) (5 of 5) 24
Chart – Electrical Circuits w/Color Codes, 1990 (Chassis) (1 of 4) 25
Chart – Electrical Circuits w/Color Codes, 1990 (Chassis) (2 of 4) 26
BODY SCHEMATICS Page #
PANELS (Continued)
Chart – Electrical Circuits w/Color Codes, 1990 (Chassis) (3 of 4) 27
Chart – Electrical Circuits w/Color Codes, 1990 (Chassis) (4 of 4) 28
MAIN BODY 29
Harness – Wiring, Main Body for 110K Body, w/Fully Automatic A/C 30
Harness – Wiring, Main Body for 120K Body, w/Fully Automatic A/C 31
Harness – Wiring, Main Body for 130K Body, w/Fully Automatic A/C 32
Harness – Wiring, Main Body for 140K & 141K Body, w/Fully Automatic A/C 33
LIGHTS 35
Interior Lights, First Two Work Off Front Door 36
Fluorescent Strip Lighting, 10 Fixtures 37
Interior/Exterior Lights on ADA Side Door (Option: B3265-00-001 38
Harness – Reading Light Wiring w/Connectors for Use w/Reading Light 39
Pilot Light, Green, “Reverse Gear” 40
Fog Light Option (B3680-04-000) 40
Deceleration Two Amber, One Red Light (Option: B3490-12-000) 41
Harness – Wiring, Deceleration Lights, Two Amber, One Red 42
Separate Switch for Marker Lights (Option B3670-01-000) 43
HEATERS 45
Harness, Wiring, Heater and Wiper 46
AIR CONDITIONING 47
Air Conditioning DC-1052, 1053 48
Air Conditioning DC-1052, 1053 49
T2M45 & RM35 HVAC System, w/24 Volt Alternator 50
R22 A/C Unit 51
A/C Carrier 52
Harness to R22 A/C Unit 53
Harness – Power, Thermoking T2 A/C Alternator 125A 24 VDC 54
LIFT 55
Lift Schematic (Braun Lift) 56
Lift Schematic (Ricon Lift) 56
Harness – Wiring to Flash Hazard/Act Alarm w/Lift Power 57
BODY SCHEMATICS Page #
DOOR 59
Harness, Jumper from Door Key Switch to Elect Panel 60
Key Switch, Front Entrance Door (Bode) 61
Harness – Wiring, Electric Entrance Door, w/Metri-Pack Connector, in Switch Cabinet 62
Harness – Wiring, Electric Entrance Door, w/Metri-Pack Connector 63
Harness – Electric Entrance Door w/Vandalock 64
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 65
Wheelchair Driver Controlled Exit Door, Brake Interlock (Bode) 66
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 67
Wheelchair Driver Controlled Exit Door, Front Door, Brake Interlock (Bode) 68
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 69
Wheelchair, Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 70
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 71
Wheelchair Exit w/Touch Bar and Time Delay, and Brake Interlock (Bode) 72
Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 73
Wheelchair Rear Exit, 2 Position Door Control, w/Brake Interlock (Bode) 74
Rear Door w/Front Door, 5 Position Door Control, w/Brake Interlock (Bode) 75
Wheelchair Exit w/Touch Bar, Driver Close, w/Brake Interlock (Bode) 76
Air Operator Doors, w/No Interlock 77
Door Control, 2 Position, with Interlock (Option B5016-21-000) 78
Door Control, 5 Position, with Interlock (Option B5016-16-000) 79
Combination Option B5851-03-000/B3834-00-000 (Sheet 1 of 2) 80
Combination Option B5851-03-000/B3834-00-000 (Sheet 2 of 2) 81
Speedswitch – Wiring 82
Transmission in Neutral Interlock, Add Wire and Terminals 83
Electric Step w/Driver Control & Door Switch (Option B1515-02-000) 84
Side Door Operation Inhibit (Option: B3828-02-000) 85
Door Terminal Block Wiring (Bode) 86
Alarm Rear Door Sensitive Edge 87
Front Sensitive Edge Door Alarm w/Rear Sensitive Edge Door Alarm 88
BODY SCHEMATICS Page #
RADIO & SPEAKERS 89
Speakers w/Outside Horn Two or Four Channel 90
PA/Radio System, Custom Radio 91
Rheostat Controlled Driver’s Speaker 92
Radio Wire Adapter for PA/Radio System Custom Radio 93
Rheostat – 10 Watt Single Line Audio 93
Harness – PA Harness Pigtail Connects PA System into Bus and/or Other Componts of PA 94
MISCELLANEOUS 95
Passenger Stop Request (Option: B5851-12-110) 96
Passenger Stop Request (Option: B5851-12-130) 97
Passenger Stop Request (Option: B5851-12-141) 98
Touch Tape Chime System, for ADA Stop Request 99
Touch Tape Chime System, for ADA Stop Request w/Pass Stop Request Sign 100
Pull Cord Chime 101
Harness – Wiring ADA Stop Request, Touch Tape Chime System 102
Harness – Wiring, Chime 103
Harness, Wiring Dual Chime System 104
Fan Wiring (B2160-00-000) 105
Intermittent Windshield Wiper, Dual w/Module 106
Wiper without Delay 107
Module, Intermittent Relay, for Single Wiper Motor 108
Fare Box Nonswitch 108
Front Destination Sign w/Side Sign Option 109
Luminator, Description & Installation Notes 110
Heated Mirrors 111
Hazard Warning Alarm Activation (Option: B3800-15-000) 112
Backing Alarm 113
Back-Up Alarm 113
Roof Escape Hatch w/Power Vent Transpec, Model 1600 114
Power Supply Cellular Phone 115
Warning Light, Kneeling System 115
CHASSIS SCHEMATICS Page #
MAIN CHASSIS 117
Douglas Column/Fox Turn Signal Switch 118
LWP Douglas Column/Fox Turn Signal Switch 119
LWP Douglas Column/Fox Turn, Cat 3126 120
Douglas Column, HO Alternator Cat 3126 Engine 121
Douglas Column, HO Alternator 98 Cummins ISC Engine 122
Harness, Wiring – Dash (Sheet 1 of 2) 123
Harness, Wiring – Dash (Sheet 2 of 2) 124
Harness, Wiring – Dash (Sheet 1 of 2) 125
Harness, Wiring – Dash (Sheet 2 of 2) 126
Harness, Wiring – Datalink 98 Elect Eng, Mod Box J1587/J1939 127
Harness, Wiring – Datalink 98 Elect Eng, Front SP J1587/J1939 128
ENGINE 129
Elect Cat 3126 (97 Model) (1 of 2) 130
Elect Cat 3126 (97 Model) (2 of 2) 131
Elect Cat 3126 (98 Model) (1 of 3) 132
Elect Cat 3126 (98 Model) (2 of 3) 133
Elect Cat 3126 (98 Model) (3 of 3) 134
Harness, Wiring, Engine Cat 3126 (98 Model) Elect Eng ECM & Controls (Sheet 1 of 4) 135
Harness, Wiring, Engine Cat 3126 (98 Model) Elect Eng ECM & Controls (Sheet 2 of 4) 136
Harness, Wiring, Engine Cat 3126 (98 Model) Elect Eng ECM & Controls (Sheet 3 of 4) 137
Harness, Wiring, Engine Cat 3126 (98 Model) Elect Eng ECM & Controls (Sheet 4 of 4) 138
Harness, Wiring – Engine Cat 3126 (98 Model) (Sheet 1 of 2) 139
Harness, Wiring – Engine Cat 3126 (98 Model) (Sheet 2 of 2) 140
Harness, Wiring – Engine Cat 3126 (98 Model) (Sheet 1 of 2) 141
Harness, Wiring – Engine Cat 3126 (98 Model) (Sheet 2 of 2) 142
Harness, Wiring, Engine Cat 3126 (98 Model) HO Alternator (Sheet 1 of 2) 143
Harness, Wiring, Engine Cat 3126 (98 Model) HO Alternator (Sheet 2 of 2) 144
Harness, Wiring – Cat 3116 Engine 145
98 Cummins ISC Engine, OEM Interface Conn A 146
98 Cummins ISC Engine, OEM Interface Conn A 147
CHASSIS SCHEMATICS Page #
ENGINE (Continued)
Harness, Wiring, Engine Cummins ISC Engine (98 Model) HO Alternator (Sheet 1 of 2) 148
Harness, Wiring, Engine Cummins ISC Engine (98 Model) HO Alternator (Sheet 2 of 2) 149
Harness, Wiring – Engine 98 Cummins ISB, ECM Conn A Battery Power/Ground (Sheet 1 of 2) 150
Harness, Wiring – Engine 98 Cummins ISB, ECM Conn A Battery Power/Ground (Sheet 2 of 2) 151
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 1 of 3) 152
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 2 of 3) 153
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 3 of 3) 154
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 1 of 3) 155
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 2 of 3) 156
Harness, Wiring – Engine 98 Cummins ISB/ISC Electronic ECM Conn B (Sheet 3 of 3) 157
Automatic Fast Idle, Cummins ISB, ISC 158
Harness, Wiring – Cummins Engine Air Inlet Heater 159
Harness, Wiring – Elect Grid Heater Relays 98 Cummins ISC 160
Harness, Wiring, Engine, Cummins 6BG, HO Alternator 161
Harness, Wiring, Engine Cummins 6BG Power Interface 162
Engine Cummins 6CG CNG Single Data Link (Sheet 1 of 2) 163
Engine Cummins 6CG CNG Single Data Link (Sheet 2 of 2) 164
Harness, Wiring, Engine Cummins 6CG Electronic Single Datalink w/GCM Tee (Sheet 1 of 2) 165
Harness, Wiring, Engine Cummins 6CG Electronic Single Datalink w/GCM Tee (Sheet 2 of 2) 166
Harness, Wiring, Engine Basic Cummins 6CG, Sherex Reg, HO Alternator 167
TRANSMISSION 169
Elect Allison MD Elect Transmission 170
Elect Allison WTEC III Trans Non Retarder 171
WTEC III Non Retarder Bussman VIM 172
Elect Allison MD Elect Trans Retarder Version 173
Harness, Wiring – MD Trans 2 Brake Press Switch Module MD Trans w/Retarder 174
Elect Allison WTEC III Trans Retarder Version 175
WTEC III Retarder Version, Bussman VIM 176
Retarder Switch Relocation 177
CHASSIS SCHEMATICS Page #
BRAKES 179
Anti-Lock Brake System w/Mod Rear Box 180
Anti-Lock Brake System w/Traction 181
Harness, Wiring – Antilock Brake System w/Traction Option (98 Model) (Sheet 1 of 2) 182
Harness, Wiring – Antilock Brake System w/Traction Option (98 Model) (Sheet 2 of 2) 183
Elect Brake/Accel Interlock Cummins 6CG Engine 184
Solenoid Operated Drain Valves System Individual Air Tank Drain 185
Harness, Wiring, Pilot Lamp, “Service Brakes” 186
Exhaust Brake w/WTEC III Transmission 187
Harness, Exhaust Brake Solenoid 98 Engines 188
Exhaust Brake 98 Cat 3126 WTEC III 189
Exhaust Brake 98 Cat 3126 w/MT Transmission 190
Exhaust Brake 98 Engines Cummins ISB/ISC WTEC III 191
Exhaust Brake 98 Engines Cummins ISB/ISC w/MT Transmission 192
FUEL 193
CNG Gas Monitor/Sensor System 194
Harness, Wiring – CNG Gas Sensor Power Feed 2-Wire Module Box to Front 195
COOLANT 197
Variable Speed Fan Control System (Sheet 1 of 2) 198
Variable Speed Fan Control System (Sheet 2 of 2) 199
Master Control Switch/Low Coolant Alarm (LWP) 200
Harness, Wiring – Air Temp Sensor w/Mod Rear Elect Box 91 Mod 300 HP Cummins 6CTA Eng 201
Harness, Wiring, Variable Speed Fan Control System, w/Sensors 202
Hydraulic Level, Switch and Indicator 203
Harness, Wiring – Engine Hydraulic Level Switch 204
CHASSIS SCHEMATICS Page #
LIGHTS 205
Master Control Switch 206
Harness, Wiring – Gauge 4 Lamp Cluster 207
Daytime Running Lights w/Opt C3675 Master Control Switch 208
Canadian Daytime Running Lights for Standard Headlight Switch 209
Harness, Wiring – Dash Std Headlight Switch (98 Model) 210
Harness, Wiring – Dash Std Headlight Switch (98 Model) 211
Harness, Wiring – Headlight, Rectangular, Dual Lamps w/Left, Right Turn Signals 212
Harness, Wiring Headlights Rectangular Dual Lamps Left, Right Turn Signals 213
Harness – Wiring, Morse Shifter & Chassis Pilot Lamp, AMP Conn #5 Mod Dash, Male Conn 214
Harness – Wiring, Morse Shifter & Chassis Pilot Lamp, AMP Conn #5 89 Mod Dash, Female Conn 215
Hazard Lamps Solid State Flasher 216
Daytime Running Lights w/Standard Headlight Switch & Starter Interrupt (1 of 2) 217
Daytime Running Lights w/Standard Headlight Switch & Starter Interrupt (2 of 2) 218
Foot Operated Mom Turn Signals w/Foot Maint Headlight Dimmer (Floor Mtd) 219
ALTERNATORS 221
Alternator Low Output Charge Indicator Relay/Light (Delco) Option C3677-02-000 222
MISCELLANEOUS 223
Harness – Wiring Towing Interconnect 224
Harness – Wiring Battery Power (Direct) 225
Kneeling System (1 of 3) 226
Kneeling System (2 of 3) 227
Kneeling System (3 of 3) 228
Kneeling System (1 of 2) 229
Kneeling System (2 of 2) 230

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