Thomas HDX 2004 CLARK COUNTY ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

Thomas HDX 2004 CLARK COUNTY ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

FILE DETAILS:

Thomas HDX 2004 CLARK COUNTY ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

Language : English
Pages :234
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Thomas HDX 2004 CLARK COUNTY ELECTRICAL WIRING MANUAL – PDF DOWNLOAD

BODY SECTION Page #
General Recommendations – Maintenance and Repair 1
System Protection from Short Circuits 1
Testing for Voltage Drop 2
Testing for Short to Ground 2
Checking Current Draw 2
Troubleshooting Tools 2
Troubleshooting Tests 2
BODY PANELS 11
Printed Circuit Board Assembly 1 (1 of 4) 12
Printed Circuit Board Assembly 1 (2 of 4) 13
Printed Circuit Board Assembly 1 (3 of 4) 14
Printed Circuit Board Assembly 1 (4 of 4) 15
Printed Circuit Board Assembly 2 (1 of 4) 16
Printed Circuit Board Assembly 2 (2 of 4) 17
Printed Circuit Board Assembly 2 (3 of 4) 18
Printed Circuit Board Assembly 2 (4 of 4) 19
PC Board 1 Schematic 110
PC Board No 1, Label (52004778) 111
PC Board 2 Schematic 112
PC Board No 2, Label (52005555) 113
Battery Cable, PC Board 114
Harness, Jumper Between PC Board 1 & Board 2 (1 of 2) 115
Harness, Jumper Between PC Board 1 & Board 2 (2 of 2) 116
Harness, Power Outlet to PC Board 1 117
Harness, PC Board 2 to Switches (1 of 2) 118
Harness, PC Board 2 to Switches (2 of 2) 119
Connector Pin Location, Amp 250 Series 120
Jumper, Ignition Power 121
MAIN BODY 21
Harness, Front-Rear, PC Board, 11 Window (1 of 3) 22
Harness, Front-Rear, PC Board, 11 Window (2 of 3) 23
Harness, Front-Rear, PC Board, 11 Window (3 of 3) 24
Harness, Front-Rear, PC Board, 12 Window (1 of 3) 25
Harness, Front-Rear, PC Board, 12 Window (2 of 3) 26
Harness, Front-Rear, PC Board, 12 Window (3 of 3) 27
Harness, Front-Rear, PC Board, 14 Window (1 of 3) 28
Harness, Front-Rear, PC Board, 14 Window (2 of 3) 29
Harness, Front-Rear, PC Board, 14 Window (3 of 3) 210
LIGHTS 31
Harness, Panel Light Dimmer 32
Dimmer Switch, Panel Lights (Option: B3260-01-000) 33
BODY SECTION Page #
LIGHTS
Jumper, Panel Lights 34
Harness, Dome Light Jumper, PC Board 35
Harness, Interior Lights on Battery, PC Board 1 to Switches (1 of 3) 36
Harness, Interior Lights on Battery, PC Board 1 to Switches (2 of 3) 37
Harness, Interior Lights on Battery, PC Board 1 to Switches (3 of 3) 38
Switch Harness, Light, Interior (1 of 2) 39
Switch Harness, Light, Interior (2 of 2) 310
Standard Interior (Dome) Lights (1 of 2) 311
Standard Interior (Dome) Lights (2 of 2) 312
Deluxe Drivers Dome Light (Option: B3230-XX-000) (1 of 2) 313
Deluxe Drivers Dome Light (Option: B3230-XX-000) (2 of 2) 314
Jumper, Interior Lights Connector #30, Board #1 315
Buzzer Light, Emergency Opening (Option: B31X0-XX-000) 316
Jumper Harness, Steplight 317
Step Light Switch (Marker Lights On) (Option: B3290-00-000) (1 of 2) 318
Step Light Switch (Marker Lights On) (Option: B3290-00-000) (2 of 2) 319
Harness, Engine Door Rear Lights, for Right Side Rear Engine 320
Harness, Engine Door Rear Lights, for Left Side Rear Engine 321
Harness, Engine Compartment Light 322
Harness, Rear Engine Models (1 of 2) 323
Harness, Rear Engine Models (2 of 2) 324
Compartment Lights (Option: B3070-XX-000) (1 of 2) 325
Compartment Lights (Option: B3070-XX-000) (2 of 2) 326
Standard Exterior Lighting (1 of 2) 327
Standard Exterior Lighting (2 of 2) 328
Harness, Marker Light, LED 329
Standard Marker Lights (1 of 2) 330
Standard Marker Lights (2 of 2) 331
Jumper, Marker Light 332
Harness, Multi-Purpose (Strobe, Etc) from PC Board to Switch 333
Harness, Skirt Light Jumper w/Delphi Connectors 334
EIGHT LIGHTWARNING 41
Harness, Flasher w/Connector for PC Boards (1 of 3) 42
Harness, Flasher w/Connector for PC Boards (2 of 3) 43
Harness, Flasher w/Connector for PC Boards (3 of 3) 44
Harness, Warning Light Sw & Indicator from PC Board 2 to Sw (Option: B3580-04-000) (1 of 2) 45
Harness, Warning Light Sw & Indicator from PC Board 2 to Sw (Option: B3580-04-000) (2 of 2) 46
Eight Light Warning System (Option: B3582-04-000) (1 of 3) 47
Eight Light Warning System (Option: B3582-04-000) (2 of 3) 48
Eight Light Warning System (Option: B3582-04-000) (3 of 3) 49
BODY SECTION Page #
EIGHT LIGHTWARNING (continued)
Harness, Warning Light Sw & Indicator from PC Board 2 to Sw (Option: B3582-21-000) (1 of 2) 410
Harness, Warning Light Sw & Indicator from PC Board 2 to Sw (Option: B3582-21-000) (2 of 2) 411
Eight Light Warning System (Option: B3582-21-000) (1 of 2) 412
Eight Light Warning System (Option: B3582-21-000) (2 of 2) 413
Jumper Harness, Warning Pilot Light, LED 414
Jumper, Warning Light (Amber) 415
Jumper, Warning Light (Red) 416
STOP SIGNS & CROSSING GATES 51
Harness, Stop-Arm Power 52
Harness, Crossing Arm Deactivation Switch to PC Board 2 53
Xing Arm Deactivation Switch (1 of 2) 54
Xing Arm Deactivation Switch (2 of 2) 55
Harness, Walk Gate Adapter 56
Electric Stop Sign, Speciality 5000 Series 57
HEATERS 61
Harness, Heater Controller Interface (1 of 2) 62
Harness, Heater Controller Interface (2 of 2) 63
Front Heater (1 of 2) 64
Front Heater (2 of 2) 65
Harness, Pump/Passenger Heater from PC Board 1 to Switch (1 of 2) 66
Harness, Pump/Passenger Heater from PC Board 1 to Switch (2 of 2) 67
Passenger Heater – Rear Underseat (Option: B4120-XX-XXX) (1 of 2) 68
Passenger Heater – Rear Underseat (Option: B4120-XX-XXX) (2 of 2) 69
Harness, Fan from PC Board 1 to Switches (1 of 2) 610
Harness, Fan from PC Board 1 to Switches (2 of 2) 611
Defroster Fans (Option: B2160-XX-000) (1 of 2) 612
Defroster Fans (Option: B2160-XX-000) (2 of 2) 613
Jumper, Heater Power (1 of 2) 614
Jumper, Heater Power (2 of 2) 615
AIR CONDITION 71
Harness, A/C Unit (Option: B81XX-XX-XXX) 72
Harness, A/C Relays for Noise Suppression 73
Air Conditioning DC-1052,1053 74
LIFT 81
Harness, Lift, PC Board (1 of 2) 82
Harness, Lift, PC Board (2 of 2) 83
Lift Wiring HDX to PC Board (Option: B3800-01-000) 84
Lift Wiring (Option: B70XX-XX-XXX) 85
Braun Lift 86
BODY SECTION Page #
LIFT
Harness, Brake Interlock Door (1 of 3) 87
Harness, Brake Interlock Door (2 of 3) 88
Harness, Brake Interlock Door (3 of 3) 89
Lift Wiring w/Brake Interlock Door (Option: B3828-01-000) 810
DOORS 91
Harness, Door from PC Board 1 to Switch (1 of 2) 92
Harness, Door from PC Board 1 to Switch (2 of 2) 93
Front Door (1 of 2) 94
Front Door (2 of 2) 95
Harness, Lift Door Alarm 96
Jumper Harness, Rear Door Switch (1 of 2) 97
Jumper Harness, Rear Door Switch (2 of 2) 98
Jumper, Door Switch Circuit 99
VANDALOCK 101
Harness, Rear Pushout Window, Vandalock 102
Vandalock Rear Pushout Window (Option: B518X-XX-XXX) (1 of 2) 103
Vandalock Rear Pushout Window (Option: B518X-XX-XXX) (2 of 2) 104
RADIO & SPEAKERS 111
Radio and Loud Speakers (Option: B2580-XX-000) (1 of 2) 112
Radio and Loud Speakers (Option: B2580-XX-000) (2 of 2) 113
Harness, Interface, CRC Radio to Speaker Systems, w/o PC Board (1 of 2) 114
Harness, Interface, CRC Radio to Speaker Systems, w/o PC Board (2 of 2) 115
Harness, Radio Interface to Speaker Harness (1 of 2) 116
Harness, Radio Interface to Speaker Harness (2 of 2) 117
Harness, Speaker, Six Speaker (9-12 Window Section), PC Board Compatible 118
Harness, Speaker, Eight Speaker (13-14 Window Section), PC Board Compatible 119
Harness, Exterior Speakers (1 of 2) 1110
Harness, Exterior Speakers (2 of 2) 1111
MISCELLANEOUS 121
Harness, Mirror, Remote Control Power 122
Back-Up Alarm Assembly, 112db, 12V Connectorized 123
Harness, Alarm w/Door Open & Ign On 124
Harness, Buzzer Side Door 125
Jumper, Noise Relay Power 126
Relay 12V, 50 Amp No Mounting Ear 127
Harness, Switch, Single Output, Multi-Purpose (1 of 2) 128
Harness, Switch, Single Output, Multi-Purpose (2 of 2) 129
CHASSIS SECTION Page #
CHASSIS PANEL 131
Diagram, Dash Switch & Lamp (1 of 2) 132
Diagram, Dash Switch & Lamp (2 of 2) 133
Elect Box Assembly, Rear, Modular (1 of 3) 134
Elect Box Assembly, Rear, Modular (2 of 3) 135
Elect Box Assembly, Rear, Modular (3 of 3) 136
Harness, Rear Box (1 of 4) 137
Harness, Rear Box (2 of 4) 138
Harness, Rear Box (3 of 4) 139
Harness, Rear Box (4 of 4) 1310
Harness, Dash, w/Wabco ABS (1 of 2) 1311
Harness, Dash, w/Wabco ABS (2 of 2) 1312
Diagram, Dash, w/Wabco ABS (1 of 2) 1313
Diagram, Dash, w/Wabco ABS (2 of 2) 1314
Vehicle Electrical Center 1315
Label, Component Location/Value Rear Elect Box, Cat C7 1316
Interconnection Diagram, Battery Cables 1317
Chart, Battery Cable Assembly Group 31S Type 3/0 Awg (1 of 2) 1318
Chart, Battery Cable Assembly Group 31S Type 3/0 Awg (2 of 2) 1319
ENGINE 141
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (1 of 14) 142
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (2 of 14) 143
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (3 of 14) 144
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (4 of 14) 145
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (5 of 14) 146
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (6 of 14) 147
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (7 of 14) 148
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (8 of 14) 149
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (9 of 14) 1410
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (10 of 14) 1411
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (11 of 14) 1412
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (12 of 14) 1413
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (13 of 14) 1414
CHASSIS SECTION Page #
ENGINE
Harness, Internal Cat C7, w/Wabco ABS, 3000 PTS/WTEC III Trans (14 of 14) 1415
Harness, External Chassis/Eng Cat C7 (1 of 10) 1416
Harness, External Chassis/Eng Cat C7 (2 of 10) 1417
Harness, External Chassis/Eng Cat C7 (3 of 10) 1418
Harness, External Chassis/Eng Cat C7 (4 of 10) 1419
Harness, External Chassis/Eng Cat C7 (5 of 10) 1420
Harness, External Chassis/Eng Cat C7 (6 of 10) 1421
Harness, External Chassis/Eng Cat C7 (7 of 10) 1422
Harness, External Chassis/Eng Cat C7 (8 of 10) 1423
Harness, External Chassis/Eng Cat C7 (9 of 10) 1424
Harness, External Chassis/Eng Cat C7 (10 of 10) 1425
TRANSMISSION 151
Chart, Harness, Trans Wiring TCU/T Conn 3000 PTS/WTEC III Non Retarder 152
Diagram, Transmission Wiring TCU/T Conn, WTEC III Non Retarder 153
VEC Assembly 3000 PTS/WTEC III Trans 154
Transmission Vehicle Interface Module Retarder/Non Retarder 155
BRAKES 161
Harness, External Bendix ABS, 3000/WTEC III Transmission (1 of 7) 162
Harness, External Bendix ABS, 3000/WTEC III Transmission (2 of 7) 163
Harness, External Bendix ABS, 3000/WTEC III Transmission (3 of 7) 164
Harness, External Bendix ABS, 3000/WTEC III Transmission (4 of 7) 165
Harness, External Bendix ABS, 3000/WTEC III Transmission (5 of 7) 166
Harness, External Bendix ABS, 3000/WTEC III Transmission (6 of 7) 167
Harness, External Bendix ABS, 3000/WTEC III Transmission (7 of 7) 168
LIGHTS 171
Lights, Wipers, Signals, Horn, Common Systems, Rear Elect Box (1 of 4) 172
Lights, Wipers, Signals, Horn, Common Systems, Rear Elect Box (2 of 4) 173
Lights, Wipers, Signals, Horn, Common Systems, Rear Elect Box (3 of 4) 174
Lights, Wipers, Signals, Horn, Common Systems, Rear Elect Box (4 of 4) 175
Harness, Headlight/Marker Alarm 176
Diagram, Headlight/Marker Alarm 177

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