Treleflex PROHEAT X45 INSTALLATION AND SERVICE MANUAL – PDF DOWNLOAD

Treleflex PROHEAT X45 INSTALLATION AND SERVICE MANUAL – PDF DOWNLOAD

FILE DETAILS:

Treleflex PROHEAT X45 INSTALLATION AND SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages :144
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Treleflex PROHEAT X45 INSTALLATION AND SERVICE MANUAL – PDF DOWNLOAD

A SAFETY A-1
B INTRODUCTION B-1
C MODEL DESCRIPTIONS C-1
10 TECHNICAL SPECIFICATIONS 1-1
11 PHYSICAL – X45 1-2
12 ELECTRICAL – X45 1-4
13 TORQUE SPECIFICATIONS 1-6
20 OPERATING YOUR PROHEAT HEATER 2-1
30 INSTALLATION 3-1
31 LOCATING THE HEATER 3-2
32 MOUNTING THE HEATER 3-4
321 Option A – Heater With Enclosure 3-4
321 Opt ion B – Heater Without Enclosure 3-5
33 EXHAUST PIPE CONNECTION 3-6
34 PLUMBING THE SYSTEM 3-7
341 General Considerations 3-7
342 Option A – Engine Heat or Supplemental Heat 3-8
343 Option B – Engine & Sleeper Heat 3-9
35 WIRING & ELECTRICAL CONNECTIONS 3-10
351 General Considerations 3-10
352 Power Connection to Batteries 3-11
353 Timer Connections (Optional) 3-12
354 On/Off Switch 3-13
355 Sleeper Fan Model Heater Wiring Details 3-14
356 Option A – OEM Heater & PROHEAT Thermostat 3-14
357 Option B – OEM Heater & Thermostat 3-15
358 Option C – Auxiliary Sleeper Heater 3-16
359 Option D – Auxiliary Sleeper Heater Current Limited 3-17
3510 Auxiliary Input Model Heater wiring Details 3-18
3511 Option A – Preheat Mode Supplemental Mode Operation 3-19
3512 Option B – Preheat and Supplemental Mode 3-20
3513 Option C – Standard Mode & Supplemental Mode 3-20
36 FUEL SYSTEM 3-22
361 General Considerations 3-22
362 Option A – 1/4″ or½” NPT Port 3-23
363 Option B – Existing Blank Fuel Sender Cover Plate 3-24
364 Option C – Hole Drilled into Fuel Tank 3-24
365 Instal lation 3-25
37 FIRST TIME STARTUP 3-26
40 PRINCIPLES OF OPERATION
4-1 GENERAL DESCRIPTION 4-1
4-2 MODES OF OPERATION 4-5
421 Standard Mode – Sleeper Fan and Aux Input Models 4-5
422 Preheat Mode – Aux Input Models Only 4-6
423 Supplemental Mode – Aux Input Models Only 4-7
50 TROUBLESHOOTING & REPAIR
501 Troubleshooting a Problem 5-1
502 Example Proheat Behavior Error – Code 01 5-1
5-1 OPERATION, FUNCTION & COMPONENT DIAGNOSTICS 5-3
511 Operation Indicators 5-4
Power Up 5-4
On 5-4
Purge 5-4
512 Function Diagnostics 5-5
Start 5-5
Flame Out 5-13
Coolant Flow 5-14
Overheat 5-15
Voltage 5-16
513 Component Diagnostics 5-17
Flame Sensor 5-17
Temperature Sensor 5-19
Fuel Pump 5-21
Compressor 5-21
Ignition Coil 5-23
Coolant Pump 5-25
Blower 5-28
Sleeper Fan 5-30
Hour Meter (Auxiliary Output) 5-31
5-2 COMPONENT MECHANICAL OR ELECTRICAL PROBLEMS 5-32
521 Fuel Nozzle 5-32
522 Fuel Regulator 5-32
523 Air Compressor 5-32
524 Fuel Pump 5-32
525 Ignition Electrode 5-32
526 Coolant Pump 5-32
52 7 Blower 5-32 ,
528 Fuse 5-33
5-3 OPERATIONAL PROBLEMS 5-35
531 Smoking exhaust 5-35
532 Low heat output 5-35
533 Engine temperature gauge reads low 5-35
534 Backfiring 5-35
60 MAINTENANCE
6-1 WEEKLY MAINTENANCE 6-1
6-2 ANNUAL MAINTENANCE 6-1
621 Clean Heater Enclosure and Air Intake 6-2
622 Check Exhaust System 6-3
623 Check Heat Exchanger 6-3
624 Check Cooling System 6-4
625 Check Batteries 6-4
626 Check Fuel System 6-4
62 7 Check Fuel Filter 6-5
628 Clean Nozzle 6-5
629 Replace Compressor Air Filter 6-5
6210 Check Electrical System 6-6
6211 Check Modes of Operation – Switch, Timeror OEM Signals 6-7
7 0 APPENDICES
Service Bulletin #951528 7-3
Service Bulletin #967329 7-5
Service Bulletin SB0003 7-7
Product Update Bulletin 7-9
80 WARRANTY
ii PROHEAT INSTALLATION & SERVICE

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