Volvo Penta 4-16 Liter(non-EDC) Operators Manual_209366398 – PDF DOWNLOAD

Volvo Penta 4-16 Liter(non-EDC) Operators Manual_209366398 – PDF DOWNLOAD

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Volvo Penta 4-16 Liter(non-EDC) Operators Manual_209366398 – PDF DOWNLOAD

Language : English
Pages : 68
Downloadable : Yes
File Type : PDF
Size: 6.9 MB

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Volvo Penta 4-16 Liter(non-EDC) Operators Manual_209366398 – PDF DOWNLOAD

Safety precautions for operation and maintenance (cont.)
Lifting the engine:

When lifting the engine, use the lifting eyes installed on the engine. Always check that lifting equipment is in good condition and is strong enough for the lift (engine weight plus any extra equipment). For safety’s sake lift the engine using an adjustable lifting beam.

• All chains and cables should run parallel to each other and as perpendicular as possible in relation to the top of the engine. Bear in mind that extra equipment installed on the engine may alter its centre of gravity.
• Special lifting equipment may then be required in order to maintain the correct balance and make the engine safe to handle. Never carry out work on an engine suspended on a hoist.

Before starting the engine:

• Reinstall all guards removed during service operations before starting the engine. Check that no tools or other items have been left on the engine.
• Never start a turbocharger engine without installing the air filter. The rotating compressor in the turbocharger can cause serious personal injury. Foreign objects can also be sucked in and cause mechanical damage to the unit.

TABLE OF CONTENTS:

Volvo Penta 4-16 Liter(non-EDC) Operators Manual_209366398 – PDF DOWNLOAD

Safety Information ………………………………………..2–5
Safety Information ……………………………………….. 2
Introduction …………………………………………………6–7
Responsibility for the environment ………………….. 6
Running-in …………………………………………………… 6
Fuel and oil types ………………………………………… 6
Maintenance and replacement parts ………………… 6
Certified engines ………………………………………….. 7
Warranty and Guarantee information ……………….. 7
Presentation ……………………………………………. 8–11
5-litre engines ……………………………………………… 8
6 and 7-litre engines……………………………………… 9
10 and 12-litre engines ………………………………… 10
16-litre engines ………………………………………….. 11
Identification numbers …………………………………. 12
Engine designation ……………………………………… 12
Instrumentation …………………………………………… 13
Instrument box ………………………………………….. 13
Starting the engine…………………………………..14–17
Before starting the engine …………………………… 14
Starting method …………………………………………. 14
Starting the engine in extremely cold conditions16
Starting the engine using auxiliary batteries ….. 17
Operation ………………………………………………..18–19
Checking instruments ………………………………… 18
Alarms and fault indications ………………………… 18
Engine speed control …………………………………. 18
Disengageable clutch …………………………………. 19
Operation at low loads ……………………………….. 19
Stopping the engine …………………………………….. 20
Before stopping the engine …………………………. 20
Stopping …………………………………………………… 20
After stopping the engine ……………………………. 20
Emergency stop ………………………………………… 20
Maintenance schedule ……………………………..21–22
Maintenance schedule ……………………………….. 21
Maintenance ……………………………………………. 23–45
Engine, general ………………………………………….. 23
Lubrication system ……………………………………… 26
Lubrication oils …………………………………………… 26
Cooling system ………………………………………….. 29
Coolants …………………………………………………… 29
Fuel injection system ………………………………….. 35
Fuel specification ……………………………………….. 35
Bleeding the fuel system…………………………. 36–37
Electrical system ……………………………………….. 38
Wiring diagram …………………………………………… 40
Disengageable clutch ………………………………….. 46
Compressor ………………………………………………. 46
Shut down …………………………………………………… 47
Storage …………………………………………………….. 47
Bringing out of storage ………………………………… 47
Fault tracing ………………………………………………… 48
Fault-tracing schedule …………………………………. 48
Technical Data …………………………………………. 49–59
General …………………………………………………….. 49
Lubrication system ……………………………………… 51
Cooling system ………………………………………….. 55
Fuel injection system ………………………………….. 56
Electrical system ……………………………………….. 57
Disengageable clutches ………………………………. 57