Volvo Penta D16 Service And Maintenance Manual_412213376 – PDF DOWNLOAD

Volvo Penta D16 Service And Maintenance Manual_412213376 – PDF DOWNLOAD

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Volvo Penta D16 Service And Maintenance Manual_412213376 – PDF DOWNLOAD

Safety Information
This chapter describes how safety precautions are
presented in the manual and on the product. Read the
chapter through very carefully before you start the
engine or do any maintenance or service. It has to do
with your safety; an incorrect operation can lead to
personal injury and damage to products or property.
It also gives you an introduction to the basic safety
rules for using and looking after the engine.
If anything remains unclear or if you are unsure of
something, contact your Volvo Penta dealer for
assistance.
IMPORTANT:
Always follow local safety instructions and
regulations

General Information
This service and maintenance manual contains
descriptions and instructions for the service of the
above-mentioned Volvo Penta products in their
standard models. The design and servicing items may
vary between different products. Applicable service
intervals and service procedures are described in the
maintenance schedule for the product.
The product designation, serial number and
specification are indicated on the engine decals or
type plate. This information must always be provided
in all correspondence concerning the product.
The manual has been produced primarily for use in
Volvo Penta workshops. It is assumed that persons
using the manual have fundamental knowledge of the
product and are capable of carrying out mechanical
and electrical work to industry standards.
Volvo Penta continually develops its products. We
therefore reserve the right to make changes.
All of the information in the manual is based on
product data available when the manual was
published.
NOTICE! The owner is responsible for ensuring that
scheduled maintenance is carried out. Warranty
claims to Volvo Penta may be declined if neglected
maintenance results in faults in the specified product.
Refer to the warranty terms supplied with the engine.
Specific terms for the U.S. market
This engine is certified as being in compliance with
federal and Californian exhaust restriction
regulations. Parts related to exhaust restrictions are
covered by the warranty commitment for exhaust
restricting systems. Terms and the parts covered are
specified under “What is covered by the warranty
undertaking for emissions” in “Emission Control
System Warranty Statement”. Repairs and service
covered by the warranty are carried out by an
authorized Volvo Penta distributor or dealer at no
charge for diagnostics, labor or parts using genuine
Volvo Penta parts in all areas of the exhaust
restriction system covered by the warranty and found
to be defective.
The use of the service and repair workshop other than
a Volvo Penta authorized distributor or dealer or the
use of exhaust-related components from other
manufacturers than Volvo Penta do not affect the
scope of the warranty undertaking for emissionrestricting
systems. If emission-related components/
items are included in scheduled service, such parts
are marked with a diamond (♦) in the maintenance
schedule and service must be carried out at the
specified intervals in order to meet the requirements
of the warranty undertaking for emission-restricting
systems. The full warranty terms can be found in
“Emission Control System Warranty Statement”.
TABLE OF CONTENTS:

Volvo Penta D16 Service And Maintenance Manual_412213376 – PDF DOWNLOAD

Safety Information ………………………………………………………………………….. 3
Spare parts – safety ……………………………………………………………………….. 5
Lifting the engine – never do so alone ……………………………………………. 10
Proper lifting equipment ……………………………………………………………….. 10
General Information ………………………………………………………………………. 11
Service Protocol ………………………………………………………………………….. 12
Preventive repair …………………………………………………………………………. 13
Genuine Volvo Penta Parts …………………………………………………………… 20
Illustrations …………………………………………………………………………………. 22
Chemical products ………………………………………………………………………… 23
Chemical products ………………………………………………………………………. 23
Specifications ……………………………………………………………………………….. 24
Engine Decals …………………………………………………………………………….. 24
Transmission Decals ……………………………………………………………………. 25
General Tightening Torques …………………………………………………………. 26
Specifications ……………………………………………………………………………… 27
Engine ………………………………………………………………………………………….. 29
Component location …………………………………………………………………….. 29
Maintenance Schedule …………………………………………………………………. 33
General inspection ………………………………………………………………………. 34
General advice for electronic protection ………………………………………….. 36
Air Filter ……………………………………………………………………………………… 37
Crankcase Ventilation, Filter Change ……………………………………………… 38
Valves, Adjustment ……………………………………………………………………… 39
Lubrication System ……………………………………………………………………….. 41
When you work with Chemicals, Fuel and Lubrication Oil, Change …….. 41
Engine Oil, Level Check ……………………………………………………………….. 41
Engine oil, change ……………………………………………………………………….. 43
Oil filter, Change …………………………………………………………………………. 44
Fuel System ………………………………………………………………………………….. 47
General ……………………………………………………………………………………… 47
Fuel filter, Change ……………………………………………………………………….. 48
Fuel pre-filter ………………………………………………………………………………. 50
Fuel system, bleeding ………………………………………………………………….. 52
Exhaust System ……………………………………………………………………………. 53
Turbocharger, Inspection ……………………………………………………………… 54
Charge Air Pipe, Leakage Check …………………………………………………… 55
Cooling System …………………………………………………………………………….. 56
Coolant Level, Checking and Topping Up ……………………………………….. 56
Drive belt, change ……………………………………………………………………….. 61
Seawater Pump, Impeller, Change ………………………………………………… 63
Seawater Filter, Check and Cleaning ……………………………………………… 65
Anodes, Check and Change …………………………………………………………. 67
Intake Manifold, Checking the Drain Hole ……………………………………….. 67
Transmission ………………………………………………………………………………… 68
Reverse Gear ……………………………………………………………………………… 68
Reverse gear, oil and filter change ……………………………………………… 68
Electrical Rudder Actuator …………………………………………………………. 70
Long-Term Storage ……………………………………………………………………….. 71
Storage instruction for long-term storage of new engine …………………… 71
47709719 03-2019 © AB VOLVO PENTA 1
Cleaning engine and transmission …………………………………………………. 74
Cold Weather Precautions ……………………………………………………………. 76
Checklist …………………………………………………………………………………….. 77
Battery, Maintenance …………………………………………………………………… 78
Index …………………………………………………………………………………………….. 81
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