Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual 459793495 – PDF DOWNLOAD

Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual 459793495 – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual 459793495 – PDF DOWNLOAD

Language : English
Pages : 306
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual 459793495 – PDF DOWNLOAD

47704210_US.pdf.........................................................  0
	Safety Information..................................................  5
	General Information.................................................  8
		Metric Conversion Chart......................................... 10
	Installation Tools and Documentation................................ 11
		Chemicals....................................................... 11
		Publications.................................................... 12
		Special Tools................................................... 13
			Chemical products........................................... 15
	System Information.................................................. 16
		EVC............................................................. 16
	Engine Characteristics.............................................. 17
		Engine Application Ratings...................................... 17
		Engine Performance.............................................. 18
	Arrangement and Planning............................................ 24
		Choice of Engine................................................ 24
			Propeller Rotation.......................................... 38
		Engine Placement................................................ 39
			Engine Inclination.......................................... 39
			Weight Distribution......................................... 40
		Engine Room..................................................... 41
			Accessibility for Maintenance............................... 41
			Engine Room Ventilation..................................... 44
			Dimensioning of air intake and ducts........................ 46
			Location of Ventilators and Air Intakes..................... 50
		Sound Absorption................................................ 51
		Electrochemical Corrosion....................................... 55
			General..................................................... 55
			Corrosion theory............................................ 55
			Corrosion protection........................................ 60
			Anodes to use............................................... 62
			Definitions................................................. 63
			Protection against electrochemical corrosion................ 64
			Protection against electrostatic discharge and lightning.... 65
			Bottom Painting............................................. 65
			Checking Protective Anodes.................................. 70
			Checking for leakage from the electrical system............. 71
			Checking electrochemical corrosion.......................... 73
	Installation........................................................ 75
		Aquamatic drive................................................. 75
			Transom Shield Installation................................. 75
			Engine Foundation........................................... 95
			Engine Installation......................................... 98
			Cooling System..............................................113
			Steering System.............................................114
			Sterndrive Installation.....................................152
		Inboard Applications............................................170
			Engine Foundation...........................................170
			Engine Installation.........................................175
			Cooling System..............................................183
			Keel cooling................................................194
		Cooling System..................................................217
			Water Quality...............................................217
			Coolant Level, Checking and Topping Up......................217
		Exhaust System..................................................219
			Wet Exhaust Line............................................221
			Dry Exhaust Line............................................232
		Fuel System.....................................................235
			General.....................................................235
			Fuel Tanks..................................................237
		Lubrication System..............................................247
			Draining the Engine.........................................247
			Viscosity...................................................248
		Electrical System...............................................249
			General.....................................................249
			Batteries...................................................250
			Alternator..................................................258
			Voltage Supply..............................................261
			Connection..................................................263
		Fire Extinguishing System.......................................283
		Power Take-off..................................................285
	Launching and Sea Trial.............................................291
		Launching and Starting..........................................291
		Starting the Engine (Cold Start)................................296
		Sea Trial.......................................................302
	Index...............................................................303

DESCRIPTION:

Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual 459793495 – PDF DOWNLOAD

General Information:About this installation manual:

• This publication is intended as an installation guide for Volvo Penta marine diesel engines. The
  publication is not exhaustive and does not cover all conceivable installations, but should be
  considered as recommendations and guidance according to Volvo Penta standards. Detailed
  installation instructions accompany most accessory kits.
• The recommendations are the result of many years’ practical experience from all over the world. If
  it is necessary or desirable to depart from recommended routines, Volvo Penta is happy to offer
  assistance in finding a solution for the installation in question.
• It is the responsibility of the installer to ensure that installation is carried out in a
  satisfactory manner, that the installation is in good operable condition, that approved materials
  and accessories are used and that the installation fulfills all current instructions and
  regulations.
• This installation manual is intended for use by professionally qualified, skilled personnel. It is
  therefore assumed that those persons using the manual have fundamental knowledge of marine
  propulsion systems and are capable of carrying out the associated mechanical and electrical work.
• Volvo Penta continually improves its products and reserves the right to make changes. All the
  information in this manual is based on product specifications available at the time of publication.
• After this date all important product modifications that change installation methods will be
  communicated by service bulletin.

Removal of complete engine assembly:

• In the event of a requirement to remove the entire engine assembly from the vessel, it is the
  responsibility of the installer (boat builder) to arrange reasonable means for removal and
  re-installation.
• ‘Reasonable means’ means that the engine assembly can be lifted in and out within a moderate amount
  of time using normal resources and methods available to the industry. In this way costs and
  operational down-time are kept to a minimum. With due regard to the great demand placed on
  boatyards etc. during high season, the boat builder’s instructions must be followed.
  It is Volvo Penta policy to avoid unreasonable installations that increase extra costs for boat
  owners during the lifetime of the boat.

Plan the installation carefully:

• Great care must be taken when installing engines and their components if they are to function
  perfectly.
• Make sure that the correct specifications, drawings and other data are available before work is
  begun. This facilitates correct planning and installation right from the start.
  Plan the engine compartment so that it will be easy to perform routine service that involves
  replacing components. Compare the engine workshop manual to the original drawings where dimensions
  are specified.
• When installing engines, it is extremely important that no dirt or foreign objects enter the fuel,
  cooling, inlet or turbo systems, as this may cause faults or the engine to seize. Because of this,
  systems must be sealed. Clean pipes and hoses before they are connected to the engine. Remove the
  protective caps from the engine when an external system is
  connected.

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