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Volvo Penta LK Models Engine Components Workshop Manual (432112593) – PDF DOWNLOAD
Introduction
This service manual covers Volvo Penta Sterndrive models. It is divided into
sections concerning various systems and assemblies. Refer to the Contents
to locate the section covering the system or assembly requiring service.
Each section title page has an additional listing that will describe the
section’s contents in more detail. Be sure to read the Safety Section at the
end of this manual, and pay special attention to all safety warnings as they
appear throughout the text. Since models are subject to change at any time,
some photos may not depict actual product.
Good Service Practice
Service required for Volvo Penta Sterndrives is generally one of three ki rids:
• Normal care and maintenance – which includes putting a new stern drive into operation, storing
engines, lubrication, and care under special operating condiUons such as salt water, and cold
weathe
• Operating malfunctions – due to improper Engine or drive mounting, propeller cond巾on o, size,
boat condition, or the malfunction of some part of the engine. This includes engine servicing
procedures to keep the engine in prime operat;ng condition
• Complete disassembly and overhaul – such as ma1or service or rebuilding a unit
It is important to determineb efore disassembJjyu st whatt he trouble is and
howt o correct it quickly, with minimumex penseto the owner.
Whenre pairing an assembly,t he most reliable way to ensure a goodj ob is
to do a completeo verhaulo n that assemblyr, ather than just to replace the
bad part. Wear not readily apparent on other parts could cause malfunction
soon after the repair job. Repair kits and seal kits contain all the parts
needed to ensure a complete repair, to eliminate guesswork, and to save
time.
Repair time can also be minimized by the use of special tools. Volvo Penta
specia~ tools are designed to perform service procedures unique to the
product that cannotb e completedu sing tools from other sources. Theya lso
speed repair work to help achieve service flat rate times. In some cases, the
use of substitute tools can damagteh e part.
~Do not operate engine out of water even momentarily. If
operated in test tank, use proper test wheel. Failure to do so can damage
supply pump, overheat engine, or allow excessive engine RPM.
TABLE OF CONTENTS:
Volvo Penta LK Models Engine Components Workshop Manual (432112593) – PDF DOWNLOAD
General information ……………………………..
General Engine Mechanical – V6 and V8 Models ………..
3 OGS Engine ……………………………………
4.3GL, GS and Gi Engines …………………………
5.7GL, GS and Gi Engines …………………………
5.7GSi Engines …………………………………
7.4GL, Gi, GSi and 8.2 GSi Engines …………………
Steering Systems ……………………………….
Throttle and Shift Control Systems ………………….
Cooling Systems ………………………………..
Engine Removal and installation ……………………
Safety …………………………………………
IMAGES PREVIEW OF THE MANUAL: