Volvo Penta MD11C, D, MD17C, D Workshop Manual_6591755 – PDF DOWNLOAD

Volvo Penta MD11C, D, MD17C, D Workshop Manual_6591755 – PDF DOWNLOAD

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Volvo Penta MD11C, D, MD17C, D Workshop Manual_6591755 – PDF DOWNLOAD

Language : English
Pages : 48
Downloadable : Yes
File Type : PDF
Size: 3.09 MB

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DESCRIPTION:

Volvo Penta MD11C, D, MD17C, D Workshop Manual_6591755 – PDF DOWNLOAD

General information:
About the workshop manual:

This workshop manual contains technical specification, descriptions and instructions for repairing the standard versions of the following engines MD11C, D, MD17C, D. The workshop manual displays the operations carried out on any of the engines above. As a result the illustrations and pictures in the manual that show certain parts on the engines, do not in some cases apply to all the engines listed above.

• However the repair and service operations described are the same in all essential details. Where they are not the same this is stated in the manual and where the difference is considerable the operations are described separately. Engine designations and numbers are given on the number plate (See page 9). The engine designation and number should be given in all correspondence about the engine.
• This Workshop Manual has been developed primarily for Volvo Penta service workshops and qualified personnel. Persons using this book are assumed to have a grounding in marine drive systems and be able to carry out related mechanical and electrical work. Volvo Penta is continuously developing their products.
• We therefore reserve the right to make changes. All the information contained in this book is based on product data available at the time of going to print. Any essential changes or modifications introduced into production or updated or revised service methods introduced after the date of publication will be provided in the form of Service Bulletins.

Replacement parts:

• Replacement parts for electrical and fuel systems are subject to statutory requirements (US Coast Guard Safety Regulations for example).
• Volvo Penta Genuine parts meet these requirements. Any type of damage which results from the use of non-original Volvo Penta replacement parts for the product will not be covered under any warranty provided by Volvo Penta.

TABLE OF CONTENTS:

Volvo Penta MD11C, D, MD17C, D Workshop Manual_6591755 – PDF DOWNLOAD

Safety precautions……………………………………………………………………………………………….2
General Information …………………………………………………………………………………………….5
Repair instructions ………………………………………………………………………………………………6
Component guide ………………………………………………………………………………………………..8
DISMANTLING
Cylinder head ………………………………………………………………………………………………………10
Cylinder liner ……………………………………………………………………………………………………….11
Pistons, con-rods ………………………………………………………………………………………………..11
Timing gear …………………………………………………………………………………………………………12
Flywheel ……………………………………………………………………………………………………………..13
Crankshaft ………………………………………………………………………………………………………….14
Camshaft ……………………………………………………………………………………………………………14
OVERHAULING
Dismantling cylinder head …………………………………………………………………………………….15
Cleaning, inspection …………………………………………………………………………………………….15
Valve guides ……………………………………………………………………………………………………….15
Valve seats …………………………………………………………………………………………………………16
Valves ………………………………………………………………………………………………………………..16
Valve springs ………………………………………………………………………………………………………16
Rocker mechanism ……………………………………………………………………………………………..16
Valve tappets ……………………………………………………………………………………………………..16
Injector sleeve …………………………………………………………………………………………………….17
Injector ……………………………………………………………………………………………………………….17
Assembling cylinder head …………………………………………………………………………………….18
Cleaning, checking crankcase ………………………………………………………………………………18
Replacing main bearings ………………………………………………………………………………………18
Centrifugal governor …………………………………………………………………………………………….19
Pistons, liners ……………………………………………………………………………………………………..19
Connecting rods………………………………………………………………………………………………….. 20
Crankshaft ………………………………………………………………………………………………………….20
Camshaft ……………………………………………………………………………………………………………20
Oil pump …………………………………………………………………………………………………………….20
Feed pump ………………………………………………………………………………………………………….21
Thermostat …………………………………………………………………………………………………………21
Sea water pump…………………………………………………………………………………………………..21
Hand start …………………………………………………………………………………………………………..23
ASSEMBLING
Crankshaft ………………………………………………………………………………………………………….24
Flywheel ……………………………………………………………………………………………………………..25
Timing gear …………………………………………………………………………………………………………25
Cylinders, cylinder liners ………………………………………………………………………………………27
Pistons and liners ……………………………………………………………………………………………….. 28
Cylinder head ………………………………………………………………………………………………………29
Adjusting valve clearance …………………………………………………………………………………….30
Injection pump …………………………………………………………………………………………………….31
Checking control rod travel …………………………………………………………………………………..32
Venting the fuel system ……………………………………………………………………………………….33
Checking injections angle …………………………………………………………………………………….34
Adjusting engine speed ………………………………………………………………………………………..34
Electrical system ……………………………………………………………………………………………….35
Wiring diagram ………………………………………………………………………………………………….35
Fault finding chart ……………………………………………………………………………………………..36
Special tools ……………………………………………………………………………………………………..37
Technical data ……………………………………………………………………………………………………39
Cooling system, diagrammatic sketch ……………………………………………………………….43