Volvo Penta TA1240GE, TAD1241GEVE, TAD1242GEVE, TWD1240VE Group 21 Woskshop Manual_350025930 – PDF

Volvo Penta TA1240GE, TAD1241GE VE, TAD1242GE VE, TWD1240VE Group 21 Woskshop Manual_350025930 – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta TA1240GE, TAD1241GE VE, TAD1242GE VE, TWD1240VE Group 21 Woskshop Manual_350025930 – PDF DOWNLOAD

Language : English
Pages : 114
Downloadable : Yes
File Type : PDF
Size: 2.79 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Volvo Penta TA1240GE, TAD1241GE VE, TAD1242GE VE, TWD1240VE Group 21 Woskshop Manual_350025930 – PDF DOWNLOAD

General information:
About the Service Manual:

This Service Manual contains descriptions and repair instructions for the standard versions of the TAD1240GE, TAD1241GE/VE, TAD1242GE/VE and TWD1240VE engines. The Service Manual may show work operations performed on any of the engines listed above. Consequently, the illustrations and photographs showing certain details may not be completely accurate in a number of cases.

• The repair methods, however, are in all essentials the same. The engine designation and number are given on the type plate (see “Technical data TAD1240GE, TAD1241GE/VE, TAD1242GE/VE and TWD1240VE”). The engine designation and number should always be quoted in all correspondence concerning any of the engines.
• The Service Manual is primarily produced for Volvo Penta’s service workshops and their qualified personnel. It is therefore assumed that persons using the manual have the necessary basic knowledge and can perform work of a mechanical/electrical nature that occurs in their profession.
• Volvo Penta is continuously developing its products and we therefore reserve the right to introduce changes and modifications. All the information in this manual is based on product data available up to the time of printing. Any vitally important changes to the product or service methods that are introduced after that date are announced in the form of Service Bulletins.

Spare parts:

• Spare parts for the electrical and fuel systems are subject to different national safety requirements. Volvo Penta Original Spare Parts meet these requirements.
• All types of damage occurring as a result of using non-original Volvo Penta spare parts for the product in question will not be covered under the terms of the warranty as undertaken by Volvo Penta.

TABLE OF CONTENTS:

Volvo Penta TA1240GE, TAD1241GE VE, TAD1242GE VE, TWD1240VE Group 21 Woskshop Manual_350025930 – PDF DOWNLOAD

Safety information ………………………………………… 2
General information ……………………………………… 5
Repair instructions……………………………………….. 6
Special tools ……………………………………………….. 9
Design and Operation
Engine ………………………………………………………. 13
Cylinder head ……………………………………………… 14
Cylinder block/cylinder liners …………………………. 15
Pistons ……………………………………………………… 15
Crankshaft …………………………………………………. 16
Camshaft …………………………………………………… 16
Timing drive ……………………………………………….. 17
Instructions for running the starter motor …………. 18
Repair instructions
When work involves chemicals, fuel
and lubricating oil ………………………………………… 19
Before/after lifting the engine ………………………… 19
Engine jig, attaching ……………………………………. 20
Compression test ………………………………………… 20
Cylinder head, removing ……………………………….. 21
Cylinder head, fitting/removing
jig 885316 ………………………………………………….. 35
Cylinder head, fitting ……………………………………. 37
Cylinder head, leakage check ……………………….. 49
Cylinder head, valves removing/fitting …………….. 53
Valve guides, inspecting ………………………………. 55
Valve guides, changing ……………………………….. 56
Valve seat, changing …………………………………… 57
Valve seat, grinding …………………………………….. 58
Valves, grinding ………………………………………….. 59
Rocker arm mechanism, changing ………………… 59
Valves and unit injectors, adjusting ………………… 60
Cylinder liners and pistons, removing …………….. 64
Cylinder liners and pistons, inspecting …………… 65
Cylinder liner seat, reconditioning ………………….. 66
Cylinder liners, fitting …………………………………… 67
Connecting rod small-end bush, checking
measurements……………………………………………. 69
Piston, changing …………………………………………. 70
Timing gears, changing ……………………………….. 72
Bearing housing for camshaft, changing …………. 84
Camshaft, changing…………………………………….. 84
Camshaft, inspecting and reconditioning ………… 98
Crankshaft, inspecting and reconditioning ………. 98
Big-end bearings, changing all ………………………. 99
Main bearings, changing all ………………………….. 100
Flywheel, changing ……………………………………… 103
Flywheel bearings, changing ………………………… 105
Flywheel, marking ………………………………………. 106
Ring gear, changing …………………………………….. 107
Crankshaft seal, rear, changing …………………….. 108
Index …………………………………………………………… 109