Volvo Penta TAMD61A TAMD62A TAMD63L-A TAMD72P-A TAMD72WJ-A Engine Workshop Manual – PDF DOWNLOAD

Volvo Penta TAMD61A TAMD62A TAMD63L-A TAMD63P-A TAMD71A TAMD71B TAMD72A TAMD72P-A TAMD72WJ-A Engine Components Workshop Manual_19687085 – PDF DOWNLOAD

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Volvo Penta TAMD61A TAMD62A TAMD63L-A TAMD63P-A TAMD71A TAMD71B TAMD72A TAMD72P-A TAMD72WJ-A Engine Components Workshop Manual_19687085 – PDF DOWNLOAD

Language : English
Pages : 88
Downloadable : Yes
File Type : PDF
Size: 3.41 MB

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Volvo Penta TAMD61A TAMD62A TAMD63L-A TAMD63P-A TAMD71A TAMD71B TAMD72A TAMD72P-A TAMD72WJ-A Engine Components Workshop Manual_19687085 – PDF DOWNLOAD

General information:
About the service manual:

This workshop manual contains technical data, descriptions and repair instructions for the standard versions of engine units TAMD61A, TAMD62A, TAMD63L-A, TAMD63P-A, TAMD71A, TAMD71B, TAMD72A, TAMD72P-A, TAMD72WJ-A. The workshop manual can show the tasks carried out on any of the engines noted above.

• This means that the illustrations and photographs may not coincide in some cases with other engines. The repair methods are essentially similar, however. If this is not the case, it will be noted. Important differences are noted separately. Engine designations and engine serial numbers are noted on the type approval sign (please refer to page 15). In all correspondence about an engine, the engine designation and serial number must always be given.
• The workshop manual has primarily been prepared for Volvo Penta’s service workshops and their qualified personnel. It is therefore assumed that people who make use of the book have basic knowledge of marine propulsion systems and can carry out tasks of a mechanical/electrical nature which are associated with the trade.
• Volvo Penta continually improves its products, which means that we reserve the right to make changes. All information contained in this manual is based on product data which were available at the time the manual was sent to press. Any major changes made to the product or service methods after this time are notified in the form of service bulletins.

Spare parts:

• Spare parts for electrical systems and fuel systems are subject to various national safety requirements, e.g. US Coast Guard Safety Regulations. Volvo Penta spare parts meet these requirements.
• No compensation in respect of Volvo Penta guarantees will be given for any kind of damage or injury caused by the use of non-original Volvo Penta spare parts on the product in question.

TABLE OF CONTENTS:

Volvo Penta TAMD61A TAMD62A TAMD63L-A TAMD63P-A TAMD71A TAMD71B TAMD72A TAMD72P-A TAMD72WJ-A Engine Components Workshop Manual_19687085 – PDF DOWNLOAD

General instructions …………………………………….. 2
Special tools ……………………………………………….. 9
Other special equipment ………………………………. 12
Design and function
Engine, generally …………………………………………. 13
Design differences, engine versions ………………. 14
Identification signs ………………………………………. 15
Location of type approval plates ……………………. 15
Component description ………………………………… 24
Repair instructions
General ……………………………………………………… 30
Engine jig attachment ………………………………….. 31
Condition test, engine ………………………………….. 32
Compression test ………………………………………… 32
Cylinder head, renovation …………………………….. 32
Cylinder head, removal ………………………………… 32
Cylinder head, stripping/assembly ………………….. 34
Cylinder head, leakage test …………………………… 35
Cylinder head, inspection ……………………………… 37
Valve guides, inspection ………………………………. 38
Valve guides, replacement ……………………………. 38
Cylinder head, planing ………………………………….. 39
Cylinder head, milling the seal groove …………….. 39
Valve seat, replacement ………………………………. 42
Valve seat, grinding …………………………………….. 43
Valves, grinding ………………………………………….. 44
Rocker mechanism, renovation ……………………… 44
Checking the valve springs …………………………… 46
Cylinder head, assembly ………………………………. 46
Copper injector sleeve, replacement ………………. 48
Cleaning seat for copper sleeve …………………….. 49
Copper sleeve, assembly ……………………………… 50
Valves, adjustment ……………………………………… 52
Cylinder block, renovation ……………………………. 53
Piston and con rod, removal …………………………. 53
Piston and con rod, inspection ………………………. 54
Piston removal, gudgeon pin boss
replacement ……………………………………………….. 54
Piston, assembly ………………………………………… 55
Piston ring inspection and fit …………………………. 56
Piston ring assembly …………………………………… 56
Cylinder liner, inspection and measurement …….. 57
Cylinder liner, disassembly …………………………… 57
Cylinder liner, honing ……………………………………. 58
Cylinder liner position, renovation …………………… 59
Cylinder liner, assembly ……………………………….. 60
Piston assembly …………………………………………. 61
Timing gears, disassembly …………………………… 62
Timing gears, assembly ……………………………….. 65
Sealant application, timing gear lid …………………. 66
Seal ring, polygon hub, replacement ………………. 66
Polygon hub, assembly ………………………………… 67
Camshaft, wear check …………………………………. 67
Camshaft, disassembly ……………………………….. 68
Inspection of valve lifters and camshaft ………….. 69
Camshaft, measurement ………………………………. 70
Camshaft bearing, replacement ……………………… 70
Camshaft, assembly ……………………………………. 71
Crankcase, disassembly ………………………………. 71
Inspection, crankshaft and bearings ……………….. 72
Crankshaft, renovation …………………………………. 74
Cylinder block, inspection …………………………….. 75
Cylinder block, planing …………………………………. 75
Crankshaft, assembly ………………………………….. 76
Big end bearings, replacement ………………………. 77
Main bearings, replacement ………………………….. 78
Flywheel, replacement …………………………………. 80
Gear ring, replacement …………………………………. 81
Flywheel, indication ……………………………………… 82
Flywheel housing, indication …………………………. 82
Crankshaft seal, rear, replacement…………………. 83
Flange seal, flywheel housing,
replacement ……………………………………………….. 83