Volvo Penta TD1030ME VE TAD1232GE Group 20-26 Workshop Manual_197909158 – PDF DOWNLOAD

Volvo Penta TD1030ME VE TAD1232GE Group 20-26 Workshop Manual_197909158 – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta TD1030ME/VE, TAD1030G/GE/P/V/VE, TWD1030ME/VE, TWD1031VE, TAD1031GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE,TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE Group 20-26 Workshop Manual_197909158 – PDF DOWNLOAD

Language : English
Pages : 164
Downloadable : Yes
File Type : PDF
Size: 8.87 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Volvo Penta TD1030ME/VE, TAD1030G/GE/P/V/VE, TWD1030ME/VE, TWD1031VE, TAD1031GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE,TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE Group 20-26 Workshop Manual_197909158 – PDF DOWNLOAD

TD1030ME/VE, TAD1030G/GE/P/V/VE, TWD1030ME/VE,
TWD1031VE, TAD1031GE, TAD1032GE, TWD1210G/P/V,
TWD1211G/P/V, TWD1230ME/VE,TAD1230G/P/V,
TAD1231GE, TWD1231VE, TAD1232GE

TABLE OF CONTENTS:

Volvo Penta TD1030ME/VE, TAD1030G/GE/P/V/VE, TWD1030ME/VE, TWD1031VE, TAD1031GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE,TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE Group 20-26 Workshop Manual_197909158 - PDF DOWNLOAD

General instructions 3
Safety precautions 3
Introduction 3
Important 3
General information 6
About this Workshop Manual 6
Spare parts 6
Certificated engines 6
Repair instructions 7
Our joint responsibility 7
Tightening torques 7
Tightening torque w Protractor tightening 8
Lock nuts 8
Strength classes 8
Sealant 8
Safety rules for fluorocarbon rubber 9
Location of identification plates 10
Special tools 11
Other special equipment 15
Engine body 16
Design and function 16
Nitro-carburated timing gears 17
Service procedures 20
Cylinder head, removing 20
Cylinder head, dismantling 21
Cylinder head, leakage test 21
Cylinder head, inspection 23
Cylinder head, surface grinding 23
Cylinder head, milling of sealing
grooves, 12 ltr engines 24
Valve guides, inspection 26
Valve guides, replacement 27
Valve seats, replacement 28
Valve seats and valves, grinding 29
Valve springs, checking 30
Rocker mechanism, overhauling 30
Cylinder head, assembly 31
Cylinder head, fitting 31
Valves, adjustment 33
Cylinder liners and pistons, removing 33
Cylinder liner, inspection 34
Cylinder liners, honing 35
Cylinder liner seats, overhauling 36
Cylinder block, surface grinding 38
Pistons, checking 38
Piston rings, checking 38
Connecting rods, checking 38
Connecting rod bushings, replacement 39
Pistons, rings and connecting rods,
assembly 39
Cylinder liners and pistons, fitting 40
Front crankshaft seal, replacement 43
Timing gear cover, removing 43
Timing gear cover, fitting 44
Timing gears, removing 45
Timing gears, inspection 46
Timing gears, fitting 46
Timing gear casing, removing and fitting 47
Camshaft, checking of wear 48
Valve timing, checking 49
Camshaft, removing 49
Camshaft and tappets, inspection 50
Camshaft, measurement 51
Camshaft bearings, replacement 51
Camshaft, fitting 51
Crankshaft, removing 52
Crankshaft, inspection 53
Crankshaft, grinding 55
Crankshaft, fitting 55
Main bearings, replacement 56
Rear crankshaft seal, replacement 57
Flywheel bearing, changing 58
Flywheel ring gear, replacement 59
Flywheel, checking for warp 60
Flywheel casing, checking for warp 60
Flywheel casing, removing/fitting 61
Lubricating system 62
Design and function 62
General 62
Service procedures 64
Oil pressure, checking 64
Oil pump, removing 64
Oil pump, reconditioning 65
Oil pump, fitting 67
Oil pump, fitting 69
Oil cooler, changing 70
Oil cooler, leakage test 71
Fuel system 72
Design and function 72
General 72
Injection pump 72
Injection timing adjuster 73
Governors 74
Fuel delivery pipes 74
Feed pump 75
Hand primer pump 75
General instructions 3
Safety precautions 3
Introduction 3
Important 3
General information 6
About this Workshop Manual 6
Spare parts 6
Certificated engines 6
Repair instructions 7
Our joint responsibility 7
Tightening torques 7
Tightening torque w Protractor tightening 8
Lock nuts 8
Strength classes 8
Sealant 8
Safety rules for fluorocarbon rubber 9
Location of identification plates 10
Special tools 11
Other special equipment 15
Engine body 16
Design and function 16
Nitro-carburated timing gears 17
Service procedures 20
Cylinder head, removing 20
Cylinder head, dismantling 21
Cylinder head, leakage test 21
Cylinder head, inspection 23
Cylinder head, surface grinding 23
Cylinder head, milling of sealing
grooves, 12 ltr engines 24
Valve guides, inspection 26
Valve guides, replacement 27
Valve seats, replacement 28
Valve seats and valves, grinding 29
Valve springs, checking 30
Rocker mechanism, overhauling 30
Cylinder head, assembly 31
Cylinder head, fitting 31
Valves, adjustment 33
Cylinder liners and pistons, removing 33
Cylinder liner, inspection 34
Cylinder liners, honing 35
Cylinder liner seats, overhauling 36
Cylinder block, surface grinding 38
Pistons, checking 38
Piston rings, checking 38
Connecting rods, checking 38
Connecting rod bushings, replacement 39
2
Injectors 76
Smoke limiter 76
Fuel shut-off valve for stopping the
engine 77
Service procedures 80
Injection pump, removing 80
Injection pump, fitting and adjusting 80
Injection pump, setting on the engine 83
Pump coupling, checking and
replacement of laminates 86
Injection pump’s drive 86
Injection pump’s drive , replacement of
sealing ring 87
Revs, adjustment 89
Feed pressure, checking 91
Feed pump, replacement 92
Feed pump, reconditioning 92
Smoke limiter, replacement of diaphragm 93
Fuel shut-off valve, cleaning 94
Fuel shut-off valve, troubleshooting 95
Fuel filter, replacement 97
Bleeding 97
Injectors, replacement 100
Recommendations for adjusting opening
pressure, setting pressure and changing
injectors 100
Injectors, reconditioning 102
Opening pressure, adjusting 102
Copper sleeve for injectors, replacement 103
Removal of sealing screw 105
Intake and exhaust systems 107
Design and function 107
Starting heater 107
Turbocharger 107
Charge air cooler (Intercooler) 108
Service procedures 109
Boost pressure, checking 109
Exhaust back pressure, checking 111
Bearing clearance, checking 111
Turbocharger, removing 112
Holset turbocharger 112
KKK Turbocharger 115
Schwitzer turbocharger 119
Turbocharger, cleaning 121
Turbocharger, inspection 121
Turbocharger, fitting 122
Exhaust manifold, changing gaskets 123
Charge air cooler, checking for
leakage (TAD) 125
Cooling system 126
Design and function 126
Cooling system 127
Coolant pump 127
Thermostat, thermostat housing 127
Service Procedures 128
Coolant pump, changing 128
Coolant pump, overhauling 129
Changing thermostat 132
Thermostat, function check 135
Coolant distributor pipe, changing
(Only 12 ltr engines) 136
Thermostatically controlled cooling fan,
function check 137
Thermostatically controlled cooling fan,
changing 138
Coolant 139
Checking the coolant level 140
Draining the coolant 140
Filling the coolant 140
Checking the temperature gauge 141
Coolant loss 141
Charge air cooler insert, changing (TWD) 141
Checking the radiator (TAD/TWD) 143
Cleaning the cooling system 143
Pressure-testing the cooling system 144
Checking the pressure valve 145
Electrical system 146
Important 146
Arc welding 146
Starting with auxiliary battery 146
Electronic speed governor 148
Wiring diagrams 149
Troubleshooting 153
References to service bulletines 160