Wacker Neuson Dumper 1001, 1510, 2001 Operators Manual_288524567 – PDF DOWNLOAD

Wacker Neuson Dumper 1001, 1510, 2001 Operators Manual_288524567 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Dumper 1001, 1510, 2001 Operators Manual_288524567 – PDF DOWNLOAD

Language : English
Pages :134
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Dumper 1001 1510  2001 Operators Manual_288524567 – PDF DOWNLOAD

Introduction1
Important information on this Operator’s Manual 1-1
Brief description 1-2
Operator Qualifications 1-2
EC declaration of conformity dumper 1001AB (serial number: AB ) 1-3
EC declaration of conformity dumper 1501AB from serial number: AB 1-4
EC declaration of conformity dumper 2001 CB (serial number: CB ) 1-5
Type labels and component numbers 1-6
Label Overview 1001 1-7
Symbol descriptions 1-8
Safety Information2
Safety Symbols Found in this Manual 2-1
Warranty 2-2
Designated Use 2-2
General Conduct and Safety Instructions 2-2
User training and knowledge 2-3
Preparing for use 2-3
Modifications and spare parts 2-3
Staff Qualifications and Basic Responsibilities 2-4
User/owner responsibility 2-4
Repair person qualifications 2-4
Safety instructions Regarding Operation 2-4
Preparing for use 2-4
Startup and shutdown 2-4
2-5
Work area awareness 2-5
Danger area awareness 2-5
Operating the machine 2-5
Carrying passengers 2-6
Carrying passengers 2-6
Mechanical integrity 2-6
Driving on public roads 2-6
Trailering and Transport 2-7
Trailers 2-7
Transport 2-7
Temperature Range 2-7
Safety Guidelines for Maintenance 2-7
General maintenance notes 2-7
Personal safety measures 2-8
Preparing for maintenance and repair work 2-8
Performing maintenance and repairs 2-9
Special Hazards 2-9
Battery 2-9
Tracks (Track dumpers) 2-9
Electric energy 2-9
Safety Guidelines while using Internal Combustion Engines 2-11
Guidelines for running the engine 2-11
Guidelines for fueling the engine 2-11
Operation3
Table of contents
T-2 BA 1001/1501/2001 US – Edition 23 * * Ba12001us2_3IVZfm
Table of contents
Description of 2001S components (overview) 3-4
Description of 2001 SLE components 3-5
1001/1501/1501S operating equipment up to serial number AC 3-6
1001/1501/1501S operating equipment from serial number AB 3-7
2001/2001SLE operating equipment 3-8
Putting the machine into operation 3-9
Safety instructions 3-9
Putting the machine into operation for the first time 3-9
Running-in period 3-9
Check lists 3-10
Start-up checklist 3-10
Operation checklist 3-11
Parking checklist 3-11
Driving the dumper 3-12
Preheating/start switch: overview 3-12
Accelerator pedal: overview 3-12
indicators and warning lights: overview 3-13
Before starting the engine 3-15
Starting the engine: general 3-15
Procedure 3-15
When the engine has started 3-16
Engine warm-up 3-16
Jump-starting the engine (supply battery) 3-16
Special instructions for traveling on public roads 3-18
Moving off 3-18
Hydraulic brake 3-19
Mechanical brake 3-19
Hazard warning system 3-19
Driving on slopes 3-20
Specific safety instructions 3-20
Driving on slopes with a loaded dump bucket 3-21
Driving on slopes with an empty dump bucket 3-21
Driving across slopes 3-21
Parking the machine 3-21
Loading the machine 3-22
Seat adjustment 3-23
Weight adjustment 3-23
Horizontal adjustment 3-23
Backrest adjustment 3-23
Seat belt 3-24
Engine cover 3-25
Working with the machine 3-26
General safety instructions 3-26
High-tip dump bucket operation (1001 + 1501H + 1501S) 3-27
Swivel dump bucket operation 3-28
Loader unit (2001 SLE) 3-29
Information on working with the loader unit (if equipped) 3-31
Rollbar 3-31
Towing 1001/1501/1501 S/2001 3-32
Opening the high-pressure circuit 1001/1501/1501 S 3-32
Releasing the hydraulic parking brake 1001/1501/1501 S 3-32
Opening the high-pressure circuit 2001 3-33
Releasing the hydraulic parking brake 2001 3-33
Articulated steering locking bar 3-34
Locking the control levers 3-34
Lifting the machine 3-35
Loading and transporting the machine 3-36
BA 1001/1501/2001 US – Edition 23 * Ba12001us2_3IVZfm T-3
Table of contents
Strapping down the machine 3-37
Battery master switch 1001 – 1501 3-37
Troubleshooting4
Engine trouble 4-1
Maintenance5
Introduction 5-1
Front dump bucket maintenance strut 1001 5-1
Maintenance strut, model 1501 5-2
Maintenance strut 2001 5-3
Fuel system 5-4
Specific safety instructions 5-4
Refueling 5-4
Stationary fuel pumps 5-5
Diesel fuel specification 5-5
Bleeding the fuel system 5-5
Fuel prefilter with water separator 5-6
Replacing the fuel filter 5-7
Engine lubrication system 5-8
Checking the oil level 5-8
Filling up engine oil 5-9
Engine and hydraulics cooling system 5-10
Checking/filling up coolant 5-10
Specific safety instructions 5-11
Air filter 5-13
Replacing the filter 5-14
V-belt 5-14
Checking V-belt tension 5-15
Retightening the V-belt 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-19
Changing hydraulic oil 5-20
Fouling indicator for hydraulic oil filter 5-20
Replacing the hydraulic oil filter element 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Specific safety instructions 5-22
Tires 5-23
Inspection work 5-23
Wheel change 5-24
Electric system 5-25
Specific safety instructions 5-25
Service and maintenance work at regular intervals 5-25
Instructions concerning specific components 5-26
Alternator 5-26
Battery 5-26
General maintenance work 5-27
Cleaning 5-27
General instructions for all areas of the machine 5-27
Exterior of the machine 5-28
Engine compartment 5-28
Screw connections and attachments 5-28
Pivots and hinges 5-28
T-4 BA 1001/1501/2001 US – Edition 23 * * Ba12001us2_3IVZfm
Table of contents
Engine/machine fluids and lubricants (1001 and 1501) 5-29
Engine/machine fluids and lubricants (2001) 5-31
Maintenance plan 1001 – 1501: overview 5-33
Maintenance plan 2001: overview 5-36
Lubrication points 1001: overview 5-40
Lubrication points 1501: overview 5-41
Lubrication points 1501S: overview 5-42
Lubrication points 2001: overview 5-43
Specifications (1001 – 1501)6
Chassis 6-1
Engine 6-1
Travelling drive 6-2
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Loader unit 6-2
Drive specifications 6-3
Electric system (up to AC000101) 6-3
Fuse box 6-3
Relays 6-4
Electric system (from AB150001H/150002D) 6-4
Fuse box 6-4
Relays 6-5
Tyres 1001/1501/2001 6-5
Noise levels 6-5
Coolant compound table 6-6
Dimensions model 1001 6-7
Dimensions model 1501 6-8
Dimensions model 1501S 6-9
Specifications (2001)6
Engine 6-10
Travelling drive 6-11
Brakes 6-11
Steering system 6-11
Work hydraulics 6-11
Loader unit 6-12
Drive specifications 6-12
Electric system 6-12
Fuse box 6-12
Relays 6-13
Tires 6-14
Noise levels 6-14
Coolant compound table 6-14
Tyres 6-15
Noise levels 6-15
Coolant compound table 6-15
Dimensions model 2001 6-16
BA 1001/1501/2001 US – Edition 23 * Ba12001us2_3SIXfm I-1
Index
Numerisch
14 3-8
A
Abbreviations 1-1
Air filter 5-13
B
Biodegradable oil 5-21
C
Check lists 3-10
Crane-handling bracket 3-35
D
Driving on public roads 3-18
Driving the dumper 3-12
F
Fastening the seat belt 3-24
Fluids and lubricants 5-29, 5-31
I
Important information
On this Operator’s Manual 1-1
Instrument panel overview 3-2, 3-3, 3-4, 3-5
L
Legal regulations 1-2
M
Machine
Brief description 1-2
Loading and transporting 3-36
Maintenance
Air filter 5-14
Biodegradable oil 5-21
Checking the coolant level 5-11
Checking the engine oil level 5-8
Checking the hydraulic oil level 5-18
Cleaning 5-27
Electric system 5-25
Engine and hydraulics cooling system 5-10
Engine lubrication system 5-8
Filling in engine oil 5-9
Filling up coolant 5-11
Filling up hydraulic oil 5-19
Fluids and lubricants 5-29, 5-31
Fuel system 5-4
General maintenance work 5-27
Hydraulic pressure lines 5-22
Hydraulic system 5-16
Instructions concerning specific components 5-26
Maintenance plan 5-33, 5-36
Pivots and hinges 5-28
Replacing the fuel filter 5-7
Screw connections 5-28
Service and maintenance work at regular intervals 5-25
Tyres 5-23
V-belt 5-14
O
Operation 3-1
Before starting the engine 3-15
Control stand overview 3-5
Description of 1001/1501 components (overview) 3-2
Description of 1501S components (overview) 3-3
Description of 2001S components (overview) 3-4
Instrument panel overview 3-2, 3-3, 3-4, 3-5
Parking the machine 3-21
Seat belt height adjustment 3-24
Starting the engine 3-15
P
Preheating start switch 3-12
Putting into operation 3-2, 3-3, 3-4, 3-5
Check lists 3-10
Putting the machine into operation for the first time 3-9
Safety instructions 3-9
R
Refuelling 5-4
Rollbar 3-31
Running-in period 3-9
S
Seat adjustment 3-23
Backrest adjustment 3-23
Horizontal adjustment 3-23
Weight adjustment 3-23
Seat belt 3-24
Specifications 6-1, 6-10
Chassis 6-1
Coolant compound table 6-14, 6-15
Dimensions 6-7, 6-8, 6-9, 6-16
Electric system 6-3, 6-4, 6-12
Engine 6-1, 6-10
Noise levels 6-5, 6-14, 6-15
Starting aid 3-16
T
Telltales 3-13
Tyres 5-23

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