Wacker Neuson Dumper 3001 Operators Manual_1000172672 – PDF DOWNLOAD

Wacker Neuson Dumper 3001 Operators Manual_1000172672 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Dumper 3001 Operators Manual_1000172672 – PDF DOWNLOAD

Language : English
Pages :140
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Dumper 3001 Operators Manual_1000172672 – PDF DOWNLOAD

Introduction
Important information on the Operator’s Manual 1-1
Abbreviations/symbols 1-1
Machine overview 1-2
Brief description 1-4
Cooling system 1-4
Cab (option) 1-4
Regulations 1-5
Requirements to be met by the user 1-5
Earth moving machines on public roads (eg Austria, Germany) 1-5
National guidelines 1-5
EC declaration of conformity for all machines delivered before 29 December 2009 1-6
EC declaration of conformity for all machines delivered after 29 December 2009 1-7
Declaration of conformity for machines without CE mark on type label 1-8
Type labels and component numbers 1-9
Signs and symbols 1-11
Label (machine with rollbar) (overview) 1-11
Label (machine with optional cab) (overview) 1-12
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Disposal 2-2
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Cab and protective structures 2-7
Operation with lowered rollbar 2-8
Special instructions for driving on public roads 2-8
Information on visibility 2-9
Checks when reversing the machine 2-9
Trailer operation, transport and towing 2-9
Trailers 2-9
Transport 2-9
Towing 2-9
Working in the area of underground electric lines 2-10
Working near overhead electric lines 2-10
Safety instructions for maintenance 2-11
Warning of special hazards 2-13
Electrical energy 2-13
Gas, dust, steam, smoke 2-13
Hydraulics 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-14
Tyres 2-14
Table of contents
I-2 BA 3001 en – Edition 42 * * Ba345001en4_2IVZfm
Table of contents
Operation
Control stand overview 3-2
Standard control stand 3-2
Cab control stand (option) 3-3
Instrument panel overview 3-4
Indicator lights and warning lights: overview 3-5
Putting into operation 3-7
Safety instructions 3-7
Putting the machine into operation for the first time 3-7
Running-in period 3-7
Check lists 3-8
Start-up checklist 3-8
Operation checklist 3-9
Parking checklist 3-9
Driving the machine 3-10
Preheating start switch overview 3-10
Accelerator pedal overview 3-10
Before starting the engine 3-11
Starting the engine: general 3-12
Jump-starting the engine (supply battery) 3-13
Starting at low temperatures 3-14
When the engine has started 3-14
Preparing for driving on public roads 3-15
Drive position 3-15
Moving off 3-15
Accelerator pedal 3-16
Hydraulic service brake 3-16
Mechanical parking brake 3-16
Working with the machine 3-17
General safety instructions 3-17
Machine 3001F front skip operation 3-18
Machine 3001S swivel skip (option) operation 3-19
Loading the machine 3-20
Working on slopes 3-21
Specific safety instructions 3-21
Driving on slopes with a loaded skip 3-21
Driving on slopes with an empty skip 3-21
Driving across slopes 3-22
Parking the machine 3-23
Control elements 3-24
Right-hand multifunctional lever 3-24
Left-hand multifunctional lever 3-24
Low speed 3-24
Light system (option) 3-25
Interior light (option) 3-25
Roof lights (option) 3-26
Hazard warning system (option) 3-26
Rotating beacon (option) 3-27
Cab heating and ventilation (option) 3-27
Wiper/wash system (option) 3-28
Cab doors (option) 3-29
Opening the door from the outside 3-29
Opening the door from the inside 3-29
Securing an open door 3-29
Releasing the door arrester 3-30
Exit through the doors 3-30
BA 3001 en – Edition 42 * Ba345001en4_2IVZfm I-3
Table of contents
Seat 3-31
Horizontal adjustment 3-31
Backrest adjustment 3-31
Weight adjustment 3-32
Seat belt 3-32
Fastening the seat belt 3-33
Unfastening the seat belt 3-33
Mirrors (option) 3-33
Safety instructions 3-33
Adjusting the outside rearview mirrors on left and right 3-34
Adjusting the rearview mirror in the cab 3-34
Engine cover 3-35
Maintenance accesses (machine with optional cab) 3-36
Battery master switch 3-36
Rollbar 3-37
Centre-pivot strut 3-38
Locking the control lever 3-38
Towing the machine 3-39
Safety instructions 3-39
Towing 3-40
Opening the high-pressure circuit 3-40
Crane handling the machine 3-41
Loading the machine 3-42
Loading a machine with special skip (option) (tilted height 22 m/866 in) 3-43
Loading and transporting the machine 3-44
Tying down the machine 3-45
Wheel chock (option) 3-45
Troubleshooting
Engine trouble 4-1
Indicator lights 4-2
Seals, hoses 4-3
Undercarriage 4-3
Maintenance
Introduction 5-1
Safety-relevant parts 5-1
Maintenance strut 5-2
Front skip 5-2
Swivel skip 5-2
Fuel system 5-3
Refuelling 5-4
Stationary fuel pumps 5-4
Diesel fuel specification 5-5
Bleeding the fuel system 5-5
Fuel prefilter with water separator 5-6
Engine lubrication system 5-7
Checking the engine oil level 5-7
Filling up engine oil 5-8
Engine and hydraulics cooling system 5-9
Specific safety instructions 5-9
Checking/filling up coolant 5-10
Axle mounting 5-12
Front axle 5-12
Rear axle 5-13
Air filter 5-14
Replacing the filters 5-15
I-4 BA 3001 en – Edition 42 * * Ba345001en4_2IVZfm
Table of contents
V-belt 5-16
Checking V-belt tension 5-16
Retightening the V-belt 5-17
Hydraulic system 5-18
Specific safety instructions 5-18
Checking the hydraulic oil level 5-19
Filling up hydraulic oil 5-20
Hydraulic oil filter wear indicator 5-20
Important notices on the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Tyres 5-23
Inspection work 5-23
Changing wheels 5-24
Undercarriage 5-25
Checking the oil level/filling up oil 5-25
Electrical system 5-26
Service and maintenance work at regular intervals 5-26
Instructions concerning specific components 5-26
Alternator 5-26
Battery 5-27
General maintenance work 5-29
Cleaning 5-29
General instructions for all areas of the machine 5-29
Exterior of the machine 5-29
Cleaning the seat belt 5-29
Inside the cab 5-30
Engine compartment 5-30
Screw connections and attachments 5-30
Pivots and hinges 5-30
Preparatory work before taking out of service 5-31
Maintenance if the machine is out of service for a longer period of time 5-31
Putting into operation again 5-31
Fluids and lubricants 5-32
Oil grades for the diesel engine, depending on temperature 5-33
Oil grades for the hydraulic system, depending on temperature 5-34
Additional oil change and filter replacement (hydraulic system) 5-34
Overview of lubrication points 5-35
Maintenance plan (overview) 5-36
Specifications
Chassis 6-1
Engine 6-1
Work hydraulics 6-1
Travelling drive 6-2
Drive specifications 6-2
Brakes 6-2
Steering system 6-2
Tyres 6-3
Skip 6-3
Coolant compound table 6-3
Vibration 6-3
Electrical system 6-4
Fuses and relays (up to serial no EA01931) 6-4
Fuses and relays (from serial no EA01950) 6-5
Additional fuses for machine with optional cab 6-5
BA 3001 en – Edition 42 * Ba345001en4_2IVZfm I-5
Table of contents
Noise levels 6-6
Dimensions model 3001F (front skip) 6-7
Dimensions model 3001S (swivel skip) (option) 6-8
Dimensions model 3001S, special skip (option) (tilted height 22 m/866 in) 6-9
Dimensions model 3001F/S, cab (option) 6-10

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