Wacker Neuson Dumpers 6001 9001 10001 Operator Manual_366846544 – PDF DOWNLOAD

Wacker Neuson Dumpers 6001 9001 10001 Operator Manual_366846544 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Dumpers 6001 9001 10001 Operator Manual_366846544 – PDF DOWNLOAD

Language : English
Pages :134
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Dumpers 6001 9001 10001 Operator Manual_366846544 – PDF DOWNLOAD

Introduction
Important information on this Operator’s Manual 1-1
Brief description 1-2
Regulations 1-2
EC declaration of conformity: 6001 dumper 1-3
EC declaration of conformity: 9001/10001 dumpers 1-4
Labels 1-7
Safety Information
Warranty 2-12
Designated Use and Exemption from Liability 2-12
User training and knowledge 2-13
Preparing for use 2-13
Modifications and spare parts 2-13
Staff Qualifications and Basic Responsibilities 2-14
User/owner responsibility 2-14
Repair person qualifications 2-14
Safety instructions Regarding Operation 2-14
Preparing for use 2-14
Startup and shutdown 2-14
Work area awareness 2-15
Danger area awareness 2-15
Operating the machine 2-15
Carrying passengers 2-15
Carrying passengers 2-16
Mechanical integrity 2-16
Driving on public roads 2-16
Trailering and Transport 2-16
Trailers 2-16
Transport 2-17
Temperature Range
Safety Guidelines for Maintenance
General maintenance notes 2-17
Personal safety measures 2-17
Preparing for maintenance and repair work 2-18
Performing maintenance and repairs 2-18
Special Hazards 2-18
Battery 2-18
Chains (Track dumpers) 2-19
Electric energy 2-19
Safety Guidelines while using Internal Combustion Engines 2-20
Guidelines for running the engine 2-20
Guidelines for fueling the engine 2-20
Operation
Description of components 3-2
Control stand 3-4
Instrument panel 3-6
Dumpers without cab 3-6
Dumpers with cab (option) for 6001/9001 machines with serial numbers AB , and
10001 machines with serial numbers AA 3-7
Dumpers with cab (option) for 6001 machines with serial numbers AD , 9001/
10001 machines with serial numbers AC 3-8
Table of contents
1-2 BA 6001/9001/10001 En – Edition 20 * * Ba6001en2_0IVZfm
Table of contents
Putting into operation 3-10
Safety instructions 3-10
Putting the machine into operation for the first time 3-10
Running-in period 3-10
Check lists 3-11
Start-up checklist 3-11
Operation checklist 3-12
Parking checklist 3-12
Telltales and warning lights: overview 3-13
Driving the dumper 3-16
Preheating start switch: overview 3-16
Before starting the engine 3-16
Starting the engine: general 3-16
Procedure 3-17
When the engine has started 3-18
Engine warm-up 3-18
Jump-starting the engine (supply battery) 3-18
Special instructions for driving on public roads 3-19
Moving off 3-19
Accelerator pedal 3-20
Hydraulic brake 3-20
Parking brake 3-20
Hazard warning system 3-21
Low/high speed (6001 dumpers with serial numbers AD ) 3-21
Driving on slopes 3-22
Specific safety instructions 3-22
Driving on slopes with a loaded skip 3-22
Driving on slopes with an empty skip 3-22
Driving across slopes 3-22
Parking the machine 3-23
Loading the machine 3-24
Seat adjustment 3-25
Weight adjustment 3-25
Horizontal adjustment 3-25
Backrest adjustment 3-25
Seat belt 3-26
Light system 3-27
Road travel lights 3-27
Multifunctional lever 3-28
Interior light 3-28
Rotating beacon (option) 3-28
Working light 3-29
Cab heating and ventilation 3-29
Air conditioning (option) 3-30
Washer system 3-30
Tank for washer system 3-31
Doors 3-32
Door arresters 3-32
Working with the machine 3-33
General safety instructions 3-33
Front skip operation 3-34
Swivel skip operation 3-35
Rollbar 3-36
Towing 3-37
Opening the high-pressure circuit 3-37
BA 6001/9001/10001 En – Edition 20 * Ba6001en2_0IVZfm 1-3
Table of contents
Centre pivot prop 3-38
Locking the control lever (machines without cab) 3-38
Crane handling the machine 3-39
Loading and transporting the machine 3-40
Strapping down the machine 3-41
Battery master switch 3-41
Engine cover (machines without cab) 3-42
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
Maintenance prop 5-2
Front skip maintenance prop 5-2
Swivel skip maintenance prop 5-2
Fuel system 5-3
Specific safety instructions 5-3
Refuelling 5-3
Stationary fuel pumps 5-4
Diesel fuel specification 5-4
Bleeding the fuel system 5-5
Replacing the fuel filter (Perkins diesel engine) 5-6
Replacing the fuel filter (Deutz diesel engine) 5-7
Engine lubrication system 5-8
Checking the oil level 5-8
Filling up engine oil 5-9
Engine cooling system 5-10
Specific safety instructions 5-10
Checking/filling up coolant 5-11
Air filter 5-13
Replacing the filter 5-14
V-belt 5-15
Checking V-belt tension 5-15
Retightening the V-belt 5-16
Hydraulic system 5-17
Specific safety instructions 5-17
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-19
Changing hydraulic oil 5-20
Fouling indicator for hydraulic oil filter 5-20
Replacing the hydraulic oil filter element 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Gearbox lubrication system 5-23
Checking the oil level 5-23
Filling up gearbox oil 5-24
Replacing the gearbox oil filter cartridge 5-25
Tyres 5-26
Inspection work 5-26
Wheel change 5-27
Axles 5-28
Checking the oil level and filling up oil 5-28
Draining oil 5-28
Electric system 5-29
Specific safety instructions 5-29
Service and maintenance work at regular intervals 5-29
Instructions concerning specific components 5-30
1-4 BA 6001/9001/10001 En – Edition 20 * * Ba6001en2_0IVZfm
Table of contents
Alternator 5-30
Battery 5-31
General maintenance work 5-32
Cleaning 5-32
General instructions for all areas of the machine 5-32
Exterior of the machine 5-33
Engine compartment 5-33
Screw connections and attachments 5-33
Pivots and hinges 5-33
Fluids and lubricants 5-34
Maintenance plan (overview) 5-35
Lubrication plan 5-38
Specifications
Chassis 6-1
Engine 6-1
Travelling drive 6-1
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Skip 6-2
Drive specifications 6-2
Electric system 6-3
Fuse box 6-3
Relays 6-3
Tyres 6-4
Noise levels 6-4
Coolant compound table 6-4
Dimensions model 6001F (front skip) 6-5
Dimensions model 6001 S (swivel skip) 6-6
Dimensions model 6001 S (swivel skip) with cab 6-7
Dimensions model 9001 6-8
Dimensions model 10001 6-9
Safety instructions for operation of earth moving machines
Preliminary remark 7-1
Designated use 7-1
General 7-2
Danger area 7-3
Stability 7-3
Operation 7-4
Assembly, maintenance, repair 7-8
Towing and transporting 7-10
Monitoring 7-10
Abbreviations 1-1
Air filter 5-13
Biodegradable oil 5-21
Check lists 3-11
Crane-handling bracket 3-39
Driving on public roads 3-19
Driving the dumper 3-16
Fastening the seat belt 3-26
Fluids and lubricants 5-34
Heating 3-29
Important information
On this Operator’s Manual 1-1
Instrument panel overview 3-2, 3-3, 3-6
Interior light 3-28
Labels 1-7
Legal regulations 1-2
Machine
Brief description 1-2
Loading and transporting 3-40
Maintenance
Air filter 5-14
Biodegradable oil 5-21
Checking the coolant level 5-11
Checking the engine oil level 5-8, 5-23
Checking the hydraulic oil level 5-18
Cleaning 5-32
Electric system 5-29
Engine and hydraulics cooling system 5-10
Engine lubrication system 5-8, 5-23
Filling in engine oil 5-9, 5-24
Filling up coolant 5-11
Filling up hydraulic oil 5-19
Fluids and lubricants 5-34
Fuel system 5-3
General maintenance work 5-32
Hydraulic pressure lines 5-22
Hydraulic system 5-17
Instructions concerning specific components 5-30
Maintenance plan 5-35
Pivots and hinges 5-33
Replacing the engine oil filter cartridge 5-25
Replacing the fuel filter 5-6
Screw connections 5-33
Service and maintenance work at regular intervals 5-29
Tyres 5-26
V-belt 5-15
Noise levels 1-8
Operation 3-1
Before starting the engine 3-16
Control stand 3-4
Description of components 3-2
Dumpers with cab (option) for 6001/9001 machines with serial numbers AB , and 10001 machines with serial numbers AA 3-7, 3-8
Instrument panel 3-6
Dumpers without cab 3-6
Instrument panel overview 3-2, 3-3, 3-6
Parking the machine 3-23
Seat belt height adjustment 3-26
Starting the engine 3-16
Preheating start switch 3-16
Putting into operation 3-4
Check lists 3-11
Putting the machine into operation for the first time 3-10
Safety instructions 3-10
Refuelling 5-3
Rollbar 3-36
Running-in period 3-10
Seat adjustment 3-25
Backrest adjustment 3-25
Horizontal adjustment 3-25
Weight adjustment 3-25
Seat belt 3-26
Side marker lights 3-27
Specifications 6-1
Chassis 6-1
Coolant compound table 6-4
Dimensions 6-5, 6-6, 6-7, 6-8, 6-9
Electric system 6-3
Engine 6-1
Noise levels 6-4
Starting aid 3-18
Telltales 3-13
Tyres 5-26
Ventilation 3-29
Ventilation, fresh air 3-29
Washer system
Tank 3-31
Index

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