Wacker Neuson Track Excavator 28Z3 Operators Manual_1000177367 – PDF DOWNLOAD

Wacker Neuson Track Excavator 28Z3 Operators Manual_1000177367 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Track Excavator 28Z3 Operators Manual_1000177367 – PDF DOWNLOAD

Language : English
Pages :190
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Track Excavator 28Z3 Operators Manual_1000177367 – PDF DOWNLOAD

1 Introduction 11
11 Important information on the Operator’s Manual 11
12 Machine overview 12
13 Brief description 13
Travelling drive 13
Work hydraulics 13
Schock cartridges 13
Cooling system 13
Cab 13
14 Fields of application, attachments 14
Use: attachment 14
15 Regulations 15
16 EC declaration of conformity for all machines delivered before 29 December 2009 16
17 EC declaration of conformity for all machines delivered after 29 December 2009 17
18 Declaration of conformity for machines without CE mark on the type label 18
19 Type labels and component numbers 19
110 Signs and symbols (up to serial number AG01685) 21
on the outside of the machine 21
111 Labels (from serial number AG01686) 25
Safety labels 29
112 Fire extinguisher 34
2 Safety instructions 35
21 Identification of warnings and dangers 35
22 Warranty 35
23 Disposal 35
24 Designated use and exemption from liability 36
25 General conduct and safety instructions 37
Organisational measures 37
Selection and qualification of staff, basic responsibilities 38
26 Safety instructions regarding operation 39
Normal operation 39
27 Information on visibility 40
28 Cab and protective structures 41
Shatter protection for canopy (option) 42
29 Checks when reversing the machine 43
210 Applications with lifting gear 43
211 Working with attachments 44
212 Transport 45
213 Working in the area of underground electric lines 45
214 Working near overhead electric lines 45
215 Safety instructions for maintenance 46
216 Warning of special hazards 48
Electrical energy 48
Gas, dust, steam, smoke 48
Hydraulic system 48
Noise 48
Oil, grease and other chemical substances 48
Using the quickhitches in water 49
Battery 49
Tracks 49
217 Hammer operation 49
Safety instructions 49
Working with a hammer 50
3 Operation 51
31 Cab overview 53
32 Instrument panel overview 55
33 Putting into operation 56
Safety instructions 56
Putting the machine into operation for the first time 56
Running-in period 56
Check lists 57
Start-up checklist 57
Operation checklist 58
Parking checklist 58
34 Driving the machine 59
Preheating start switch (overview) 59
Throttle lever overview 59
Automatic engine speed setting (option) 59
35 Indicator lights and warning lights (overview) 60
36 Before starting the engine 62
Starting the engine (general information) 62
37 Starting with the drive interlock (option) (up to serial number AG00698) 63
38 Starting with the drive interlock – internal transponder (option) (from serial number AG00699) 64
39 Starting at low temperatures 64
310 When the engine has started 65
311 Jump-starting the engine (supply battery) 65
312 Special instructions for driving on public roads 66
Moving off 66
Drive levers 66
High speed 67
Hydraulic brake 67
Drive position 67
313 Working on slopes 68
314 Stabiliser blade operation 70
315 Parking the machine 71
Parking the machine on slopes 71
316 Light system 72
Working light 72
Roof lights (option) 72
Interior light 72
Rotating beacon (option) 73
317 Cab heating and ventilation 73
Heating adjustment 73
Washer system 74
318 Seat adjustment 74
Weight adjustment 75
Horizontal adjustment 75
Backrest adjustment 75
319 Seat belt 76
320 Retracting belt (option) 77
321 Emergency exit 78
Emergency exit on machines equipped with protective Front Guard structures (option) 78
322 Front window 79
323 Door 80
324 Engine cover 81
Tank cover 82
325 Mirrors (option) 83
326 Cab entry and exit (door) 84
327 Armrest adjustment 86
328 Towing the machine 86
329 Crane handling the machine 87
Loading and transporting the machine 89
Tying down the machine 90
330 Mounting/removing the shatter protection (option) 91
331 Drive alarm (option) 91
332 Working with the machine 92
General safety instructions 92
333 Control levers/ISO controls: overview 92
Left-hand control lever 93
Boom swivel controls 93
Auxiliary hydraulics 93
Right-hand control lever 93
Lowering the boom with the engine stopped 94
Releasing pressure 94
Rotating the upper carriage 94
Swivel unit brake 95
334 Changeover valve for SAE/ISO controls (option) 96
Left-hand control lever 96
Right-hand control lever 96
Directional valve position 96
Directional valve 97
335 Control lever with proportional controls (option): overview 98
Diagnosis display 99
Left-hand control lever100
Boom swivel controls100
Auxiliary hydraulics100
Hammer operation101
Adjusting control response101
Characteristic curves – status indicator101
Right-hand control lever101
Lowering the boom with the engine stopped102
Releasing pressure102
Rotating the upper carriage102
Swivel unit brake103
336 Control lever if equipped with 3rd control circuit (option): overview104
Left-hand control lever104
Boom swivel controls104
Auxiliary hydraulics105
Right-hand control lever105
Lowering the boom with the engine stopped106
Releasing pressure106
Rotating the upper carriage106
Swivel unit brake107
337 Tilting the upper carriage – Vertical Digging System (option)107
Releasing the pressure in the work hydraulics109
Releasing pressure109
Pressure release with proportional controls (option)109
338 Re-equipping attachments110
Specific safety instructions110
Removing a bucket110
Mounting a bucket111
Quickhitch (option)111
Hydraulic quickhitch system (option)112
339 Powertilt (option)115
Re-equipping116
Operation116
Right-hand control lever (Powertilt)116
340 Connections for auxiliary hydraulics117
341 Safe load indicator (option)118
342 Working with the machine119
Working with the standard bucket119
Inadmissible work procedures119
Work position of machine120
Bucket position when digging120
Excavating trenches121
Loading121
Grading121
Excavating trenches laterally121
Working alongside trenches122
Stabiliser blade at rear122
343 Grading123
Grading123
4 Troubleshooting125
41 Troubleshooting the hydraulic system125
42 Engine trouble125
43 Malfunctions of the Powertilt unit127
5 Maintenance129
51 Introduction129
52 Safety-relevant parts129
53 Fuel system130
Refuelling131
Stationary fuel pumps131
Diesel fuel specification132
Bleeding the fuel system132
Water separator133
Tank for washer system133
54 Engine lubrication system134
Checking the oil level134
Filling up engine oil135
55 Engine and hydraulics cooling system136
Specific safety instructions136
Checking/filling up coolant137
56 Air filter139
Replacing the air filter element139
Air intake141
57 Change cab air filter142
58 V-belt143
Checking V-belt tension143
59 Hydraulic system144
Specific safety instructions144
Checking the hydraulic oil level145
Filling up hydraulic oil146
Important information for the use of biodegradable oil147
Checking hydraulic pressure lines148
510 Tracks149
Checking track tension149
Setting the tracks150
511 Travelling drive151
Checking the oil level and filling up oil151
Draining oil151
512 Maintenance of attachments152
513 Electrical system152
Service and maintenance work at regular intervals152
Instructions concerning specific components152
Alternator152
Battery153
514 General maintenance work154
Cleaning154
General instructions for all areas of the machine154
Inside the cab154
Cleaning the seat belt154
Exterior of the machine155
Engine compartment155
Shatter protection155
Screw connections and attachments155
Pivots and hinges155
515 Overview of lubrication points156
Parking the machine157
Lubrication points on the stabiliser blade and stabiliser blade ram157
Lubrication points on the swivelling console and slewing ram157
Lubrication points on the boom, bucket and stick rams158
Lubrication points on the boom and stick159
Lubrication points on the joint rod160
Lubricating the ball bearing race of the live ring160
Lubricating the teeth of the live ring161
Lubricating the teeth of the live ring VDS161
VDS lubrication points (option)162
Powertilt lubrication points (option)163
Lubrication points of hydraulic quickhitch (option)163
516 Preparatory work before taking out of service164
517 Maintenance if the machine is out of service for a longer period of time164
Putting into operation again164
518 Fluids and lubricants165
Oil grades for the diesel engine, depending on temperature166
Additional oil change and filter replacement (hydraulic system)166
Oil grades for the hydraulic system, depending on temperature167
519 Maintenance plan (overview)169
520 Maintenance label173
Explanation of symbols on the maintenance label173
6 Specifications175
61 Chassis175
62 Engine175
63 Hydraulic system175
64 Stabiliser blade175
65 Undercarriage and swivel unit176
66 Work hydraulics176
67 Electrical system176
Fuse box in engine compartment176
68 Noise levels177
69 Vibration177
610 Coolant compound table178
611 Powertilt178
612 Dimensions model 28Z3179
613 Dimensions model 28Z3 VDS180
614 Lift capacity table 28Z3 (short stick)182
615 Lift capacity table 28Z3 long stick (option)183
616 Lift capacity table 28Z3 short stick and extra weight (option)184
617 Lift capacity table 28Z3 long stick (option) and extra weight (option)185
618 Lift capacity table 28Z3 VDS (short stick)186
619 Lift capacity table 28Z3 long stick VDS (option)187

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