Wacker Neuson Track Excavator 50Z³ 6003 50Z3(2) 6003(2) Operator’s Manual – PDF DOWNLOAD

Wacker Neuson Track Excavator 50Z³ 6003 50Z3(2) 6003(2) Operator’s Manual – PDF DOWNLOAD

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Wacker Neuson Track Excavator 50Z³ 6003 50Z3(2) 6003(2) Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :282
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Track Excavator 50Z³ 6003 50Z3(2) 6003(2) Operator’s Manual – PDF DOWNLOAD

Introduction
Important information on the Operator’s Manual 1-1
Abbreviations/symbols 1-2
Machine overview 1-3
Brief description 1-4
Travelling drive 1-4
Work hydraulics 1-4
Shock cartridges (option) 1-4
Cooling system 1-4
Cab 1-4
Fields of application, attachments 1-5
Use: attachment 1-5
Regulations 1-7
EC declaration of conformity for all machines delivered before 29 December 2009 1-8
EC declaration of conformity for all machines delivered after 29 December 2009 1-9
Declaration of conformity for machines without CE mark on the type label 1-10
EC declaration of conformity for all machines delivered before 29 December 2009
1-11
EC declaration of conformity for all machines delivered after 29 December 2009 1-12
Declaration of conformity for machines without CE mark on the type label 1-13
Type labels and component numbers 1-14
Signs and symbols 1-17
Overview of adhesive labels 1-17
Overview of safety labels 1-22
Fire extinguisher 1-27
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Disposal 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Information on visibility 2-6
Cab and protective structures (from serial no AJ02777) 2-7
Shatter protection for canopy (option) 2-8
Installing/removing the Front Guard 2-8
Work range and restricted visibility 2-9
Checks when reversing the machine 2-9
Trailer operation 2-9
Applications with lifting gear 2-10
Instructions on fastening loads 2-10
Prerequisite for safe use 2-11
Attachments 2-11
Safety instructions for maintenance 2-12
Warning of special hazards 2-14
Electrical energy 2-14
Working in the area of underground electric lines 2-14
Working near overhead electric lines 2-14
Gas, dust, steam, smoke 2-15
Hydraulics 2-15
Noise 2-15
Table of contents
I-2 BA 50Z3/6003 en – Edition 42 * * Ba5003en4_1IVZfm
Table of contents
Oil, grease and other chemical substances 2-15
Using the quickhitches in water 2-15
Battery 2-16
Tracks 2-16
Hammer operation 2-16
Safety instructions 2-16
Working with a hammer 2-17
Transport and towing 2-17
Towing 2-17
Transport 2-17
Operation
Cab 50Z3/6003 (up to serial no AH02781) 3-2
Cab 50Z3 2 / 6003 2 (from serial no AJ02777) 3-4
Control elements 50Z3 (up to serial no AH02781) / 6003 (up to serial no AH00578)
3-6
Control elements 6003 (serial nos AH00579 to AH02750) 3-7
Control elements 50Z3 2 / 6003 2 (from serial noAJ02777) 3-9
Indicator lights and warning lights: overview 3-11
Putting into operation 3-14
Safety instructions 3-14
Putting the machine into operation for the first time 3-14
Running-in period 3-14
Check lists 3-15
Start-up checklist 3-15
Operation checklist 3-16
Parking checklist 3-16
Driving the machine 3-17
Preheating start switch 3-17
Throttle 3-17
Automatic engine speed setting 3-18
Before starting the engine 3-19
Starting the engine: general 3-20
Starting with the drive interlock – internal transponder (option) (from serial no AJ02777)
3-21
Jump-starting the engine (supply battery) 3-22
Starting at low temperatures 3-23
When the engine has started 3-23
Special instructions for driving on public roads 3-24
Drive position 3-24
Drive levers 3-24
High speed 3-25
Moving off 3-25
Hydraulic brake 3-25
Mechanical brake 3-25
Working on slopes 3-26
Stabiliser blade operation 3-28
Parking the machine 3-29
Parking the machine on slopes 3-29
Light system 3-30
Working light 3-30
Roof lights (option) 3-31
Interior light 3-31
Rotating beacon (option) 3-32
Cab heating and ventilation 3-33
Summer/winter operation (up to serial no AD04650) 3-34
Heating controls (from serial no AD04651) 3-34
BA 50Z3/6003 en – Edition 42 * Ba5003en4_1IVZfm I-3
Table of contents
Air conditioning (option) 3-35
Recirculated air mode 3-35
Wiper/wash system 3-36
Tank for washer system 3-36
Seat (50Z3) 3-37
Weight adjustment 3-38
Height adjustment 3-38
Horizontal adjustment 3-38
Backrest adjustment 3-38
Seat (6003) 3-39
Weight adjustment 3-40
Horizontal adjustment 3-40
Seat depth adjustment 3-40
Backrest adjustment 3-40
Head rests 3-41
Height adjustment 3-41
Seat (air suspension option) 3-42
Weight adjustment 3-43
Height adjustment 3-43
Horizontal adjustment 3-43
Seat depth adjustment 3-43
Backrest adjustment 3-44
Adjusting the head rest 3-44
Horizontal suspension 3-44
Seat belt 3-45
Retracting lap belt (option) 3-46
Mirrors (option) 3-47
Safety instructions 3-47
Adjusting the mirrors 3-48
Emergency exit 3-49
Emergency exit on machines equipped with protective Front Guard structures
(option) 3-49
Front window (up to serial no AD06526) 3-50
Front window (from serial no AD06527) 3-51
Opening the front window 3-51
Closing the front window 3-52
Opening the lower front window 3-53
Closing the lower front window 3-53
Opening the whole front window 3-54
Closing the whole front window 3-55
Opening the front window to a gap 3-56
Opening and closing the side window 3-56
Mounting/removing the canopy shatter protection (option) 3-57
Door 3-58
Door 50Z3 3-58
Door 6003 3-58
Exit through the door (up to serial no AH02764) 3-60
Exit through the door (from serial no AJ02777) 3-61
Armrest adjustment (up to serial no AH02764) 3-62
Armrest adjustment (from serial no AJ02777) 3-63
Engine cover 3-63
Battery master switch 3-64
Tilting the cab 3-65
Towing the machine 3-68
Crane handling the machine 3-69
Loading and transporting the machine 3-71
Safety instructions 3-71
I-4 BA 50Z3/6003 en – Edition 42 * * Ba5003en4_1IVZfm
Table of contents
Tying down the machine 3-72
Driving signal (option) 3-72
Working with the machine 3-73
General safety instructions 3-73
Control levers/ISO controls: overview 3-74
Left-hand control lever 3-74
Hammer pedal lock (up to serial no AH02781) 3-74
Boom/triple articulation boom operation (up to serial no AH02781) 3-75
Hammer pedal lock (from serial no AJ02777) 3-75
Boom/triple articulation boom operation (from serial no AJ02777) 3-76
Right-hand control lever 3-76
Lowering the boom with the engine stopped 3-76
Rotating the upper carriage 3-77
Swivel unit brake 3-77
Changeover valve for SAE/ISO controls (option) 3-78
Left-hand control lever 3-78
Right-hand control lever 3-78
Directional valve position 3-78
Directional valve 3-79
Control lever with proportional controls (option): overview 3-80
Function 3-80
Left-hand control lever 3-81
Changeover between auxiliary hydraulics and boom swivel 3-81
Switching the status indicator on/off for auxiliary hydraulics/boom swivel 3-81
Operating the boom/auxiliary hydraulics 3-82
Hammer operation 3-82
Adjusting control response 3-83
Characteristic curves – status indicator 3-83
Lowering the boom with the engine stopped 3-84
Releasing pressure 3-84
Control lever if equipped with 3rd control circuit (option): overview 3-85
Left-hand control lever 3-85
Boom swivel controls (up to serial no AH02781) 3-85
Boom swivel controls (from serial no AJ02777) 3-86
Right-hand control lever 3-86
Right-hand control lever if equipped with proportionally controlled 3rd control circuit
(option) 3-87
Lowering the boom with the engine stopped 3-87
Releasing pressure 3-87
Tilting the upper carriage – Vertical Digging System (option) 3-88
Operation (up to serial no AH02781) 3-89
Operation (from serial no AJ02777) 3-89
Vario (6003 option) 3-90
Vario operation 3-90
Driving across slopes with the Vario feature 3-90
Danger zone of the Vario feature 3-91
Working with the Vario feature 3-92
Improved reach with the Vario feature 3-92
Releasing the pressure on the work hydraulics 3-93
Releasing pressure 3-93
Pressure release with proportional controls (option) 3-93
Re-equipping attachments 3-94
Specific safety instructions 3-94
Removing a bucket 3-94
Mounting a bucket 3-95
BA 50Z3/6003 en – Edition 42 * Ba5003en4_1IVZfm I-5
Table of contents
Quickhitch (option) 3-95
Hydraulic Easy Lock quickhitch (option) 3-97
Powertilt (option) 3-101
Re-equipping 3-101
Operation 3-102
Right-hand control lever (Powertilt) 3-102
Connections for auxiliary hydraulics 3-103
Quickhitch couplings 3-103
Safe load indicator (option) 3-104
Safety feature “Hose burst valve” (option) 3-105
Applications with lifting gear 3-105
Lifting gear applications 3-106
Fastening loads 3-106
Work area assessment and preparation 3-106
Examining the site 3-106
Preparing the ground 3-106
Working with the machine 3-107
Working with the standard bucket 3-107
Inadmissible work 3-107
Work position of machine 3-108
Bucket position when digging 3-109
Excavating trenches 3-109
Loading 3-110
Grading 3-110
Excavating trenches sideways 3-110
Working alongside trenches 3-111
Stabiliser blade at rear 3-111
Further practical hints for digging 3-112
Loading vehicles 3-112
Freeing the machine 3-112
Grading 3-112
Grading 3-112
Troubleshooting
Troubleshooting the engine 4-1
Indicator lights 4-3
Seals, hoses 4-3
Undercarriage 4-4
Engine error codes 4-5
Malfunctions of the Powertilt unit 4-9
Troubleshooting the central lubrication system (option) 4-10
Proportional controls (option) diagnosis display 4-11
Maintenance
Introduction 5-1
Safety-relevant parts 5-1
Fuel system 5-2
Refuelling 5-3
Fuel-filling pump (option) (up to serial no AD04862) 5-3
Fuel-filling pump (option) (from serial no AD04863) 5-4
Stationary fuel pumps 5-4
Diesel fuel specification 5-5
Bleeding the fuel system 5-5
Fuel prefilter with water separator 5-6
Engine lubrication system 5-7
Checking the engine oil level 5-7
Filling up engine oil 5-8
I-6 BA 50Z3/6003 en – Edition 42 * * Ba5003en4_1IVZfm
Table of contents
Engine and hydraulics cooling system 5-9
Specific safety instructions 5-9
Checking/filling up coolant 5-10
Air filter 5-12
Replacing the air filter 5-13
Air intake 5-14
Change cab air filter 5-14
Replacing the filter element of the air conditioning system (option) 5-15
Diesel particulate filter (option) 5-16
Main components of diesel particulate filter system 5-16
How the diesel particulate filter works 5-17
Machine operation with diesel particulate filter 5-17
Display 5-19
Temperature scale 5-19
Exhaust gas back pressure scale 5-19
Alarm messages 5-20
Maintenance 5-23
Oils and fuels 5-24
Troubleshooting 5-24
Warranty 5-24
V-belt 5-25
Checking V-belt tension 5-25
Retightening the V-belt 5-26
Checking the V-belt of the air conditioning system (option) 5-27
Tightening the V-belt of the air conditioning system 5-27
Hydraulic system 5-28
Specific safety instructions 5-28
Checking the hydraulic oil level 5-29
Filling up hydraulic oil 5-30
Important information for the use of biodegradable oil 5-31
Checking hydraulic pressure lines 5-32
Tracks 5-33
Checking the track tension of the rubber tracks 5-33
Checking the track tension of the steel tracks (option) and hybrid tracks (option)
5-34
Adjusting track tension 5-34
Travelling drive 5-36
Checking the oil level and filling up oil 5-36
Draining oil 5-36
Maintenance of attachments 5-37
Electrical system 5-37
Service and maintenance work at regular intervals 5-37
Instructions concerning specific components 5-37
Alternator 5-37
Battery 5-38
General maintenance work 5-40
Cleaning 5-40
General instructions for all areas of the machine 5-40
Inside the cab 5-40
Cleaning the seat belt 5-41
Exterior of the machine 5-41
Engine compartment 5-41
Screw connections and attachments 5-41
Pivots and hinges 5-41
Overview of lubrication points 5-42
Parking the machine 5-43
Lubrication points on the boom, bucket and stick rams 5-43
BA 50Z3/6003 en – Edition 42 * Ba5003en4_1IVZfm I-7
Table of contents
Lubrication points on the boom and stick 5-44
Joint rod lubrication point 5-45
Lubrication points on the stabiliser blade and stabiliser blade ram 5-45
Lubrication points on the slewing ram and swivelling console 5-46
Lubrication points of ball bearing race of live ring 5-47
Lubrication points of live ring teeth 5-48
Powertilt lubrication points (option) 5-49
Lubrication points of hydraulic quickhitch (option) 5-49
Lubrication points of control lever base (from serial no AJ02777) 5-50
VDS lubrication points (option) 5-50
Central lubrication system (option) 5-51
Function 5-51
Status LEDs 5-51
Adjusting cycle time and lubrication time 5-52
Repair in case of clogging 5-52
Preparatory work before taking the machine out of service 5-53
Maintenance if the machine is out of service for a longer period of time 5-53
Putting into operation again 5-53
Fluids and lubricants 5-54
Oil grades for the diesel engine, depending on temperature 5-55
Additional oil change and filter replacement (hydraulic system) 5-55
Oil grades for the hydraulic system, depending on temperature 5-56
Maintenance plan (overview) 5-57
Maintenance label 5-62
Explanation of symbols on the maintenance label 5-62
Specifications
Chassis 6-1
Engine 6-1
Hydraulic system 6-2
Work hydraulics 6-2
Undercarriage and swivel unit 6-2
Stabiliser blade 6-2
Electrical system, model 50Z3 6-3
Fuse box in instrument panel 6-3
Main fuse box with relays underneath the cab 6-3
Relays 6-4
Electrical system, model 6003 (from serial no AH0611) 6-4
Fuse box on instrument panel (up to serial no AH02750) 6-4
Main fuse box with relays 6-5
Fuse box on instrument panel (from serial no AJ02777) 6-5
I-8 BA 50Z3/6003 en – Edition 42 * * Ba5003en4_1IVZfm
Table of contents
ECU control unit (6003 from serial no AH00611) 6-6
Noise levels 6-6
Vibration 6-6
Coolant compound table 6-7
Powertilt 6-7
Weight indications 6-8
Dimensions model 50Z3 6-9
Dimensions model 50Z3 VDS 6-11
Dimensions model 6003 standard boom, Vario (option) 6-13
Dimensions model 6003 triple articulation boom (option) 6-15
Lift capacity table 50Z3 6-17
Lift capacity table 50Z3 counterweight (option) 6-18
Lift capacity table 50Z3 long stick (option) 6-19
Lift capacity table 50Z3 long stick, counterweight (option) 6-20
Lift capacity table 50Z3 VDS short stick (option) 6-21
Lift capacity table 50Z3 VDS short stick, counterweight (option) 6-22
Lift capacity table 50Z3 VDS long stick (option) 6-23
Lift capacity table 50Z3 VDS long stick, counterweight (option) 6-24
Lift capacity table 6003 6-25
Lift capacity table 6003 counterweight (option) 6-26
Lift capacity table 6003 long stick (option) 6-27
Lift capacity table 6003 long stick, counterweight (option) 6-28
Lift capacity table 6003 long stick, triple articulation boom (option) 6-29
Lift capacity table 6003 long stick, triple articulation boom, counterweight (option)
6-30
Lift capacity table 6003 triple articulation boom (option) 6-31
Lift capacity table 6003 triple articulation boom, counterweight (option) 6-32
Lift capacity table 6003 Vario (option) 6-33
Abbreviations 1-2
Air filter 5-12
Air intake 5-14
Applications with lifting gear 2-10
Battery master switch 3-64
Biodegradable oil 5-31
Cab air filter 5-14, 5-15
Cab entry and exit 3-61
Check lists 3-15
Craning operation 3-69
Designated use and exemption from liability 2-2
Diesel particulate filter (option) 5-16
Driving on public roads 3-24
Driving the excavator 3-17
Emergency exit
Front Guard (option) 3-49
Fire extinguisher 1-27
Fluids and lubricants 5-54
Heating 3-33
Hose burst valve (option) 3-105
Important information
On this Operator’s Manual 1-1
Indicator lights and warning lights 3-11
Interior light 3-31
Legal regulations 1-7
Light system 3-30
Lowering the boom with the engine stopped 3-76, 3-84, 3-87
Machine
Brief description 1-4
Fields of application 1-5
Loading and transporting 3-71
Overview 1-3
Maintenance
Air filter 5-13, 5-14
Biodegradable oil 5-31
Bleeding the fuel system 5-5
Cab air filter 5-14
Central lubrication system (option) 5-51
Checking the coolant level 5-10
Checking the engine oil level 5-7
Checking the hydraulic oil level 5-29
Cleaning 5-40
Diesel particulate filter (option) 5-16
Electrical system 5-37
Engine and hydraulics cooling system 5-9
Engine lubrication system 5-7
Filling in engine oil 5-8
Filling up coolant 5-10
Filling up hydraulic oil 5-30
Filter element of air conditioning system (option) 5-15
Fluids and lubricants 5-54
Fuel system 5-2
General maintenance work 5-40
Hydraulic pressure lines 5-32
Hydraulic system 5-28
Instructions concerning specific components 5-37
Maintenance plan 5-57
Pivots and hinges 5-41
Screw connections 5-41
Service and maintenance work at regular intervals 5-37
Track maintenance 5-33
V-belt 5-25
Noise levels 1-18
Operation 3-1
3rd control circuit (option) 3-85
Before starting the engine 3-19
Moving off 3-24
Parking the machine 3-29
Seat belt height adjustment 3-45
Starting the engine 3-20
Triple articulation boom (option) 3-75, 3-76, 3-102
Vario (option) 3-90
Preheating start switch 3-17
Putting into operation 3-7, 3-9
Check lists 3-15
Putting the machine into operation for the first time 3-14
Safety instructions 3-14
Refuelling 5-3
Rotating beacon 3-32
Running-in period 3-14
Index
I-10 BA 50Z3/6003 en – Edition 42 * * Ba5003en4_1SIXfm
Index
Safety instructions 2-1
Applications with lifting gear 2-10
General conduct 2-3
Identification 2-1
Maintenance 2-12
Operation 2-5
Special hazards 2-14
Trailers and attachments 2-11
Transport 2-12
Seat (air suspension option) 3-42
Seat (standard) 3-39
Seat adjustment 3-37
Backrest adjustment 3-38, 3-40
Horizontal adjustment 3-38, 3-40, 3-43
Seat depth adjustment 3-40, 3-43
Weight adjustment 3-38, 3-40, 3-43
Seat belt 3-45
Seat belt height adjustment 3-45
Shatter protection 2-8, 3-57
Side window 3-56
Specifications 6-1
Chassis 6-1
Dimensions 6-9
Electrical system 6-3
Engine 6-1
Noise levels 6-6
Vibration 6-6
Work hydraulics 6-2
Starting aid 3-22
Tilting the upper carriage 3-88
Track maintenance 5-33
Ventilation 3-33
Ventilation, fresh air 3-33
Warranty 2-1
Washer system 3-36
Tank 3-36
Wiper 3-36
Working
Freeing the machine 3-112
Practical hints 3-112

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