Wacker Neuson Track Excavators 1404 Operators Manual_1000164553 – PDF DOWNLOAD

Wacker Neuson Track Excavators 1404 Operators Manual_1000164553 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Track Excavators 1404 Operators Manual_1000164553 – PDF DOWNLOAD

Language : English
Pages :142
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Track Excavators 1404 Operators Manual_1000164553 – PDF DOWNLOAD

Introduction
Important information on this Operator’s Manual 1-1
Machine overview 1-2
Brief description 1-3
Travelling drive 1-3
Work hydraulics 1-3
Cooling system 1-3
Cab (ROPS, TOPS and FOPS) 1-3
Fields of application, attachments 1-4
Use: attachment 1-4
Regulations 1-5
EC Declaration of Conformity version 1404 RD 1-6
Type labels and component numbers 1-7
Signs and symbols 1-8
Fire extinguisher 1-11
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Applications with lifting gear 2-7
Trailers and attachments 2-7
Transport 2-7
Safety instructions for maintenance 2-8
Warning of special hazards 2-10
Electrical energy 2-10
Gas, dust, steam, smoke 2-10
Hydraulics 2-10
Noise 2-10
Oil, grease and other chemical substances 2-11
Battery 2-11
Air intake 2-11
Tracks 2-11
Operation
Cab overview 3-2
Cab overview (legend) 3-3
Instrument panel overview 3-4
Instrument panel overview (legend) 3-5
Putting into operation 3-6
Safety instructions 3-6
Putting the machine into operation for the first time 3-6
Running-in period 3-6
Check lists 3-7
Start-up checklist 3-7
Operation checklist 3-8
Parking checklist 3-8
Driving the excavator 3-9
Preheating start switch: overview 3-9
Throttle lever: overview 3-9
Telltales and warning lights: overview 3-10
Table of contents
1-2 BA 1404 En – Ausgabe 20 * * Ba1404en2_0IVZfm
Before starting the engine 3-12
Starting the engine: general 3-12
Procedure 3-12
Starting with the drive interlock (option) 3-13
Starting at low temperatures 3-14
When the engine has started 3-14
Engine warm-up 3-14
Jump-starting the engine (supply battery) 3-15
Special instructions for driving on public roads 3-15
Moving off 3-16
Drive levers 3-16
Hydraulic brake 3-16
Driving on slopes 3-17
Specific safety instructions 3-17
Driving on slopes 3-18
Stabiliser blade control/telescopic undercarriage (option) 3-19
Parking the machine 3-21
Parking the machine on slopes 3-21
Light system 3-22
Roof lights (option) 3-22
Interior light 3-22
Rotating beacon (option) 3-23
Cab heating and ventilation 3-23
Heating adjustment 3-24
Washer system 3-24
Tank for washer system 3-24
Seat adjustment 3-25
Weight adjustment 3-25
Horizontal adjustment 3-25
Backrest adjustment 3-26
Seat belt 3-26
Emergency exit (with cab option) 3-27
Front window (with cab option) 3-28
Door (with cab option) 3-29
Engine cover 3-30
Battery master switch (model 1404) 3-30
Exit through the door (with standard cab option) 3-31
Towing the track excavator 3-32
Towing 3-32
Crane handling the machine 3-33
Loading and transporting the machine 3-36
Tying down the machine 3-37
Working with the machine 3-38
General safety instructions 3-38
Control levers/ISO controls: overview 3-39
Left-hand side control lever 3-39
Boom swivel controls 3-39
Auxiliary hydraulics 3-40
Right-hand side control lever 3-40
Lowering the boom at engine standstill/energy failure 3-41
Rotating the upper carriage 3-41
Swivel unit brake 3-41
Changeover valve for SAE/ISO controls (option) 3-42
Left-hand side control lever 3-42
Right-hand side control lever 3-42
Directional valve position 3-43
Directional valve 3-43
BA 1404 En – Ausgabe 20 * Ba1404en2_0IVZfm 1-3
Re-equipping attachments 3-44
Specific safety instructions 3-44
Removing a bucket 3-44
Mounting a bucket 3-45
Quickhitch (option) 3-45
Hydraulic quickhitch (option) 3-47
Maintenance 3-47
Operation 3-48
Connections for auxiliary hydraulics 3-49
Grab couplings 3-50
Attachments 3-51
Working with the standard bucket 3-51
Inadmissible work procedures 3-51
Excavator work position 3-52
Bucket position when digging 3-52
Excavating trenches 3-53
Loading 3-53
Grading 3-53
Excavating trenches sideways 3-54
Grading 3-55
Grading 3-55
Working alongside trenches 3-55
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
Fuel system 5-2
Specific safety instructions 5-2
Refuelling 5-2
Draining the fuel 5-3
Stationary fuel pumps 5-3
Diesel fuel specification 5-4
Bleeding the fuel system 5-4
Fuel prefilter with water separator 5-5
Engine lubrication system 5-6
Checking the oil level 5-6
Draining engine oil 5-7
Filling up engine oil 5-8
Engine cooling system 5-9
Specific safety instructions 5-9
Checking/filling up coolant 5-10
Air filter 5-13
Air intake 5-13
Replacing the filter 5-14
V-belt 5-15
Checking V-belt tension 5-15
Tightening the V-belt (dynamo) 5-16
Tightening the V-belt (alternator) 5-17
Hydraulic system 5-18
Specific safety instructions 5-18
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-20
Important information for the use of biodegradable oil 5-21
Pilot valve (from serial number AF01441) 5-22
Checking hydraulic pressure lines 5-23
1-4 BA 1404 En – Ausgabe 20 * * Ba1404en2_0IVZfm
Tracks 5-24
Checking track tension 5-24
Setting the tracks 5-25
Travelling drive 5-26
Checking the oil level and filling up oil 5-26
Draining oil 5-26
Maintenance of attachments 5-26
Electrical system 5-27
Specific safety instructions 5-27
Service and maintenance work at regular intervals 5-27
Instructions concerning specific components 5-28
Alternator 5-28
Battery 5-29
General maintenance work 5-30
Cleaning 5-30
General instructions for all areas of the machine 5-30
Inside the cab 5-31
Exterior of the machine 5-31
Engine compartment 5-31
Screw connections and attachments 5-32
Pivots and hinges 5-32
Fluids and lubricants 5-33
Additional oil change and filter replacement (hydraulics) 5-34
Maintenance plan (overview) 5-36
Maintenance label 5-40
Explanation of symbols on the maintenance label 5-40
Specifications
Chassis 6-1
Engine 6-1
Hydraulic system 6-1
Undercarriage and swivel unit 6-2
Stabiliser blade 6-2
Work hydraulics 6-2
Electrical system 6-3
Fuses on left-hand side control lever base 6-3
Main fuse and relays in the engine compartment 6-3
Noise levels 6-4
Vibration 6-4
Coolant compound table 6-4
Dimensions model 1404 6-5
Lift capacity table 1404 RD 6-6
Lift capacity table 1404 RD with long stick (option) 6-7
Lift capacity table 1404 RD with cab (option) and telescopic undercarriage (option)
6-8
Lift capacity table 1404 RD with cab (option), long stick (option) and telescopic undercarriage
(option) 6-9
BA 1404 En – Ausgabe 20 * Ba1404en2_0SIXfm 1-1
Index
Symbole
“Hose burst valve” safety feature (option) 3-51
A
Abbreviations 1-1
Air filter 5-13
Air intake 5-13
Applications with lifting gear 2-7
B
Battery 5-29
Battery master switch (model 1404) 3-30
Biodegradable oil 5-21
C
Check lists 3-7
Check the oil level 5-6
Crane-handling bracket 3-33
D
Designated use and exemption from liability 2-2
Driving the excavator 3-9
F
Fire extinguisher 1-11
Fluids and lubricants 5-33
H
Heating 3-23
Hydraulic system 5-18
I
Important information
On this Operator’s Manual 1-1
Instrument panel overview 3-4, 3-5
Interior light 3-22
L
Legal regulations 1-5
Light system 3-25
Lowering the boom with the engine stopped 3-41
M
Machine
Brief description 1-3
Fields of application 1-4
Loading and transporting 3-36
Overview 1-2
Maintenance 5-1
Air filter 5-14
Battery 5-29
Biodegradable oil 5-21
Bleeding the fuel system 5-4
Check the oil level 5-6
Checking the coolant level 5-10
Checking the engine oil level 5-6
Checking the hydraulic oil level 5-18
Electrical system 5-27
Engine and hydraulics cooling system 5-9
Filling in engine oil 5-8
Filling up coolant 5-10
Filling up hydraulic oil 5-20
Fluids and lubricants 5-33
Fuel system 5-2
General maintenance work 5-30
Hydraulic pressure lines 5-23
Instructions concerning specific components 5-28
Maintenance plan 5-36
Pivots and hinges 5-32
Screw connections 5-32
Screw connections and attachments 5-32
Service and maintenance work at regular intervals 5-27
Track maintenance 5-24
Maintenance label 5-40
N
Noise levels 1-8
O
Operation 3-1
Auxiliary hydraulics 3-40
Before starting the engine 3-12
Boom swivel controls 3-39
Cab overview 3-2
Cab overview (legend) 3-3
Hose burst valve (option) 3-51
Instrument panel overview 3-4
Instrument panel overview (legend) 3-5
Moving off 3-16
Parking the machine 3-21
Starting the engine 3-12
P
Preheating start switch 3-9
Putting into operation 3-2
Check lists 3-7
Putting the machine into operation for the first time 3-6
Safety instructions 3-6
R
Refuelling 5-2
Rotating beacon 3-23
Running-in period 3-6
Index
I
1-2 BA 1404 En – Ausgabe 20 * * Ba1404en2_0SIXfm
Index
S
Safety instructions 2-1
Applications with lifting gear 2-7
General conduct 2-3
Identification 2-1
Maintenance 2-8
Operation 2-5
Special hazards 2-10
Trailers and attachments 2-7
Transport 2-7
Seat adjustment 3-25
Backrest adjustment 3-26
Horizontal adjustment 3-25
Weight adjustment 3-25
Signs and symbols 1-8
Specifications 6-1
Chassis 6-1
Coolant compound table 6-4
Dimensions 6-5
Electrical system 6-3
Engine 6-1
Hydraulic system 6-1
Noise levels 6-4
Stabiliser blade 6-2
Undercarriage and swivel unit 6-2
Vibration 6-4
Work hydraulics 6-2
Starting aid 3-15
T
Telltales 3-10
Track maintenance 5-24
V
V-belt 5-15
Ventilation 3-23
Ventilation, fresh air 3-23
W
Warranty 2-1
Washer system 3-24, 3-25
Tank 3-24
Working
Freeing the machine 3-54
Practical hints 3-54

IMAGES PREVIEW OF THE MANUAL: