Wacker Neuson Track Excavators 75Z3 75Z32 8003 80032 Operator’s Manual  - PDF DOWNLOAD

Wacker Neuson Track Excavators 75Z3 75Z32 8003 80032 Operator’s Manual  - PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson Track Excavators 75Z3 75Z32 8003 80032 Operator’s Manual  - PDF DOWNLOAD

Language : English
Pages :270
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Wacker Neuson Track Excavators 75Z3 75Z32 8003 80032 Operator’s Manual  - PDF DOWNLOAD

1 Introduction 13
11 Important information on the Operator’s Manual 13
Abbreviations/symbols 13
12 Machine overview 14
13 Brief description 15
Travelling drive 15
Work hydraulics 15
Shock cartridges (option) 15
Cooling system 15
Cab 15
14 Fields of application, attachments 16
Use: attachment 16
15 Regulations 18
16 EC declaration of conformity for all machines delivered before 29 December 2009 19
17 EC declaration of conformity for all machines delivered after 29 December 2009 20
18 Declaration of conformity for machines without CE mark on the type label 21
19 Type labels and component numbers 22
110 Signs and symbols (up to serial no AH01658) 25
on the outside of the machine 25
111 Signs and symbols (from serial no AH01659) 29
Safety labels 34
112 Fire extinguisher 39
2 Safety instructions 41
21 Identification of warnings and dangers 41
22 Warranty 41
23 Disposal 41
24 Designated use and exemption from liability 42
25 General conduct and safety instructions 43
Organisational measures 43
26 Selection and qualification of staff, basic responsibilities 44
27 Safety instructions regarding operation 45
Normal operation 45
28 Information on visibility 46
29 Cab and protective structures (from serial no AJ02793) 47
Installing/removing the Front Guard 47
Work range and restricted visibility 48
210 Checks when reversing the machine 48
211 Trailer operation 48
212 Applications with lifting gear 49
Instructions on fastening loads 49
Prerequisite for safe use 50
213 Attachments 50
214 Safety instructions for maintenance 51
215 Warning of special hazards 53
Electrical system 53
Working in the area of underground electric lines 53
Working near overhead electric lines 53
Gas, dust, steam, smoke 54
Hydraulics 54
Noise 54
Oil, grease and other chemical substances 54
Using the quickhitches in water 54
Battery 54
Tracks 55
216 Hammer operation 55
Safety instructions 55
Working with a hammer 56
217 Transport and towing 57
Towing 57
Transport 57
3 Operation 59
31 Cab 75Z3/8003 (up to serial no AH00610) 60
32 Control elements 75Z3/8003 (up to serial no AH00610) 62
33 Cab 75Z3/8003 (serial nos AH00611 to AH02749) 64
34 Control elements 75Z3/8003 (serial nos AH00611 to AH02749) 66
35 Cab 75Z3 2/8003 2 (from serial no AJ02793) 68
36 Control elements 75Z3 2/8003 2 (from serial no AJ02793) 70
37 Indicator lights and warning lights: overview 72
38 Putting into operation 75
Safety instructions 75
Putting the machine into operation for the first time 75
Running-in period 75
Check lists 75
Start-up checklist 76
Operation checklist 76
Parking checklist 77
39 Driving the machine 78
Preheating start switch 78
Throttle 78
310 Automatic engine speed setting 79
311 Before starting the engine 80
Starting the engine: general 81
312 Starting with the drive interlock (option) 82
Drive interlock (up to serial no AH02749) 82
Drive interlock – internal transponder (from serial no AJ02793) 83
313 Jump-starting the engine (supply battery) 84
314 Starting at low temperatures 85
315 When the engine has started 85
316 Special instructions for driving on public roads 86
Drive position 86
Drive levers 86
High speed 87
Moving off 87
Hydraulic brake 87
Mechanical brake 87
317 Working on slopes 88
318 Stabiliser blade operation 90
319 Parking the machine 91
Parking the machine on slopes 91
320 Light system 92
Working light 92
Front and rear roof lights (option) (up to serial no AH02749) 93
Rotating beacon (option) 94
Interior light 94
321 Cab heating and ventilation 95
Summer/winter operation (up to serial no AD04617) 96
Heating controls (from serial no AD04618) 96
322 Air conditioning (option) 97
Recirculated air mode 97
323 Wiper/wash system 98
Tank for washer system 98
324 Seat (standard) 99
Seat depth adjustment100
Horizontal adjustment100
Weight adjustment100
Adjusting the head rest100
Backrest adjustment101
Height adjustment101
325 Seat (air suspension option)102
Seat depth adjustment103
Horizontal adjustment103
Weight adjustment103
Height adjustment103
Adjusting the head rest104
Backrest adjustment104
Horizontal suspension104
326 Seat belt105
327 Retracting lap belt (option)106
328 Mirrors (option)107
Safety instructions107
Adjusting the mirrors108
329 Emergency exit109
Emergency exit on machines equipped with protective Front Guard structures (option)109
330 Front window (up to serial no AD06526)110
331 Front window (from serial no AD06527)111
Opening the front window111
Closing the front window112
Opening the lower front window112
Closing the lower front window113
Opening the whole front window113
Closing the whole front window114
Opening the front window to a gap115
332 Opening the side window115
333 Engine cover115
334 Battery master switch116
335 Tilting the cab117
336 Door120
Door 75Z3120
Door 8003120
337 Exit through the door (up to serial no AH02749)122
338 Exit through the door (from serial no AJ02793)123
339 Armrest adjustment (75Z3/8003 up to serial no AH02749)124
340 Armrest adjustment (75Z3/8003 from serial no AJ02793)124
341 Towing the machine125
342 Crane handling the machine126
343 Loading and transporting the machine128
Safety instructions128
344 Tying down the machine129
345 Driving signal (option)129
346 Working with the machine130
General safety instructions130
347 Control levers/ISO controls: overview131
Left-hand control lever131
Hammer pedal lock (up to serial no AH02749)131
Boom/triple articulation boom operation (up to serial no AH02749)132
Hammer pedal lock (from serial no AJ02793)132
Boom/triple articulation boom operation (from serial no AJ02793)133
Right-hand control lever133
Lowering the boom with the engine stopped134
Rotating the upper carriage134
Swivel unit brake135
348 Changeover valve for SAE/ISO controls (option)136
Left-hand control lever136
Right-hand control lever136
Directional valve position136
Directional valve137
349 Control lever with proportional controls (option): overview138
Function138
Left-hand control lever139
Changeover between auxiliary hydraulics and boom swivel139
Switching the status indicator on/off for auxiliary hydraulics/boom swivel139
Operating the boom/auxiliary hydraulics140
Hammer operation140
Adjusting control response140
Characteristic curves – status indicator141
Right-hand control lever141
Releasing pressure141
350 Control lever if equipped with 3rd control circuit (option): overview142
Left-hand control lever142
Boom swivel (up to serial no AH02749)142
Boom swivel (from serial no AJ02793)143
Right-hand control lever143
Releasing pressure143
351 Vario (8003 option)144
Vario operation144
Driving across slopes with the Vario feature144
Vario warning device145
Warning ranges145
Working with the Vario feature146
Improved reach with the Vario feature146
352 Releasing the pressure on the work hydraulics147
Releasing pressure147
Pressure release with proportional controls (option)147
353 Re-equipping attachments148
Specific safety instructions148
Removing a bucket148
Mounting a bucket149
354 Quickhitch (option)149
355 Hydraulic quickhitch – Easy Lock (option)150
Picking up an attachment151
Setting down an attachment152
Shovel bucket operation153
356 Powertilt (option)153
Re-equipping154
Operation154
Right-hand control lever (Powertilt)154
357 Connections for auxiliary hydraulics155
Quickhitch couplings155
358 Safe load indicator (option)156
359 Safety feature “Hose burst valve” (option)157
360 Applications with lifting gear157
Lifting gear applications158
Fastening loads158
361 Work area assessment and preparation158
Examining the site158
Preparing the ground158
362 Working with the machine159
Working with the standard bucket159
Inadmissible work procedures159
Work position of machine160
Bucket position when digging160
Excavating trenches161
Loading161
Grading162
Excavating trenches laterally162
Working alongside trenches163
Stabiliser blade at rear163
Further practical hints for digging164
Loading vehicles164
Freeing the machine164
363 Grading164
Grading164
364 Increased volume of auxiliary hydraulics 8003 (from serial no AJ02782)165
4 Troubleshooting167
41 Troubleshooting the engine167
Indicator lights169
Seals, hoses169
Undercarriage170
42 Engine error codes:171
43 Malfunctions of the Powertilt unit175
44 Troubleshooting the central lubrication system (option)176
45 Proportional controls (option) diagnosis display177
5 Maintenance179
51 Introduction179
52 Safety-relevant parts179
53 Fuel system180
Refuelling181
Fuel-filling pump (option) (75Z3 up to serial no AD07209; 8003 up to serial no AD07187)181
Fuel-filling pump (option) (75Z3 from serial no AH00646; 8003 from serial no AH00611)182
Stationary fuel pumps182
Diesel fuel specification183
Bleeding the fuel system183
Fuel prefilter with water separator184
54 Engine lubrication system185
Checking the engine oil level185
Filling up engine oil186
55 Engine and hydraulics cooling system187
Specific safety instructions187
Checking/filling up coolant188
56 Air filter190
Replacing the air filter191
Air intake192
57 Change cab air filter192
58 Replacing the filter element of the air conditioning system (option)193
59 Diesel particulate filter (option)194
Main components of diesel particulate filter system194
How the diesel particulate filter works195
Machine operation with diesel particulate filter195
Display197
Temperature scale197
Exhaust gas back pressure scale197
Alarm messages198
Maintenance201
Oils and fuels202
Troubleshooting202
Warranty202
510 V-belt203
Checking V-belt tension203
Retightening the V-belt204
Checking the V-belt of the air conditioning system (option)205
Tightening the V-belt of the air conditioning system (option)205
511 Hydraulic system206
Specific safety instructions206
Checking the hydraulic oil level207
Filling up hydraulic oil208
Important information for the use of biodegradable oil209
Checking hydraulic pressure lines210
512 Tracks211
Checking the track tension of the rubber tracks211
Checking the track tension of the steel tracks (option) and hybrid tracks (option)212
Adjusting track tension212
513 Travelling drive214
Checking the oil level and filling up oil214
Draining oil214
514 Maintenance of attachments215
515 Electrical system215
Service and maintenance work at regular intervals215
Instructions concerning specific components215
Alternator215
Battery216
516 General maintenance work218
Cleaning218
General instructions for all areas of the machine218
Inside the cab218
Cleaning the seat belt219
Exterior of the machine219
Engine compartment219
Screw connections and attachments219
Pivots and hinges219
517 Overview of lubrication points220
Parking the machine221
Lubrication points on the boom, bucket and stick rams221
Lubrication points on the boom and stick222
Joint rod lubrication point223
Lubrication points on the stabiliser blade and stabiliser blade ram 75Z3223
Lubrication points of stabiliser blade ram 8003224
Lubrication points on the slewing ram and swivelling console224
Lubrication points of ball bearing race of live ring225
Lubrication points of live ring teeth226
Powertilt lubrication points (option)227
Lubrication points of hydraulic quickhitch (option)227
Lubrication points of control lever base (from serial no AJ02793)228
518 Central lubrication system (option)229
Function229
Status LEDs229
Adjusting cycle time and lubrication time230
Repair in case of clogging230
519 Preparatory work before taking the machine out of service231
520 Maintenance if the machine is out of service for a longer period of time231
Putting into operation again231
521 Fluids and lubricants232
Oil grades for the diesel engine, depending on temperature233
Additional oil change and filter replacement (hydraulic system)233
Oil grades for the hydraulic system, depending on temperature234
522 Maintenance plan (overview)235
523 Maintenance label240
Explanation of symbols on the maintenance label240
6 Specifications243
61 Chassis243
62 Engine243
63 Hydraulic system244
64 Work hydraulics244
65 Undercarriage and swivel unit244
66 Stabiliser blade245
67 Electrical system245
Fuse box on instrument panel (75Z3/8003 up to serial no AD07209/AD07187)245
Main fuse box with relays (75Z3/8003 up to serial no AD07209/AD07187)245
Fuse box on instrument panel (75Z3/8003 serial nos AH00646/AH00611 to AH02749/AH02747)246
Main fuse box with relays (75Z3/8003 from serial no AH00646/AH00611)246
Fuse box on instrument panel (75Z3/8003 from serial no AJ02793 /AH02798)247
68 ECU control unit (75Z3/8003 from serial no AH00646/AH00611)247
69 Noise levels248
610 Vibration248
611 Coolant compound table248
612 Powertilt249
613 Weight indications249
614 Dimensions model 75Z3250
615 Dimensions model 8003 Vario (option)252
616 Dimensions model 8003 triple articulation boom (option)254
617 Lift capacity table 75Z3256
618 Lift capacity table 75Z3 counterweight (option)257
619 Lift capacity table 75Z3 long stick (option)258
620 Lift capacity table 75Z3 long stick, counterweight (option)259
621 Lift capacity table 8003260
622 Lift capacity table 8003 counterweight (option)261
623 Lift capacity table 8003 long stick (option)262
624 Lift capacity table 8003 long stick, counterweight (option)263
625 Lift capacity table 8003 triple articulation boom (option)264
626 Lift capacity table 8003 triple articulation boom, counterweight (option)265
627 Lift capacity table 8003 long stick, triple articulation boom (option)266
628 Lift capacity table 8003 long stick, triple articulation boom, counterweight (option)267
629 Lift capacity table 8003 Vario (option)268

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