Xtreme Telehandler XR1045 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1045 Forklift Parts Manual – PDF DOWNLOAD

The Xtreme Telehandler XR1045 Parts Manual in PDF format is crucial for maintenance. Download for detailed insights into genuine replacement parts, ensuring effective repairs, and optimal forklift performance. Vital for comprehensive guidance in servicing your equipment.

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Xtreme Telehandler XR1045 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages : 909
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1045 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 10
XR1045 GENERAL INFORMATION 10
COMPONENT IDENTIFICATION 14
XR1045 COMPONENT IDENTIFICATION 14
CHASSIS 15
FUEL TANK ASSEMBLY, T3 15
FUEL TANK ASSEMBLY, T4F 17
FUEL TANK ASSEMBLY, PERMISSIBLE – No Engine 19
BOOM 21
BOOM ASSEMBLY 21
OPTION – SOLARGIZER 12V ALDEN 26
INNER BOOM ASSEMBLY 30
INNER BOOM SUB-ASSEMBLY 34
MID BOOM ASSEMBLY 37
OUTER BOOM ASSEMBLY 43
ANGLE INDICATOR ASSEMBLY 46
ADAPTER ASSEMBLY 48
OUTER BOOM ROLLER ASSEMBLY 50
ROLLER ASSEMBLY 52
MID ROLLER ASSEMBLY 54
CHAIN SHEAVE ASSEMBLY 56
CHAIN SHEAVE ASSEMBLY 58
ROLLER ASSEMBLY 60
SLIDE BLOCK ASSEMBLY 62
TUBE CLAMP ASSEMBLY #2 64
HOSE CLAMP ASSY 66
HOSE CLAMP ASSEMBLY 68
ENGINE 70
ASSY, ENG/TRAN PERKINS 854T4F 122HP W/AC 70
ENGINE/TRANSMISSION ASSEMBLY 80
ENGINE / TRANSMISSION ASSEMBLY 87
ENGINE, 854 PERKINS, T4F 92
CHASSIS ASSEMBLY – ENGINE 96
1045 T4F ZF CHASSIS ASSEMBLY – ENGINE (ALDEN) 100
1045 CHASSIS ASSEMBLY – ENGINE, T4F PERKINS 105
RT-045 ZF CHASSIS ASSEMBLY – ENGINE 111
1045-NE CHASSIS ASSEMBLY-NO ENGINE 117
1045 CHASSIS ASSEMBLY – ENGINE, T3-T3D 121
1045 CHASSIS ASSEMBLY – ENGINE, T4i 127
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 135
1045 ASSEMBLY, ENGINE/TRANSMISSION, T3 137
Cylinder Head Cover Base, Perkins 1104 143
Water Pump Kit, Perkins 1104 145
Alternator, Bracket and Fixings, Perkins 1104 147
TIMING CASE COVER, Perkins 1104 149
LEAK-OFF PIPES, Perkins 1104 151
TURBOCHARGER, Perkins 1104 153
FUEL LEAK OFF PIPES, Perkins 1104 155
LOW PRESSURE FUEL PIPES, Perkins 1104 157
FUEL FILTER, Perkins 1104 159
GLOW PLUGS, Perkins 1104 161
PIPEWORK AND CONNECTIONS, Perkins 1104 163
Flywheel Housing, Perkins 1104 165
FLYWHEEL ASSY, Perkins 1104 167
Cylinder Head Cover, Perkins 1104 169
Fuel Rail, Perkins 1104 171
High Pressure Fuel Pump, Perkins 1104 173
CRANKSHAFT SPEED SENSOR, Perkins 1104 175
Engine Control Module, Perkins 1104 177
INJECTOR ASSY, Perkins 1104 179
Rocker Arm Assy, Perkins 1104 181
REAR END OIL SEAL, Perkins 1104 183
Cylinder Head Assembly, Perkins 1104 185
ALTERNATOR, 854 PERKINS 187
DEF TANK, 854 PERKINS 189
Starter Motor 191
Fuel Pre-Lift Pump, 854 PERKINS 193
INJECTOR ASSY, 854 PERKINS 195
Dipstick & Tube 197
Cylinder Head Cover, 854 Pk 199
Water Outlet Housing, 854 PERKINS 201
Clean Emissions Module, 854 PERKINS 203
Breather, 854 Pk 205
Injector, Cummins 207
Injector Plumbing, Cummins 209
Turbocharger Assembly 211
Aftertreatment Device 213
Oil Pan 215
Lubricating Oil Pump, Cummins 217
Air Intake Manifold, Cummins 219
Fuel Plumbing, Cummins 221
Fuel System Accessories, Cummins 223
Engine Oil Cooler, Cummins 225
Engine Control Module, Cummins 227
Valve Cover, Cummins 229
Water Pump Drive, Cummins 231
Belt Tensioner, Cummins 233
COOLER ASSEMBLY, 854 PK 235
COOLER ASSEMBLY-PERMISSIBLE 237
RADIATOR ASSEMBLY T2, T3 239
RADIATOR/COOLER ASSEMBLY 241
RADIATOR SHROUD ASSEMBLY 243
RADIATOR SHROUD ASSEMBLY T-4 245
RADIATOR SHROUD ASSEMBLY, T4F 247
RADIATOR SHROUD ASSEMBLY, T4F CUMMINS 249
OVERFLOW TANK ASSEMBLY 251
EXPANSION TANK ASSEMBLY 253
AIR CLEANER ASSEMBLY 255
AIR CLEANER ASSEMBLY, 854 PERKINS T4F 257
AIR CLEANER ASSY 260
AIR CLEANER ASSY 262
AIR CLEANER ASSY 264
SCR/FLEX PIPE/SENSOR TUBE ASSEMBLY, T4F PERKINS 266
A/C COMPRESSOR SUB ASSEMBLY 268
CABIN AND COVERS 270
1045 T4F ZF FINAL ASSEMBLY, WITH ENCLOSED CAB AND A/C 270
1045 FINAL ASSEMBLY, PERKINS T4F WITH ENCLOSED CAB AND A/C 272
RT-045 ZF FINAL ASSEMBLY, WITH ENCLOSED CAB 275
1045 FINAL ASSEMBLY, 24V ALDEN 279
1045 FINAL ASSEMBLY, T3 281
1045 BASIC ASSEMBLY, T3 283
1045 FINAL ASSEMBLY, ENCLOSED CAB W/AC, T3 285
CAB ASSEMBLY, ENCLOSED W/AC, T4F ZF & T3 287
CAB ASSEMBLY, 1045 T3 ENCLOSED W/AC, KALMAR 289
CAB ASSEMBLY ENCLOSED WITH A/C T4F XR1534 292
ENCLOSED CAB ASSEMBLY 297
COMP DOOR ASSEMBLY – NEW STYLE 306
CAB ASSEMBLY, OPEN – PERMISSIBLE, NO ENGINE 308
CAB ASSEMBLY, OPEN, T3-T4i 311
ENCLOSED CAB WITH HEATER AND AIR CONDITIONING, TYP 314
1045 CAB ASSEMBLY WITH A/C, ALDEN 336
SEAT ASSEMBLY 338
FRONT CONSOLE ASSEMBLY TIER 4 FINAL 340
FRONT CONSOLE ASSEMBLY 343
FRONT CONTROL CONSOLE ASSEMBLY, T4F ZF 345
FRONT CONTROL CONSOLE ASSEMBLY – no engine 349
SIDE CONTROL CONSOLE ASSEMBLY 8K>12K 355
SIDE CONTROL CONSOLE ASSEMBLY 357
SIDE CONTROL CONSOLE ASSEMBLY 8K>12K T4F 359
SIDE CONTROL CONSOLE ASSEMBLY 361
SIDE CONSOLE SUB-ASSEMBLY 364
CHASSIS ASSEMBLY- COVERS 366
1045 CHASSIS ASSEMBLY – COVERS, T4F PERKINS 369
1045-NE CHASSIS ASSEMBLY-COVERS (NO ENGINE – UNDERGROUND) 372
RT-045 ZF CHASSIS ASSEMBLY- COVERS 378
1045 CHASSIS ASSEMBLY- COVERS, T3 381
SIDE CONSOLE COVER ASSEMBLY 385
SIDE CONSOLE COVER ASSEMBLY 387
SIDE CONSOLE TOP COVER ASSEMBLY 389
SIDE CONSOLE COVER ASSY 391
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 393
FRONT HANDLE ASSEMBLY 395
SWAY HANDLE ASSEMBLY 397
REAR HANDLE ASSEMBLY 399
REAR HANDLE ASSEMBLY 401
ACCELERATOR PEDAL ASSEMBLY 403
ACCELERATOR PEDAL ASSEMBLY 405
FRONT COVER ASSEMBLY 407
FRONT COVER ASSEMBLY, PK 409
ENGINE COVER ASSY – SLIDES 411
ENGINE COVER ASSY – ROLLER 413
ENGINE COVER ASSEMBLY 416
ENGINE COVER ASSEMBLY, CUMMINS 418
ENGINE COVER ASSEMBLY 1045 T4F ZF 421
ENGINE COVER, SUBASSEMBLYCUMMINS XR842 423
HOOD ROLLER ASSEMBLY SMALL HOOD 425
HOOD ROLLER ASSEMBLY LHS 427
CONSOLE ROLLER ASSEMBLY 429
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 431
RADIATOR COVER ASSEMBLY, TIER 4 433
RADIATOR COVER ASSEMBLY, CUMMINS 435
BATTERY COVER ASSEMBLY 437
REAR LIGHT ASSEMBLY 439
LIGHT MOUNT ASSEMBLY 441
OPTION – TOOLBOX ASSEMBLY, PINTLE 443
HYDRAULIC SYSTEM 445
HYDRAULIC PUMP ASSEMBLY 445
HYDRAULIC PUMP ASSEMBLY, HENGLI 450
TORQUE LIMITER CONTROL VALVE ASSEMBLY, HENGLI 454
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 456
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 458
HYDRAULIC TANK ASSEMBLY 460
HYDRAULIC TANK ASSEMBLY, OPTIONAL CONFIGURATION 462
HYDRAULIC TANK FILTER/BREATHER ASSEMBLY 464
HYDRAULIC / DEF TANK ASSEMBLY 466
ASSEMBLY HYDRAULIC / DEF TANK PURCHASED 470
TRANSMISSION SHIFT VALVE ASSEMBLY 472
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 474
P O VALVE ASSEMBLY, PERMISSIBLE (NO ENGINE) 476
DISTRIBUTION MANIFOLD ASSEMBLY 478
DISTRIBUTION MANIFOLD ASSEMBLY 480
DISTRIBUTION MANIFOLD ASSEMBLY, PERMISSIBLE (NO ENGINE) 483
ISOLATION MANIFOLD ASSEMBLY 487
ISOLATION MANIFOLD ASSEMBLY 489
CAM VALVE ASSEMBLY 491
BOOM MANIFOLD ASSEMBLY 493
ASSEMBLY FORK ADJ MANIFOLD 495
ASSEMBLY, FORK ADJUSTMENT MANIFOLD 497
OPERATOR CONTROL VALVE ASSEMBLY 499
OPERATOR CONTROL VALVE ASSEMBLY 8K>12K T4F 501
OPERATOR CONTROL VALVE ASSEMBLY 8K>12K 503
MASTER CYLINDER ASSEMBLY 505
LIFT CYLINDER ASSEMBLY 507
EXTEND CYLINDER ASSEMBLY 509
EXTEND CYLINDER HOUSING ASSEMBLY 511
EXTEND CYLINDER COLLAR ASSEMBLY 513
EXTEND CYLINDER SUPPORT ASSEMBLY 515
LIFT CYLINDER PIN ASSEMBLY 517
MASTER CYLINDER PIN ASSEMBLY 519
MASTER CYLINDER PIN ASSEMBLY 521
EXTEND CYLINDER PIN ASSEMBLY 523
CARRIAGE TILT CYLINDER ASSEMBLY 525
CARRIAGE TILT CYLINDER SUB-ASSEMBLY 527
ROTATE CYLINDER ASSEMBLY – OPTIONAL 529
SWAY CYLINDER ASSEMBLY-FRONT 531
SWAY CYLINDER ASSEMBLY – REAR 533
REAR SWAY CYLINDER ASSEMBLY – ZF 535
SWAY CYLINDER ASSEMBLY, FRONT AXLE 537
SWAY CYLINDER ASSEMBLY, REAR AXLE 539
AXLE CYLINDER SUB-ASSEMBLY 541
REAR AXLE LOCK MANIFOLD ASSEMBLY 543
AXLE LOCK MANIFOLD ASSEMBLY, PERMISSIBLE 545
CHASSIS HOSE KIT, T3 547
CHASSIS HOSE KIT, T4i 551
CHASSIS HOSE KIT, T4F Perkins 554
CHASSIS HOSE KIT, T4F CUMMINS 557
CHASSIS HOSE KIT, PERMISSIBLE 560
BOOM HOSE KIT 563
HYDRAULIC SCHEMATIC, 1045 PERMISSIBLE, NE 565
ELECTRICAL SYSTEM 566
OPTION BOOM LIGHTS ASSEMBLY 566
ENGINE HARNESS 74HP 3 8 CUMMINS 569
LEGACY TELEMATICS HARNESS 573
CONSOLE ELECTRICAL ASSEMBLY, T3 575
FRONT CONTROL PANEL ASSEMBLY 579
CONSOLE – ELECTRICAL ASSEMBLY, T4I 581
FRONT CONTROL PANEL ASSEMBLY T4F 583
ELECTRICAL CONSOLE ASSEMBLY, T4F 586
ELECTRICAL CENTER ASSEMBLY 588
STRIP TERMINAL ASSEMBLY #8 X 12 590
STRIP TERMINAL ASSEMBLY #6 X 16 592
STRIP TERMINAL ASSEMBLY #6 X 18 594
ENGINE RELAY ASSEMBLY 596
BATTERY DISCONNECT SWITCH ASSEMBLY 598
FUSE BLOCK ASSEMBLY 600
SOLENOID ASSEMBLY 602
TAIL AND TURN LIGHTS 604
LIGHT – GREEN LED ASSEMBLY 606
LIGHT – AMBER LED ASSEMBLY 608
ELECTRICAL SCHEMATIC, 854 PERKINS T4F 610
ELECTRICAL SHEMATIC, 1045 KALMAR 614
ELECTRICAL SCHEMATIC, CUMMINS QSF3 8 / ZF 617
TRANSMISSIONS, AXLES, & DRIVESHAFTS 620
TRANSMISSION AND PUMP ASSEMBLY ZF 620
TRANSMISSION AND PUMP ASSEMBLY, CARRARO 622
TRANSMISSION AND PUMP ASSEMBLY, DANA 625
TRANSMISSION, DANA 627
TRANSMISSION ASSEMBLY, FLANGES 633
REVERSE IDLER ASSEMBLY 635
REVERSE AND SECOND GEAR ASSEMBLY 637
FORWARD GEAR ASSEMBLY 639
PUMP DRIVE ASSEMBLY 641
AUXILIARY PUMP DRIVE ASSEMBLY 643
GEAR GROUP 645
TORQUE CONVERTER ASSEMBLY 647
DRIVE PLATE KIT 649
TURBINE SHAFT ASSEMBLY 651
CASE & REAR CONVERTER ASSEMBLY 653
CONVERTER HOUSING ASSEMBLY, DANA 20K 655
MODULATOR VALVE ASSEMBLY 657
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 659
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 661
CHARGING PUMP & FILTER ASSEMBLY 663
OUTPUT SHAFT ASSEMBLY 665
THIRD GEAR ASSEMBLY 667
LOW SPEED GEAR ASSEMBLY 669
DIPSTICK TUBE ASSEMBLY 671
DIPSTICK TUBE ASSEMBLY 673
TRANSMISSION AND PUMP ASSEMBLY, PERMISSIBLE (NO ENGINE) 675
CHASSIS ASSEMBLY – AXLES, 1045 T4F 680
RT-045 ZF CHASSIS ASSEMBLY – AXLES 687
CHASSIS / AXLE ASSEMBLY XR1045 74HP CU 695
CHASSIS / AXLE ASSEMBLY XR1045 T3 ALDEN 702
CHASSIS / AXLE ASSEMBLY XR1045 T3 710
1045 CHASSIS ASSEMBLY-AXLES (NO ENGINE) 718
1045 CHASSIS ASSEMBLY-AXLES, T3 724
CHASSIS/AXLE ASSEMBLY XR1045, 74hp CU 24V (ALDEN) 729
FRONT AXLE ASSEMBLY, ZF 736
FRONT AXLE ASSEMBLY XR1245 / XR1255 DANA 738
FRONT AXLE ASSEMBLY 740
FRONT AXLE ASSEMBLY, CARRARO – ARGENTINE 742
AXLE HOUSING, CARRARO, FRONT 744
REBUILD KIT, FRONT AXLE, CARRARO ARGENTINE 747
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO FRONT 749
BEVEL GEAR SET, CARRARO, FRONT 751
FINAL REDUCTION, CARRARO, FRONT 753
BRAKES, CARRARO, FRONT 755
WHEEL_HUB, CARRARO FRONT/REAR 757
DIFFERENTIAL, CARRARO, FRONT/REAR 759
DOUBLE_U-JOINT 761
STEERING ASSEMBLY, FRONT AXLE, DANA 763
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 765
BRAKE ASSEMBLY, FRONT AXLE, DANA 767
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 770
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 773
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 775
REAR AXLE ASSEMBLY ZF 777
REAR AXLE ASSEMBLY, CARRARO – ARGENTINE 779
Axle Housing, Carraro Rear 781
Brakes, Carraro Rear 784
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO REAR 786
BEVEL GEAR SET, CARRARO REAR 788
DIFFERENTIAL, CARRARO, Rear 790
DIFFERENTIAL, CARRARO, FRONT/REAR 792
DOUBLE_U-JOINT, CARRARO FRONT/REAR 794
REAR AXLE ASSEMBLY, DANA 796
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 798
BRAKE ASSEMBLY REAR AXLE 800
STEERING, BRAKES, WHEELS, & TIRES 802
STEERING COLUMN ASSEMBLY 802
REAR STEER VALVE ASSEMBLY, OPTIONAL 804
BRAKE VALVE ASSEMBLY MICO 806
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 808
BRAKE VALVE ASSEMBLY, PERMISSIBLE NE (NO ENGINE) 810
BRAKE CHARGE VALVE ASSEMBLY 812
BRAKE PRESSURE SWITCH ASSEMBLY 815
ACCUMULATOR ASSEMBLY 817
ACCUMULATOR CHARGE VALVE ASSEMBLY 819
WHEEL AND TIRE ASSEMBLY 821
LABELS 823
LABEL KIT 823
LABEL KIT, T4F ZF 838
ATTACHMENTS 853
OPTION, LECACY TELEMATICS XR1045/XR1245/XR1255/XR1534 853
PINTLE HOOK ASSEMBLY 855
HITCH PIN ASSEMBLY 857
CARRIAGE STANDARD HD ASSEMBLY 859
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 861
CARRIAGE PIN ASSEMBLY 863
Appendix A:Pages Index 865
Appendix B:Parts Index 871