Xtreme Telehandler XR1245/1254 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1245/1254 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

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Xtreme Telehandler XR1245/1254 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

Language : English
Pages : 544
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1245/1254 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

List of Effective Pages A
Service Bulletins B
Design Change Notices C
Alphabetical List of Parts Breakdowns ii
Numerical List of Parts Breakdowns v
Section 1 – General Information 1-1
Section 2 – Chassis 2-1
Section 3 – Labels and Load Charts 3-1
Section 4 – Engine 4-1
Section 5 – Transmission, Axles, and Driveshafts 5-1
Section 6 – Steering, Brakes, Wheels, and Tires 6-1
Section 7 – Hydraulic System 7-1
Section 8 – Electrical System 8-1
Section 9 – Boom 9-1
Section 10 – Cab and Consoles 10-1
Section 11 – Boom Attachments 11-1
Numerical and Alphabetical Indexes Index 1

2-1 1245 Basic Assembly 2-2
2-2 1254 Basic Assembly 2-4
2-3 1245 Final Assembly 2-6
2-4 1254 Final Assembly 2-8
2-5 1245 Chassis Assembly – Engine 2-10
2-6 1254 Chassis Assembly – Engine 2-17
2-7 1245 Chassis Assembly – Axles 2-24
2-8 1254 Chassis Assembly – Axles 2-31
2-9 1245 Chassis Assembly – Covers & Console 2-38
2-10 1254 Chassis Assembly – Covers & Console 2-43
3-1 Decals and Load Charts 3-2
4-1 Engine Transmission Assembly 4-2
4-2 Radiator Assembly 4-8
4-3 Overflow Tank Assembly 4-11
4-4 Air Cleaner Assembly 4-13
4-5 1245 Fuel Tank Assembly 4-15
4-6 1254 Fuel Tank Assembly 4-17
5-1 Transmission and Pump Assembly 5-2
5-2 Dipstick Tube Assembly 5-5
5-3 Front Axle Assembly 5-7
5-4 Rear Axle Assembly 5-9
5-5 1245 Front Driveshaft Assembly 5-11
5-6 1254 Front Driveshaft Assembly 5-13
5-7 Rear Driveshaft Assembly 5-15
6-1 Steering Column Assembly 6-2
6-2 Brake Valve Assembly 6-4
6-3 Accumulator Assembly 6-6
6-4 Accumulator Charge Valve Assembly 6-8
6-5 Brake Pressure Switch Assembly 6-10
7-1 Hydraulic Tank Assembly 7-2
7-2 Master Cylinder Assembly 7-4
7-3 High-Pressure Filter/Steering Valve Assembly 7-6
August 29, 2006 Preliminary Manual vi
Xtreme Manufacturing XR1245/1254 Forklift
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
7-4 Distribution Manifold Assembly 7-8
7-5 Isolation Manifold Assembly 7-12
7-6 Boom Manifold Assembly 7-15
7-7 1245 Operator Control Valve Assembly 7-17
7-8 1254 Operator Control Valve Assembly 7-20
7-9 Front Handle Assembly 7-22
7-10 Sway Handle Assembly 7-24
7-11 Rear Handle Assembly 7-26
7-12 1245 Lift Cylinder Assembly 7-28
7-13 1254 Lift Cylinder Assembly 7-30
7-14 1245 Extend Cylinder Assembly 7-32
7-15 1254 Extend Cylinder Assembly 7-34
7-16 1245 Extend Cylinder Housing Assembly 7-36
7-17 1254 Extend Cylinder Housing Assembly 7-38
7-18 1245 Extend Cylinder Support Assembly 7-40
7-19 1254 Extend Cylinder Support Assembly 7-42
7-20 Extend Cylinder Collar Assembly 7-44
7-21 Extend Cylinder Pin Assembly 7-46
7-22 Carriage Tilt Cylinder Assembly 7-48
7-23 Tilt Cylinder Subassembly 7-50
7-24 Front Axle Cylinder Assembly 7-52
7-25 Rear Axle Cylinder Assembly 7-54
7-26 Rear Axle Lock Manifold Assembly 7-56
7-27 Axle Cylinder Subassembly 7-58
7-28 1245 Outrigger Mount Assembly 7-60
7-29 1254 Outrigger Mount Assembly 7-63
7-30 Outrigger Cylinder Assembly 7-65
7-31 Outrigger Cylinder Assembly 7-67
7-32 1245 Boom Hose Kit 7-69
7-33 1254 Boom Hose Kit 7-71
7-34 1245 Chassis Hose Kit 7-73
7-35 1254 Chassis Hose Kit 7-77
8-1 Electrical Assembly 8-2
8-2 Electrical Center Assembly 8-7
8-3 Terminal Strip Assembly 8-9
August 29, 2006 Preliminary Manual vii
Xtreme Manufacturing XR1245/1254 Forklift
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
8-4 Terminal Strip Assembly 8-11
8-5 Terminal Strip Assembly 8-13
8-6 Engine Relay Assembly 8-15
8-7 Battery Disconnect Switch Assembly 8-17
8-8 Fuse Block Assembly 8-19
8-9 Solenoid Assembly 8-21
9-1 1245 Boom Assembly 9-2
9-2 1254 Boom Assembly 9-7
9-3 1245 Outer Boom Assembly 9-12
9-4 1254 Outer Boom Assembly 9-16
9-5 1245 Mid Boom Assembly 9-20
9-6 1254 Mid Boom Assembly 9-26
9-7 1245 Inner Boom Assembly 9-32
9-8 1254 Inner Boom Assembly 9-35
9-9 1245 Inner Boom Subassembly 9-38
9-10 1254 Inner Boom Subassembly 9-41
9-11 1245 Inner Boom Subassembly 9-44
9-12 1254 Inner Boom Subassembly 9-46
9-13 Angle Indicator Assembly 9-48
9-14 Adapter Assembly 9-50
9-15 Slide Block Assembly 9-52
9-16 Outer Boom Roller Assembly 9-54
9-17 Mid Boom Roller Assembly 9-56
9-18 Roller Assembly 9-58
9-19 Roller Assembly 9-60
9-20 Roller Assembly 9-62
9-21 Chain Sheave Assembly 9-64
9-22 Chain Sheave Assembly 9-66
9-23 Belleville Spring Stack 9-68
9-24 Tube Clamp Assembly No 2 9-70
9-25 Hose Clamp Assembly 9-72
10-1 1245 Cab Assembly 10-2
10-2 1254 Cab Assembly 10-9
10-3 Enclosed Cab Assembly 10-16
10-4 Front Control Console Assembly 10-20
August 29, 2006 Preliminary Manual viii
Xtreme Manufacturing XR1245/1254 Forklift
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
10-5 Front Control Panel Assembly 10-23
10-6 Control Enclosure Subassembly 10-25
10-7 1245 Side Control Console Assembly 10-28
10-8 1254 Side Control Console Assembly 10-32
10-9 Side Console Cover Assembly 10-36
10-10 Side Console Subassembly 10-38
10-11 Handle Boot Assembly 10-40
10-12 Accelerator Pedal Assembly 10-42
10-13 Front Cover Assembly 10-44
10-14 Engine Cover Assembly 10-47
10-15 Radiator Cover Assembly 10-51
10-16 Battery Cover Assembly 10-53
10-17 Rear Light Assembly 10-55
10-18 Radiator Shroud Assembly 10-57
10-19 Filler Plate Assembly 10-59
10-20 Console Roller Assembly 10-61
11-1 Standard Carriage Assembly 11-2
11-2 Optional Carriage Assembly 11-4
11-3 Rotate Carriage Assembly 11-6
11-4 Carriage Post Assembly 11-8
11-5 Carriage Pin Assembly 11-10
August 29,