Xtreme Telehandler XR1245 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1245 Forklift Parts Manual – PDF DOWNLOAD

The Xtreme Telehandler XR1245 Forklift Parts Manual in PDF format offers a detailed reference for identifying and ordering replacement parts, simplifying the maintenance process. Easily downloadable for quick access and efficient forklift repair.

FILE DETAILS:

Xtreme Telehandler XR1245 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages : 850
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1245 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 10
XR1245 GENERAL INFORMATION 10
COMPONENT IDENTIFICATION 14
XR1245 COMPONENT IDENTIFICATION 14
CHASSIS 15
OUTRIGGER MOUNT ASSEMBLY 15
OUTRIGGER ASSEMBLY 18
OUTRIGGER MOUNT SUB-ASSEMBLY 20
OUTRIGGER LEG ASSEMBLY 22
OUTRIGGER BULKHEAD ASSEMBLY 24
FUEL TANK ASSEMBLY 26
FUEL TANK ASSEMBLY, T4i 28
FUEL TANK ASSEMBLY, T4F 30
FUEL TANK ASSEMBLY, T4F CU 32
BOOM 34
BOOM ASSEMBLY 34
OPTION – SOLARGIZER 12V ALDEN 40
INNER BOOM ASSEMBLY 44
INNER BOOM SUB-ASSEMBLY 48
MID BOOM ASSEMBLY 51
OUTER BOOM ASSEMBLY 57
ANGLE INDICATOR ASSEMBLY 60
ADAPTER ASSEMBLY 62
ROLLER ASSEMBLY 4 50 OD x 3 00 ID 64
OUTER BOOM ROLLER ASSEMBLY 66
MID ROLLER ASSEMBLY 68
ROLLER ASSEMBLY 70
ROLLER ASSEMBLY 72
SLIDE BLOCK ASSEMBLY 74
CHAIN SHEAVE ASSEMBLY 76
CHAIN SHEAVE ASSEMBLY 78
TUBE CLAMP ASSEMBLY #2 80
HOSE CLAMP ASSY 82
EXTEND CYLINDER PIN ASSEMBLY 84
EXTEND CYLINDER SUPPORT ASSEMBLY 86
BOOM SUPPORT ASSEMBLY 88
ENGINE 90
CHASSIS ASSEMBLY – ENGINE 90
CHASSIS ASSEMBLY – ENGINE PERKINS T4F 97
CHASSIS ASSEMBLY – ENGINE, CUMMINS T4F 102
ENGINE / TRANSMISSION ASSEMBLY, T3 WITH A/C 108
ENGINE/TRANS 120HP CUMMINS 113
ENGINE / TRANSMISSION ASSEMBLY, T3 117
ENGINE TRANSMISSION ASSEMBLY, T2 122
ENGINE TRANSMISSION ASSEMBLY, T3 FLEX WITH A/C 128
ENGINE ASSEMBLY, T3 FLEX 122HP PERKINS 134
Cylinder Head Cover Base, Perkins 1104 140
Water Pump Kit, Perkins 1104 142
Alternator, Bracket and Fixings, Perkins 1104 144
TIMING CASE COVER, Perkins 1104 146
LEAK-OFF PIPES, Perkins 1104 148
TURBOCHARGER, Perkins 1104 150
FUEL LEAK OFF PIPES, Perkins 1104 152
LOW PRESSURE FUEL PIPES, Perkins 1104 154
FUEL FILTER, Perkins 1104 156
GLOW PLUGS, Perkins 1104 158
PIPEWORK AND CONNECTIONS, Perkins 1104 160
Flywheel Housing, Perkins 1104 162
FLYWHEEL ASSY, Perkins 1104 164
Cylinder Head Cover, Perkins 1104 166
Fuel Rail, Perkins 1104 168
High Pressure Fuel Pump, Perkins 1104 170
CRANKSHAFT SPEED SENSOR, Perkins 1104 172
Engine Control Module, Perkins 1104 174
INJECTOR ASSY, Perkins 1104 176
Rocker Arm Assy, Perkins 1104 178
REAR END OIL SEAL, Perkins 1104 180
Cylinder Head Assembly, Perkins 1104 182
ENGINE TRANSMISSION ASSEMBLY, T4i, WITH A/C 184
ENGINE TRANSMISSION ASSEMBLY, T4i, NO A/C 192
ASSY, ENG/TRAN PERKINS 854T4F 122HP W/AC 197
ALTERNATOR, 854 PERKINS 207
DEF TANK, 854 PERKINS 209
Starter Motor 211
Fuel Pre-Lift Pump, 854 PERKINS 213
INJECTOR ASSY, 854 PERKINS 215
ENGINE, 854 PERKINS, T4F 217
Dipstick & Tube 221
Cylinder Head Cover, 854 Pk 223
Water Outlet Housing, 854 PERKINS 225
Clean Emissions Module, 854 PERKINS 227
Breather, 854 Pk 229
Injector, Cummins 231
Injector Plumbing, Cummins 233
Turbocharger Assembly 235
Aftertreatment Device 237
Oil Pan 239
Lubricating Oil Pump, Cummins 241
Air Intake Manifold, Cummins 243
Fuel Plumbing, Cummins 245
Fuel System Accessories, Cummins 247
Engine Oil Cooler, Cummins 249
Engine Control Module, Cummins 251
Valve Cover, Cummins 253
Water Pump Drive, Cummins 255
Belt Tensioner, Cummins 257
RADIATOR ASSEMBLY T2, T3 259
RADIATOR ASSEMBLY T3 261
RADIATOR ASSEMBLY T4 263
COOLER ASSEMBLY, 854 PK 265
RADIATOR ASSEMBLY 3 SECTION CORE T4 267
RADIATOR SUB-ASSEMBLY T4 269
RADIATOR/COOLER ASSEMBLY 271
RADIATOR SHROUD ASSEMBLY 273
RADIATOR SHROUD ASSEMBLY, T4F 275
RADIATOR SHROUD ASSEMBLY CUMMINS T4F 277
OVERFLOW TANK ASSEMBLY 279
AIR CLEANER ASSY 281
AIR CLEANER ASSY 283
AIR CLEANER ASSY 285
AIR CLEANER ASSEMBLY TIER 4-i 287
AIR CLEANER ASSEMBLY, 854 PERKINS T4F 289
AIR CLEANER ASSEMBLY, CUMMINS 292
Air Intake Connection 294
Air Intake Connection 296
AIR CONDITIONING ASSEMBLY 298
AIR CONDITIONING ASSEMBLY 300
SCR/FLEX PIPE/SENSOR TUBE ASSEMBLY, T4F PERKINS 302
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 304
A/C COMPRESSOR SUB ASSEMBLY 306
CABIN AND COVERS 308
CAB MOUNTING – ENCLOSED W/AC T4F CUMMINS XR1245 308
CAB ASSEMBLY OPEN T4F XR1255 313
CAB ASSEMBLY ENCLOSED T4F XR1255 317
CAB ASSEMBLY ENCLOSED W/AC T4F XR1255 320
1245 Cab assembly NC OPEN T3 XR1245 324
ENCLOSED CAB ASSEMBLY 329
COMP DOOR ASSEMBLY – NEW STYLE 338
CAB ASSEMBLY, NC ENCLOSED 340
CAB ASSEMBLY, T4 OPEN 343
CAB ASSEMBLY, ENCLOSED T4F PERKINS 346
CAB ASSY 1245 ENCLOSED, T4F 349
ENCLOSED CAB WITH HEATER AND AIR CONDITIONING, TYP 355
SEAT ASSEMBLY 377
FRONT CONTROL PANEL ASSEMBLY 379
FRONT CONTROL PANEL ASSEMBLY T4i 381
FRONT CONTROL CONSOLE ASSEMBLY T4F PK 383
FRONT CONTROL CONSOLE ASSEMBLY T4F CU 385
FRONT CONSOLE ASSEMBLY 387
SIDE CONTROL CONSOLE ASSEMBLY 389
SIDE CONTROL CONSOLE ASSEMBLY 8K>12K 392
SIDE CONTROL CONSOLE ASSEMBLY 8K>12K T4F 394
SIDE CONSOLE COVER ASSEMBLY 396
SIDE CONSOLE TOP COVER ASSEMBLY 398
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 400
REAR HANDLE ASSEMBLY 402
REAR HANDLE ASSEMBLY 404
SWAY HANDLE ASSEMBLY 406
ACCELERATOR PEDAL ASSEMBLY 408
CHASSIS ASSEMBLY – COVERS T4F-C 410
CHASSIS ASSEMBLY – COVERS T4F 413
CHASSIS ASSEMBLY – COVERS, T3D 416
CHASSIS ASSEMBLY – COVERS, T3 419
CHASSIS ASSEMBLY – COVERS 421
FRONT COVER ASSEMBLY 426
FRONT COVER ASSEMBLY, PK 428
FRONT COVER ASSEMBLY, T4F CUMMINS SHORT 430
ENGINE COVER ASSY – ROLLER 432
ENGINE COVER ASSEMBLY 435
ENGINE COVER ASSEMBLY, T4F PK 437
ENGINE COVER ASSEMBLY, T4F CUMMINS 439
ENGINE COVER ASSEMBLY – ROLLER 441
HOOD ROLLER ASSEMBLY SMALL HOOD 443
HOOD ROLLER ASSEMBLY LHS 445
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 447
RADIATOR COVER ASSEMBLY, TIER 4 449
RADIATOR COVER ASSEMBLY, CUMMINS 451
BATTERY COVER ASSEMBLY 453
REAR LIGHT ASSEMBLY 455
LIGHT MOUNT ASSEMBLY 457
CONSOLE ROLLER ASSEMBLY 459
OPTION – TOOLBOX ASSEMBLY, PINTLE 461
OPTION – SLOW MOVING VEHICLE SIGN 463
HYDRAULIC SYSTEM 465
HYDRAULIC PUMP ASSEMBLY 465
HYDRAULIC PUMP ASSEMBLY, HENGLI 470
HYDRAULIC TANK ASSEMBLY 474
HYDRAULIC / DEF TANK ASSEMBLY 476
HYDRAULIC / DEF TANK CU 3 8 ASSEMBLY 480
ASSEMBLY HYDRAULIC / DEF TANK PURCHASED 483
HYDRAULIC TANK FILTER/BREATHER ASSEMBLY 485
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 487
DISTRIBUTION MANIFOLD ASSEMBLY 489
ASSY, DISTRIBUTION VALVE 491
ISOLATION MANIFOLD ASSEMBLY 493
ISOLATION MANIFOLD ASSEMBLY, T3/3Flex 495
ISOLATION MANIFOLD ASSEMBLY 497
ISOLATION VALVE ASSEMBLY 499
BOOM MANIFOLD ASSEMBLY 501
ASSEMBLY FORK ADJ MANIFOLD 503
OPERATOR CONTROL VALVE ASSEMBLY 505
OPERATOR CONTROL VALVE ASSEMBLY T4F 507
OPERATOR CONTROL VALVE ASSEMBLY 8K>12K T4F 509
MASTER CYLINDER ASSEMBLY 2 75B 511
MASTER CYLINDER ASSEMBLY, HENGLI 513
LIFT CYLINDER ASSEMBLY 515
LIFT CYLINDER ASSEMBLY , HENGLI 517
EXTEND CYLINDER ASSEMBLY 519
EXTEND CYLINDER ASSEMBLY, HENGLI 521
EXTEND CYLINDER HOUSING ASSEMBLY 523
EXTEND CYLINDER COLLAR ASSEMBLY 525
MASTER CYLINDER PIN ASSEMBLY 527
MASTER CYLINDER PIN ASSEMBLY 529
LIFT CYLINDER PIN ASSEMBLY 531
CARRIAGE TILT CYLINDER ASSEMBLY 533
CARRIAGE TILT CYLINDER SUB-ASSEMBLY 536
CARRIAGE TILT CYLINDER ASSEMBLY 538
FRONT AXLE CYLINDER ASSEMBLY 540
REAR AXLE CYLINDER ASSEMBLY 542
AXLE CYLINDER SUB-ASSEMBLY 544
SWAY CYLINDER ASSEMBLY-FRONT 546
SWAY CYLINDER ASSEMBLY – REAR 548
REAR AXLE LOCK MANIFOLD ASSEMBLY 550
OUTRIGGER CYLINDER ASSEMBLY 552
OUTRIGGER CYL ASSEMBLY, HENGLI 554
OUTRIGGER CYLINDER SUB-ASSEMBLY 556
CHASSIS HOSE KIT 558
CHASSIS HOSE KIT, T4D 562
CHASSIS HOSE KIT, T4F 25022-006 565
BOOM HOSE KIT 568
ELECTRICAL SYSTEM 570
LEGACY TELEMATICS HARNESS 570
ENGINE HARNESS 3 8 CUMMINS XR1255/1245/1354 572
ELECTRICAL ASSEMBLY 576
ELECTRICAL ASSEMBLY, T4i 578
ELECTRICAL CONSOLE ASSEMBLY 581
ELECTRICAL ASSEMBLY 586
ELECTRICAL CENTER ASSEMBLY W/OR 590
STRIP TERMINAL ASSEMBLY #8 X 12 592
STRIP TERMINAL ASSEMBLY #6 X 16 594
STRIP TERMINAL ASSEMBLY #6 X 18 596
BATTERY DISCONNECT SWITCH ASSEMBLY 598
FUSE BLOCK ASSEMBLY 600
FUSE BLOCK ASSEMBLY 602
SOLENOID ASSEMBLY 604
ENGINE RELAY ASSEMBLY 606
TAIL AND TURN LIGHTS 608
OPTION BOOM LIGHTS ASSEMBLY 610
LIGHT – AMBER LED ASSEMBLY 613
REAR CAMERA OPTION XR1245/XR1255/XR1534 615
TRANSMISSIONS, AXLES, & DRIVESHAFTS 617
TRANSMISSION AND PUMP ASSEMBLY 617
TRANSMISSION AND PUMP ASSEMBLY, CARRARO 619
TRANSMISSION AND PUMP ASSEMBLY DANA 20K 622
TRANSMISSION AND PUMP ASSEMBLY CUMMINS 624
TRANSMISSION, DANA 631
TRANSMISSION ASSEMBLY, FLANGES 637
REVERSE IDLER ASSEMBLY 639
REVERSE AND SECOND GEAR ASSEMBLY 641
FORWARD GEAR ASSEMBLY 643
PUMP DRIVE ASSEMBLY 645
AUXILIARY PUMP DRIVE ASSEMBLY 647
GEAR GROUP 649
TORQUE CONVERTER ASSEMBLY 651
DRIVE PLATE KIT 653
TURBINE SHAFT ASSEMBLY 655
CASE & REAR CONVERTER ASSEMBLY 657
CONVERTER HOUSING ASSEMBLY, DANA 20K 659
MODULATOR VALVE ASSEMBLY 661
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 663
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 665
CHARGING PUMP & FILTER ASSEMBLY 667
OUTPUT SHAFT ASSEMBLY 669
THIRD GEAR ASSEMBLY 671
LOW SPEED GEAR ASSEMBLY 673
CHASSIS ASSEMBLY – AXLES 675
CHASSIS ASSEMBLY – AXLES, T4F-PK 682
CHASSIS ASSEMBLY – AXLES, T4F-C 689
FRONT AXLE ASSEMBLY, CARRARO – ARGENTINE 696
REBUILD KIT, FRONT AXLE, CARRARO ARGENTINE 698
AXLE HOUSING, CARRARO, FRONT 700
FINAL REDUCTION, CARRARO, FRONT/REAR 703
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO FRONT 705
BEVEL GEAR SET, CARRARO, FRONT 707
BRAKES, CARRARO, FRONT 709
WHEEL_HUB, CARRARO FRONT/REAR 711
DOUBLE_U-JOINT 713
DIFFERENTIAL, CARRARO, FRONT/REAR 715
FRONT AXLE ASSEMBLY XR1245 / XR1255 DANA 717
STEERING ASSEMBLY, FRONT AXLE, DANA 719
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 721
BRAKE ASSEMBLY, FRONT AXLE, DANA 723
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 726
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 729
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 731
REAR AXLE ASSEMBLY, CARRARO – ARGENTINE 733
DIFFERENTIAL, CARRARO, FRONT/REAR 735
DOUBLE_U-JOINT, CARRARO FRONT/REAR 737
Axle Housing, Carraro Rear 739
Brakes, Carraro Rear 742
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO REAR 744
BEVEL GEAR SET, CARRARO REAR 746
DIFFERENTIAL, CARRARO, Rear 748
REAR AXLE ASSEMBLY, DANA 750
REAR AXLE ASSEMBLY, DANA 752
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 754
BRAKE ASSEMBLY REAR AXLE 756
FRONT DRIVESHAFT ASSEMBLY 758
REAR DRIVESHAFT ASSEMBLY 760
STEERING, BRAKES, WHEELS, & TIRES 762
STEERING COLUMN ASSEMBLY 762
BRAKE VALVE ASSEMBLY MICO 764
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 766
BRAKE VALVE ASSEMBLY, POCLAIN 768
BRAKE CHARGE VALVE ASSEMBLY 770
ACCUMULATOR CHARGE VALVE ASSEMBLY 773
ACCUMULATOR ASSEMBLY 775
BRAKE PRESSURE SWITCH ASSEMBLY 777
WHEEL AND TIRE ASSEMBLY 779
LABELS 781
LABEL KIT 1245 T4I 781
ATTACHMENTS 787
PINTLE HOOK ASSEMBLY 787
OPTION, LECACY TELEMATICS XR1045/XR1245/XR1255/XR1534 789
CARRIAGE STANDARD HD ASSEMBLY 791
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 793
ADJUSTABLE CARRIAGE ASSEMBLY 72” HEAVY DUTY 795
FORK POSITIONING CARRIAGE ASSEMBLY 797
CARRIAGE POST ASSEMBLY 799
CARRIAGE PIN ASSEMBLY 801
HITCH PIN ASSEMBLY 803
Appendix A:Pages Index 805
Appendix B:Parts Index 811