Xtreme Telehandler XR1255-B Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1255-B Forklift Parts Manual – PDF DOWNLOAD

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Xtreme Telehandler XR1255-B Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages :506
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1255-B Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION
XR1255-B GENERAL INFORMATION 1-1
COMPONENT IDENTIFICATION
XR1255-B COMPONENT IDENTIFICATION 2-1
CHASSIS
OUTRIGGER ASSEMBLY 3-1
OUTRIGGER MOUNT ASSEMBLY 3-2
OUTRIGGER LEG ASSEMBLY 3-3
HYDRAULIC/FUEL TANK ASSEMBLY XR1555 3-4
BOOM
BOOM ASSEMBLY XR1255-B 4-1
OPTION – SOLARGIZER 12V ALDEN 4-2
OUTER BOOM ASSEMBLY, 1555 4-3
MID BOOM ASSEMBLY 4-4
INNER BOOM SUB-ASSEMBLY, 1555 4-5
EXTEND CYLINDER HOUSING ASSEMBLY XR1555 4-6
EXTEND CYLINDER PIN ASSEMBLY 4-7
EXTEND CYLINDER SUPPORT ASSEMBLY 4-8
OUTER BOOM ROLLER ASSEMBLY 4-9
BOOM SUPPORT ASSEMBLY XR1255B XR1555 4-10
ROLLER ASSEMBLY 4-11
ROLLER ASSEMBLY 4-12
MID ROLLER ASSEMBLY 4-13
CHAIN SHEAVE ASSEMBLY 4-14
CHAIN SHEAVE ASSEMBLY 4-15
TUBE CLAMP ASSEMBLY #2 4-16
C TO B-CLASS ADAPTER ASSEMBLY XR1255B 4-17
ANGLE INDICATOR ASSEMBLY 4-18
HOSE CLAMP ASSEMBLY 4-19
SLIDE BLOCK ASSEMBLY 4-20
SLIDE BLOCK ASSY – EXT TUBE 4-21
OPTION, COORDINATED BOOM, XR1255B XR1555 4-22
TRANSDUCER MOUNT, BASE ASSEMBLY 4-23
TRANSDUCER MOUNT, TIP ASSEMBLY 4-24
MAGNET, COORDINATED MOTION ASSEMBLY 4-25
ENGINE
A/C COMPRESSOR SUB ASSEMBLY (33131-000) 5-1
ENGINE / TRANSMISSION ASSEMBLY (33154-000) 5-2
TURBOCHARGER PERKINS TIER 4 FINAL 5-3
COOLER ASSEMBLY (29834-000) 5-4
RADIATOR SHROUD ASSEMBLY (29696-001) 5-5
AIR CLEANER ASSEMBLY (14377-000) 5-6
FIGURE 4-4. FUEL TANK ASSEMBLY (26600-003) 5-7
SCR/FLEX PIPE/SENSOR TUBE ASSEMBLY (33166-000) 5-8
CHASSIS ASSEMBLY – ENGINE XR1255B – NOVEMBER 2020 AND BEFORE 5-9
CHASSIS – ENGINE ASSEMBLY XR1255-B – DECEMBER 2020 AND AFTER 5-10
ENGINE/TRANSMISSION ASSEMBLY, 120HP CUMMINS/DANA 1555 – AUGUST 2022 AND
BEFORE 5-11
ENGINE / TRANSMISSION ASSEMBLY 120HP CUMMINS/DANA XR1555 – SEPTEMBER 2022 AND
AFTER 5-12
A/C COMPRESSOR SUB ASSEMBLY, CUMMINS 74HP 5-13
AIR CLEANER ASSEMBLY, CUMMINS 5-14
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 5-15
CABIN & COVERS
CAB MOUNTING – OPEN CAB XR1255-B 6-1
CAB MOUNTING – ENCLOSED CAB XR1255-B 6-2
CAB MOUNTING – ENCLOSED CAB W/AC XR1255-B 6-3
CAB ASSEMBLY, OPEN W/OUTRIGGERS DANA XR1555 – NOVEMBER 2020 AND BEFORE 6-4
CAB ASSEMBLY OPEN WITH OUTRIGGERS DANA – DECEMBER 2020 AND AFTER 6-5
CAB ASSEMBLY, ENCLOSED – NOVEMBER 2020 AND BEFORE 6-6
CAB ASSEMBLY ENCLOSED WITH OUTRIGGERS DANA – DECEMBER 2020 AND AFTER 6-7
CAB ASSEMBLY, ENCLOSED W/AC XR1555 – NOVEMBER 2020 AND BEFORE 6-8
CAB ASSEMBLY ENCLOSED W/AC DANA WITH OUTRIGGERS – DECEMBER 2020 AND AFTER
6-9
CAB WELDMENT, B-SERIES, ENCLOSED 6-10
SEAT ASSEMBLY 6-11
ACCELERATOR PEDAL ASSEMBLY 6-12
CHASSIS ASSEMBLY- COVERS XR1255-B – NOVEMBER 2020 AND BEFORE 6-13
CHASSIS – COVERS ASSEMBLY XR1255-B – DECEMBER 2020 AND AFTER 6-14
COVER FRONT ASSEMBLY XR1555 6-15
FRONT COVER ASSEMBLY APRIL 2020 AND BEFORE 6-16
FRONT COVER FRAME AND DOORS ASSEMBLY XR1555 MAY 2020 AND AFTER 6-17
ENGINE COVER ASSEMBLY 120 HP XR1347 6-18
ENGINE COVER ASSEMBLY 6-19
ENGINE COVER, TOP, ASSEMBLY XR1347 APRIL 2020 AND BEFORE 6-20
ENGINE COVER , TOP, ASSEMBLY XR1347 MAY 2020 AND AFTER 6-21
COVER, ENGINE, RH SIDE XR1055 ASSEMBLY 6-22
REAR COVER ASSEMBLY, 120HP 6-23
COOLER COVER ASSEMBLY, 120 HP 6-24
COOLER COVER ASSEMBLY 6-25
BATTERY COVER ASSEMBLY 6-26
COVER ASSEMBLY, DEF, 120 HP CUMMINS 6-27
TOOLBOX ASSEMBLY XR1255B / XR1555 6-28
OPTION – FENDERS XR1255B / XR1555 6-29
OPTION – SLOW MOVING VEHICLE SIGN 6-30
HYDRAULIC SYSTEM
HYDRAULIC PUMP ASSEMBLY, HENGLI 7-1
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 7-2
TORQUE LIMITER CONTROL VALVE ASSEMBLY, HENGLI 7-3
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 7-4
HIGH PRESSURE FILTER / STEERING VALVE ASSEMBLY 7-5
BRAKE/STEER MANIFOLD ASSEMBLY 7-6
BOOM MANIFOLD ASSEMBLY 7-7
VALAVE MAIN CONTROL ASSEMBLY 7-8
VALVE, MAIN CONTROL HAWE 7-9
EXTEND CYLINDER ASSEMBLY 7-10
EXTEND CYLINDER COLLAR ASSEMBLY 7-11
MASTER CYLINDER ASSEMBLY, 3.15 BORE 7-12
MASTER CYLINDER PIN ASSEMBLY 7-13
MASTER CYLINDER PIN ASSEMBLY 7-14
LIFT CYLINDER ASSEMBLY, 6.00 BORE 7-15
LIFT CYLINDER PIN ASSEMBLY 7-16
SWAY CYLINDER ASSEMBLY-FRONT 7-17
SWAY CYLINDER ASSEMBLY – REAR 7-18
REAR AXLE LOCK MANIFOLD ASSEMBLY 7-19
OUTRIGGER BULKHEAD ASSEMBLY 7-20
OUTRIGGER CYL ASSEMBLY, HENGLI 7-21
OUTRIGGER MANIFOLD ASSEMBLY 7-22
TILT CYLINDER ASSEMBLY, 6.30 BORE 7-23
SWAY MODE MANIFOLD 7-24
CHASSIS HOSE KIT, XR1555 120HP 7-25
HYDRAULIC SCHEMATIC XR1555 7-26
ELECTRICAL SYSTEM
KIEWIT LHP TELEMATICS HARNESS 8-1
120HP ENGINE HARNESS CUMMINS 3.8L 8-2
ELECTRICAL ACCESS PANEL ASSEMBLY 8-3
SWITCH PANEL ASSEMBLY 8-4
ASSY, GT JOYSTICK SWAY 8-5
JOYSTICK ASSEMBLY, DUAL AXIS 8-6
STRIP TERMINAL ASSEMBLY #8 X 12 8-7
STRIP TERMINAL ASSEMBLY #6 X 12 8-8
BATTERY DISCONNECT SWITCH ASSEMBLY 8-9
REAR LIGHT ASSEMBLY 8-10
OPTION -BOOM LIGHTS 8-11
JOYSTICK PG CAN I/O HARNESS 8-12
HARNESS, WINDSHIELD WIPER 8-13
BACK UP LIGHT HARNESS 8-14
HARNESS – LENGTH SENSOR COORDINATED MOTION 8-15
ELECTRICAL SCHEMATIC XR1147 120HP 8-16
ELECTRICAL SCHEMATIC XR1547 XR1555 XR1247 XR1255B 8-17
TRANSMISSION, AXLES & DRIVESHAFTS
CHASSIS ASSEMBLY – AXLES XR1255-B – NOVEMBER 2020 AND BEFORE 9-1
CHASSIS-AXLES ASSEMBLY XR1255-B – DECEMBER 2020 AND AFTER 9-2
TRANSMISSION ASSEMBLY – DANA 1555 – AUGUST 2022 AND BEFORE 9-3
TRANSMISSION-DANA/CUMMINS ASSEMBLY – SEPTEMBER 2022 AND AFTER 9-4
TRANSMISSION, DANA T20000 9-5
CONVERTER HOUSING ASSEMBLY, DANA 20K 9-6
CASE & REAR CONVERTER ASSEMBLY 9-7
TURBINE SHAFT ASSEMBLY 9-8
DRIVE PLATE KIT 9-9
TORQUE CONVERTER ASSEMBLY 9-10
GEAR GROUP 9-11
AUXILIARY PUMP DRIVE ASSEMBLY 9-12
PUMP DRIVE ASSEMBLY 9-13
FORWARD GEAR ASSEMBLY 9-14
REVERSE AND SECOND GEAR ASSEMBLY 9-15
REVERSE IDLER ASSEMBLY 9-16
LOW SPEED GEAR ASSEMBLY 9-17
THIRD GEAR ASSEMBLY 9-18
OUTPUT SHAFT ASSEMBLY 9-19
CHARGING PUMP & FILTER ASSEMBLY 9-20
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 9-21
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 9-22
MODULATOR VALVE ASSEMBLY 9-23
TRANSMISSION ZF, 120HP, COLD WEATHER INSTALLATION 9-24
FRONT AXLE ASSEMBLY XR1245 / XR1255 DANA 9-25
REAR AXLE ASSEMBLY, DANA 9-26
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 9-27
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 9-28
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 9-29
DIFFERENTIAL ASSEMBLY, REAR AXLE, DANA 9-30
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 9-31
HUB REDUCTION ASSEMBLY, REAR AXLE, DANA 9-32
BRAKE ASSEMBLY, FRONT AXLE, DANA 9-33
BRAKE ASSEMBLY REAR AXLE 9-34
STEERING ASSEMBLY, FRONT AXLE, DANA 9-35
STEERING ASSEMBLY, REAR AXLE, DANA 9-36
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 9-37
STEERING, BRAKES, TIRES & WHEELS
STEERING COLUMN ASSEMBLY 10-1
BRAKE VALVE ASSEMBLY MICO 10-2
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 10-3
ACCUMULATOR ASSEMBLY 10-4
BRAKE CHARGE VALVE ASSEMBLY 10-5
WHEEL AND TIRE ASSEMBLY, RH, FOAM FILLED 10-6
WHEEL AND TIRE ASSEMBLY, LH, FOAM FILLED 10-7
LABELS
LABEL KIT 1555 11-1
ATTACHMENTS
OPTION, TELEMATICS KEYPAD XR742/843/944/1055/1147/1255-B/1347/1547/1555/1734 12-1
HITCH PIN ASSEMBLY 12-2
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 12-3
CARRIAGE STANDARD HD ASSEMBLY 12-4
CARRIAGE PIN ASSEMBLY 12-5
Appendix A:Pages Index A
Appendix B:Parts Index B