Xtreme Telehandler XR1255 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1255 Forklift Parts Manual – PDF DOWNLOAD

The Xtreme Telehandler XR1255 Parts Manual in PDF format is essential for maintenance. Download for detailed insights into genuine replacement parts, ensuring effective repairs, and optimal forklift performance. Vital for comprehensive guidance in servicing your equipment.

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Xtreme Telehandler XR1255 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages :839
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1255 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 10
XR1255 GENERAL INFORMATION 10
COMPONENT IDENTIFICATION 14
XR1255 COMPONENT IDENTIFICATION 14
CHASSIS 15
OUTRIGGER MOUNT ASSEMBLY 15
OUTRIGGER ASSEMBLY 18
OUTRIGGER MOUNT SUB-ASSEMBLY 20
OUTRIGGER MOUNT SUB-ASSEMBLY 22
OUTRIGGER LEG ASSEMBLY 24
FUEL TANK ASSEMBLY 26
FUEL TANK ASSEMBLY, T4F 28
FUEL TANK ASSEMBLY 30
BOOM 32
BOOM ASSEMBLY 32
OPTION – SOLARGIZER 12V ALDEN 37
INNER BOOM ASSEMBLY 41
INNER BOOM SUB-ASSEMBLY 45
MID BOOM ASSEMBLY 48
OUTER BOOM ASSEMBLY 54
ANGLE INDICATOR ASSEMBLY 56
ADAPTER ASSEMBLY 58
ROLLER ASSEMBLY 4 50 OD x 3 00 ID 60
OUTER BOOM ROLLER ASSEMBLY 62
MID ROLLER ASSEMBLY 64
ROLLER ASSEMBLY 66
ROLLER ASSEMBLY 68
SLIDE BLOCK ASSEMBLY 70
TUBE CLAMP ASSEMBLY #2 72
HOSE CLAMP ASSY 74
CHAIN SHEAVE ASSEMBLY 76
CHAIN SHEAVE ASSEMBLY 78
EXTEND CYLINDER PIN ASSEMBLY 80
MASTER CYLINDER PIN ASSEMBLY 82
MASTER CYLINDER PIN ASSEMBLY 84
LIFT CYLINDER PIN ASSEMBLY 86
EXTEND CYLINDER SUPPORT ASSEMBLY 88
EXTEND CYLINDER SUPPORT ASSEMBLY 90
ENGINE 92
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 92
CHASSIS ASSEMBLY – ENGINE T3 94
CHASSIS ASSEMBLY – ENGINE T3D 101
CHASSIS ASSEMBLY – ENGINE, T4F PERKINS 108
CHASSIS ASSEMBLY – ENGINE 120 HP TIER 4 FINAL CUMMINS XR1255 114
ENGINE / TRANSMISSION ASSEMBLY, T3 WITH A/C 120
ENGINE TRANSMISSION ASSEMBLY, T3 FLEX WITH A/C 125
ENGINE ASSEMBLY, T3 FLEX 122HP PERKINS 131
ENGINE TRANSMISSION ASSEMBLY, T4i, WITH A/C 137
ENGINE ASSEMBLY, PERKINS 122 HP T4i 145
ASSY, ENG/TRAN PERKINS 854T4F 122HP W/AC 150
ENGINE/TRANS 120HP CUMMINS 160
ENGINE, 854 PERKINS, T4F 164
ENGINE, Perkins 1104 168
Cylinder Head Cover Base, Perkins 1104 174
Cylinder Head Cover, Perkins 1104 176
INJECTOR ASSY, Perkins 1104 178
Fuel Rail, Perkins 1104 180
High Pressure Fuel Pump, Perkins 1104 182
Pipework, Perkins 1104 184
Engine Control Module, Perkins 1104 186
Flywheel Housing, Perkins 1104 188
FLYWHEEL ASSY, Perkins 1104 190
STARTER MOTOR, Perkins 1104 192
BREATHER, Perkins 1104 194
Water Pump Kit, Perkins 1104 196
TIMING CASE COVER, Perkins 1104 198
TURBOCHARGER, Perkins 1104 200
PIPEWORK AND CONNECTIONS, Perkins 1104 202
FUEL LEAK OFF PIPES, Perkins 1104 204
LEAK-OFF PIPES, Perkins 1104 206
Alternator, Bracket and Fixings, Perkins 1104 208
LOW PRESSURE FUEL PIPES, Perkins 1104 210
FUEL FILTER, Perkins 1104 212
CRANKSHAFT SPEED SENSOR, Perkins 1104 214
ALTERNATOR, 854 PERKINS 216
Starter Motor, 854 PERKINS 218
INJECTOR ASSY, 854 PERKINS 220
DIPSTICK AND TUBE, 854 PERKINS 222
Cylinder Head Cover, 854 Pk 224
DEF TANK, 854 PERKINS 226
Breather, 854 Pk 228
Fuel Pre-Lift Pump, 854 PERKINS 230
Water Outlet Housing, 854 PERKINS 232
Clean Emissions Module, 854 PERKINS 234
Injector, Cummins 236
Injector Plumbing, Cummins 238
Turbocharger Assembly 240
Aftertreatment Device 242
Oil Pan 244
Lubricating Oil Pump, Cummins 246
Air Intake Manifold, Cummins 248
Fuel Plumbing, Cummins 250
Fuel Filter Plumbing, Cummins 252
Fuel System Accessories, Cummins 254
Engine Oil Cooler, Cummins 256
Engine Control Module, Cummins 258
Valve Cover, Cummins 260
Water Pump Drive, Cummins 262
Belt Tensioner, Cummins 264
RADIATOR ASSEMBLY T2, T3 266
RADIATOR ASSEMBLY T4 268
COOLER ASSEMBLY, 854 PK 270
RADIATOR ASSEMBLY 3 SECTION CORE T4 272
RADIATOR SUB-ASSEMBLY T4 274
RADIATOR/COOLER ASSEMBLY 276
RADIATOR SHROUD ASSEMBLY 278
RADIATOR SHROUD ASSEMBLY, T4F 280
RADIATOR SHROUD ASSEMBLY CUMMINS T4F 282
OVERFLOW TANK ASSEMBLY 284
AIR CLEANER ASSY 286
AIR CLEANER ASSY 288
AIR CLEANER ASSY 290
AIR CLEANER ASSEMBLY TIER 4-i 292
AIR CLEANER ASSEMBLY, 854 PERKINS T4F 294
AIR CLEANER ASSEMBLY, CUMMINS 297
Air Intake Connection 299
Air Intake Connection 301
SCR/FLEX PIPE/SENSOR TUBE ASSEMBLY, T4F PERKINS 303
CABIN AND COVERS 305
CAB MOUNTING, OPEN T3-T4 XR1255 305
CAB MOUNTING, OPEN T4F CU 120HP XR1255 308
CAB MOUNTING, ENCLOSED T4F CU 120HP XR1255 312
CAB MOUNTING, ENCLOSED W/AC T4F CU 120HP XR1255 317
CAB ASSEMBLY OPEN T4F XR1255 322
CAB ASSEMBLY ENCLOSED T4F XR1255 326
CAB ASSEMBLY ENCLOSED W/AC T4F XR1255 329
CAB ASSEMBLY XR1270 ENCLOSED W/AC T4F 333
ENCLOSED CAB ASSEMBLY 337
COMP DOOR ASSEMBLY – NEW STYLE 346
CAB ASSY 1245 ENCLOSED, T4F 348
ENCLOSED CAB WITH HEATER AND AIR CONDITIONING, TYP 354
CAB ASSEMBLY OPEN W/OUTRIGGERS DANA – NOVEMBER 2020 AND BEFORE 376
CAB ASSEMBLY ENCLOSED W/OUTRIGGERS DANA – NOVEMBER 2020 AND BEFORE 382
CAB ASSEMBLY ENCLOSED W/AC W/OUTRIGGERS DANA – NOVEMBER 2020 AND BEFORE 388
SEAT ASSEMBLY 394
FRONT CONTROL CONSOLE ASSEMBLY 396
FRONT CONTROL CONSOLE ASSEMBLY, T4i 399
FRONT CONTROL CONSOLE ASSEMBLY T4F CU 401
FRONT CONTROL CONSOLE ASSEMBLY T4F PK 403
FRONT CONSOLE ASSEMBLY 405
FRONT CONTROL PANEL ASSEMBLY 407
FRONT CONTROL PANEL ASSEMBLY T4i 409
FRONT CONTROL PANEL ASSEMBLY 411
SIDE CONSOLE COVER ASSEMBLY 413
SIDE CONSOLE TOP COVER ASSEMBLY 415
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 417
REAR HANDLE ASSEMBLY 419
SWAY HANDLE ASSEMBLY 421
ACCELERATOR PEDAL ASSEMBLY 423
CHASSIS ASSEMBLY – COVERS T3 425
CHASSIS ASSEMBLY – COVERS, T3D 430
CHASSIS ASSEMBLY – COVERS, T4F PERKINS 434
CHASSIS ASSEMBLY – COVERS, T4F CUMMINS 440
FRONT COVER ASSEMBLY, STEEL, LONG 445
ENGINE COVER ASSY – ROLLER 447
ENGINE COVER ASSEMBLY 450
ENGINE COVER ASSEMBLY, T4F PK 452
ENGINE COVER ASSEMBLY, T4F CUMMINS 454
ENGINE COVER ASSEMBLY – ROLLER 456
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 458
RADIATOR COVER ASSEMBLY, TIER 4 460
RADIATOR COVER ASSEMBLY, CUMMINS 462
FRONT COVER ASSEMBLY, PK 464
FRONT COVER ASSEMBLY 466
BATTERY COVER ASSEMBLY 468
TOOL BOX ASSEMBLY 470
HYDRAULIC SYSTEM 472
BRAKE VALVE ASSEMBLY MICO 472
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 474
BRAKE CHARGE VALVE ASSEMBLY 476
ACCUMULATOR ASSEMBLY 479
HYDRAULIC PUMP ASSEMBLY 481
HYDRAULIC TANK ASSEMBLY 486
HYDRAULIC TANK ASSEMBLY WITH HEAT PORT 488
HYDRAULIC / DEF TANK ASSEMBLY 490
HYDRAULIC / DEF TANK CU 3 8 ASSEMBLY 494
ASSEMBLY HYDRAULIC / DEF TANK PURCHASED 497
HYDRAULIC TANK FILTER/BREATHER ASSEMBLY 499
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 501
ISOLATION MANIFOLD ASSEMBLY, T3/3Flex 503
ISOLATION MANIFOLD ASSEMBLY 505
DISTRIBUTION MANIFOLD ASSEMBLY 507
ASSY, DISTRIBUTION VALVE 509
BOOM MANIFOLD ASSEMBLY 511
ASSEMBLY FORK ADJ MANIFOLD 513
OPERATOR CONTROL VALVE ASSEMBLY 515
MASTER CYLINDER ASSEMBLY 2 75B 517
MASTER CYLINDER ASSEMBLY, HENGLI 519
LIFT CYLINDER ASSEMBLY 521
LIFT CYLINDER ASSEMBLY, HENGLI 523
EXTEND CYLINDER ASSEMBLY 525
EXTEND CYLINDER HOUSING ASSEMBLY 527
EXTEND CYLINDER COLLAR ASSEMBLY 529
CARRIAGE TILT CYLINDER ASSEMBLY 531
CARRIAGE TILT CYLINDER SUB-ASSEMBLY 534
CARRIAGE TILT CYLINDER ASSEMBLY 536
SWAY CYLINDER ASSEMBLY-FRONT 538
SWAY CYLINDER ASSEMBLY – REAR 540
REAR AXLE LOCK MANIFOLD ASSEMBLY 542
OUTRIGGER CYLINDER ASSEMBLY 544
OUTRIGGER CYL ASSEMBLY, HENGLI 546
OUTRIGGER BULKHEAD ASSEMBLY 548
BOOM EXTEND VALVE ASSEMBLY 550
CHASSIS HOSE KIT, T4F 552
CHASSIS HOSE KIT – BULKHEAD 555
CHASSIS HOSE KIT, T4D 558
CHASSIS HOSE KIT, T4F PERKINS 562
CHASSIS HOSE KIT, T4F-CUMMINS 566
BOOM HOSE KIT 570
ELECTRICAL SYSTEM 572
LEGACY TELEMATICS HARNESS 572
SIDE CONTROL CONSOLE ASSEMBLY, 1255 574
SIDE CONTROL CONSOLE ASSEMBLY, 1255 T4F 577
ENGINE HARNESS 3 8 CUMMINS XR1255/1245/1354 579
HARNESS, WINDSHIELD WIPER 583
ELECTRICAL ASSEMBLY 585
ELECTRICAL CONSOLE ASSEMBLY 587
ELECTRICAL ASSEMBLY, T4i 592
ELECTRICAL CENTER ASSEMBLY W/OR 595
STRIP TERMINAL ASSEMBLY #8 X 12 597
STRIP TERMINAL ASSEMBLY #6 X 16 599
STRIP TERMINAL ASSEMBLY #6 X 18 601
BATTERY DISCONNECT SWITCH ASSEMBLY 603
FUSE BLOCK ASSEMBLY 605
SOLENOID ASSEMBLY 607
ENGINE RELAY ASSEMBLY 609
REAR LIGHT ASSEMBLY 611
LIGHT MOUNT ASSEMBLY 613
TAIL AND TURN LIGHTS 615
OPTION -BOOM LIGHTS 617
LIGHT – AMBER LED ASSEMBLY 620
REAR CAMERA OPTION XR1245/XR1255/XR1534 622
ELECTRICAL SCHEMATIC, 1255 T4F 624
TRANSMISSIONS, AXLES, & DRIVESHAFTS 626
TRANSMISSION AND PUMP ASSEMBLY 626
TRANSMISSION AND PUMP ASSEMBLY, CARRARO 628
TRANSMISSION AND PUMP ASSEMBLY, DANA 631
TRANSMISSION AND PUMP ASSEMBLY DANA 20K 633
TRANSMISSION AND PUMP ASSEMBLY CUMMINS 635
TRANSMISSION ASSEMBLY, FLANGES 642
REVERSE IDLER ASSEMBLY 644
REVERSE AND SECOND GEAR ASSEMBLY 646
FORWARD GEAR ASSEMBLY 648
PUMP DRIVE ASSEMBLY 650
AUXILIARY PUMP DRIVE ASSEMBLY 652
GEAR GROUP 654
TORQUE CONVERTER ASSEMBLY 656
DRIVE PLATE KIT 658
TURBINE SHAFT ASSEMBLY 660
CASE & REAR CONVERTER ASSEMBLY 662
CONVERTER HOUSING ASSEMBLY, DANA 20K 664
MODULATOR VALVE ASSEMBLY 666
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 668
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 670
CHARGING PUMP & FILTER ASSEMBLY 672
OUTPUT SHAFT ASSEMBLY 674
THIRD GEAR ASSEMBLY 676
LOW SPEED GEAR ASSEMBLY 678
CHASSIS ASSEMBLY – AXLES, T3 680
CHASSIS ASSEMBLY – AXLES, T4F PERKINS 687
CHASSIS ASSEMBLY – AXLES, T4F CUMMINS 694
FRONT AXLE ASSEMBLY, CARRARO – ARGENTINE 700
REAR AXLE ASSEMBLY, CARRARO – ARGENTINE 702
REAR AXLE ASSEMBLY, DANA 704
REAR AXLE ASSEMBLY, DANA 706
AXLE HOUSING, CARRARO, FRONT 708
REBUILD KIT, FRONT AXLE, CARRARO ARGENTINE 711
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO FRONT 713
BEVEL GEAR SET, CARRARO, FRONT 715
FINAL REDUCTION, CARRARO, FRONT 717
BRAKES, CARRARO, FRONT 719
WHEEL_HUB, CARRARO FRONT/REAR 721
DIFFERENTIAL, CARRARO, FRONT/REAR 723
DOUBLE_U-JOINT, CARRARO FRONT/REAR 725
FRONT AXLE ASSEMBLY, DANA 727
STEERING ASSEMBLY, FRONT AXLE, DANA 729
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 731
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 733
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 736
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 738
Axle Housing, Carraro Rear 740
Brakes, Carraro Rear 743
SWIVEL HOUSING AND STEERING CYLINDER, CARRARO REAR 745
BEVEL GEAR SET, CARRARO REAR 747
DIFFERENTIAL, CARRARO, Rear 749
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 751
FRONT AND REAR DRIVESHAFT ASSEMBLY 753
STEERING, BRAKES, WHEELS, & TIRES 755
STEERING COLUMN ASSEMBLY 755
BRAKE ASSEMBLY, FRONT AXLE, DANA 757
BRAKE ASSEMBLY REAR AXLE 760
WHEEL AND TIRE ASSEMBLY 762
SOLID TIRES 14 X 24 CAMSO TLH NON-MARKING TIRES, OPTION 764
TIRE GUARD MAIN ASSEMBLY 766
LABELS 769
LABEL KIT 1255 T4 769
ATTACHMENTS 774
OPTION – TOOLBOX ASSEMBLY, PINTLE 774
OPTION, LECACY TELEMATICS XR1045/XR1245/XR1255/XR1534 776
PINTLE HOOK ASSEMBLY 778
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 780
CARRIAGE STANDARD HD ASSEMBLY 782
48″ GROUP B TILT CARRAIAGE ASSEMBLY 784
ADJUSTABLE CARRIAGE ASSEMBLY 72” HEAVY DUTY 786
CARRIAGE PIN ASSEMBLY 788
HITCH PIN ASSEMBLY 790
Appendix A:Pages Index 792
Appendix B:Parts Index 798