Xtreme Telehandler XR1555 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR1555 Forklift Parts Manual – PDF DOWNLOAD

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Xtreme Telehandler XR1555 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages : 502
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR1555 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 7
XR1555 GENERAL INFORMATION 7
COMPONENT IDENTIFICATION 11
XR1555 Component Identification 11
CHASSIS 12
OUTRIGGER ASSEMBLY 12
OUTRIGGER MOUNT ASSEMBLY 14
OUTRIGGER LEG ASSEMBLY 16
HYDRAULIC/FUEL TANK ASSEMBLY XR1555 18
1555 HYDRAULIC/FUEL TANK ASSEMBLY, PURCHASED 22
BOOM 25
BOOM ASSEMBLY XR1555 25
OPTION – SOLARGIZER 12V ALDEN 31
OUTER BOOM ASSEMBLY, 1555 35
MID BOOM ASSEMBLY 38
INNER BOOM SUB-ASSEMBLY, 1555 44
BOOM SUPPORT ASSEMBLY XR1255B XR1555 48
EXTEND CYLINDER HOUSING ASSEMBLY 50
EXTEND CYLINDER PIN ASSEMBLY 52
EXTEND CYLINDER SUPPORT ASSEMBLY 54
MASTER CYLINDER PIN ASSEMBLY 56
MASTER CYLINDER PIN ASSEMBLY 58
LIFT CYLINDER PIN ASSEMBLY 60
OUTER BOOM ROLLER ASSEMBLY 62
ROLLER ASSEMBLY 64
ROLLER ASSEMBLY 66
MID ROLLER ASSEMBLY 68
CHAIN SHEAVE ASSEMBLY 70
CHAIN SHEAVE ASSEMBLY 72
TUBE CLAMP ASSEMBLY #2 74
ADAPTER ASSEMBLY XR1347 76
ANGLE INDICATOR ASSEMBLY 78
HOSE CLAMP ASSEMBLY 80
SLIDE BLOCK ASSEMBLY 82
SLIDE BLOCK ASSY – EXT TUBE 84
OPTION, 1555 BOOM CORD REEL 86
OPTION, COORDINATED BOOM, XR1255B XR1555 89
TRANSDUCER MOUNT, BASE ASSEMBLY 94
TRANSDUCER MOUNT, TIP ASSEMBLY 96
MAGNET, COORDINATED MOTION ASSEMBLY 98
ENGINE 100
CHASSIS ASSEMBLY – ENGINE XR1555 100
ENGINE/TRANSMISSION ASSEMBLY, 120HP CUMMINS/DANA 1555 – AUGUST 2022 AND BEFORE 110
ENGINE / TRANSMISSION ASSEMBLY 120HP CUMMINS/DANA XR1555 – SEPTEMBER 2022 AND AFTER 115
ENGINE ASSEMBLY, 3 8 CUMMINS 120HP (13989-000) 120
Air Intake Manifold, Cummins 125
Aftertreatment Device 127
Oil Pan 129
Valve Cover 131
Fuel Filter Plumbing 133
Injector, Cummins 135
Turbocharger Assembly 137
Flywheel assy 139
AIR CLEANER ASSEMBLY, CUMMINS 142
Air Intake Connection 144
Air Intake Connection 146
A/C COMPRESSOR SUB ASSEMBLY, CUMMINS 74HP 148
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 150
CABIN & COVERS 152
CAB MOUNTING, OPEN CAB XR1555 152
CAB MOUNTING, ENCLOSED CAB XR1555 156
CAB MOUNTING, ENCLOSED CAB W/AC XR1555 160
CAB ASSEMBLY, OPEN W/OUTRIGGERS DANA XR1555 – NOVEMBER 2020 AND BEFORE 164
CAB ASSEMBLY OPEN WITH OUTRIGGERS DANA – DECEMBER 2020 AND AFTER 170
CAB ASSEMBLY, ENCLOSED – NOVEMBER 2020 AND BEFORE 176
CAB ASSEMBLY ENCLOSED WITH OUTRIGGERS DANA – DECEMBER 2020 AND AFTER 183
CAB ASSEMBLY, ENCLOSED W/AC XR1555 – NOVEMBER 2020 AND BEFORE 189
CAB ASSEMBLY ENCLOSED W/AC DANA WITH OUTRIGGERS – DECEMBER 2020 AND AFTER 195
CHASSIS-COVERS ASSEMBLY, XR1555 201
SEAT ASSEMBLY 207
ACCELERATOR PEDAL ASSEMBLY 209
COVER FRONT ASSEMBLY XR1555 211
FRONT COVER ASSEMBLY APRIL 2020 AND BEFORE 213
FRONT COVER FRAME AND DOORS ASSEMBLY XR1555 MAY 2020 AND AFTER 215
FRONT COVER FRAME ASSEMBLY XR1555 217
ENGINE COVER ASSEMBLY 120 HP XR1347 219
ENGINE COVER, TOP, ASSEMBLY XR1347 APRIL 2020 AND BEFORE 221
ENGINE COVER , TOP, ASSEMBLY XR1347 MAY 2020 AND AFTER 223
COVER, ENGINE, RH SIDE XR1055 ASSEMBLY 225
REAR COVER ASSEMBLY, 120HP 227
COOLER COVER ASSEMBLY, 120 HP 229
BATTERY COVER ASSEMBLY 231
COVER ASSEMBLY, DEF, 120 HP CUMMINS 233
OPTION – FENDERS XR1255B / XR1555 235
OPTION – SLOW MOVING VEHICLE SIGN 237
HYDRAULIC SYSTEM 239
VALVE, MAIN CONTROL HAWE 239
HYDRAULIC PUMP ASSEMBLY, HENGLI 241
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 245
TORQUE LIMITER CONTROL VALVE ASSEMBLY, HENGLI 247
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 249
HIGH PRESSURE FILTER / STEERING VALVE ASSEMBLY 251
BRAKE/STEER MANIFOLD ASSEMBLY 253
BRAKE VALVE ASSEMBLY MICO 260
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 262
ACCUMULATOR ASSEMBLY 264
BRAKE CHARGE VALVE ASSEMBLY 266
BOOM MANIFOLD ASSEMBLY 269
VALAVE MAIN CONTROL ASSEMBLY 271
EXTEND CYLINDER ASSEMBLY 275
EXTEND CYLINDER COLLAR ASSEMBLY 278
LIFT CYLINDER ASSEMBLY, 6 00 BORE 280
SWAY CYLINDER ASSEMBLY-FRONT 282
SWAY CYLINDER ASSEMBLY – REAR 284
REAR AXLE LOCK MANIFOLD ASSEMBLY 286
OUTRIGGER BULKHEAD ASSEMBLY 288
OUTRIGGER CYL ASSEMBLY, HENGLI 290
OUTRIGGER MANIFOLD ASSEMBLY 292
TILT CYLINDER ASSEMBLY, 6 30 BORE 294
SWAY MODE MANIFOLD 296
CHASSIS HOSE KIT 120HP 298
HYDRAULIC SCHEMATIC, 1147 303
HYDRAULIC SCHEMATIC XR1555 304
ELECTRICAL SYSTEM 306
120HP ENGINE HARNESS CUMMINS 3 8L 306
ELECTRICAL ACCESS PANEL ASSEMBLY 313
SWITCH PANEL ASSEMBLY 316
JOYSTICK PG CAN I/O HARNESS 319
JOYSTICK, SWAY ASSEMBLY 323
JOYSTICK ASSEMBLY, DUAL AXIS 325
STRIP TERMINAL ASSEMBLY #8 X 12 327
STRIP TERMINAL ASSEMBLY #6 X 12 329
BATTERY DISCONNECT SWITCH ASSEMBLY 331
REAR LIGHT ASSEMBLY 333
OPTION -BOOM LIGHTS 335
HARNESS, WINDSHIELD WIPER 338
BACK UP LIGHT HARNESS 340
HARNESS – LENGTH SENSOR COORDINATED MOTION 342
ELECTRICAL SCHEMATIC XR1147 120HP 344
ELECTRICAL SCHEMATIC XR1547 XR1555 XR1247 XR1255B 345
LIGHT-RED LED ASSEMBLY 346
TRANSMISSION, AXLES & DRIVESHAFTS 348
CHASSIS ASSEMBLY – AXLES XR1555 348
TRANSMISSION ASSEMBLY – DANA 1555 – AUGUST 2022 AND BEFORE 357
TRANSMISSION-DANA/CUMMINS ASSEMBLY – SEPTEMBER 2022 AND AFTER 359
TRANSMISSION – DANA ASSEMBLY XR1347 / XR1555 361
TRANSMISSION, DANA T20000 363
CONVERTER HOUSING ASSEMBLY, DANA 20K 370
CASE & REAR CONVERTER ASSEMBLY 372
TURBINE SHAFT ASSEMBLY 374
DRIVE PLATE KIT 376
TORQUE CONVERTER ASSEMBLY 378
GEAR GROUP 380
AUXILIARY PUMP DRIVE ASSEMBLY 382
PUMP DRIVE ASSEMBLY 384
FORWARD GEAR ASSEMBLY 386
REVERSE AND SECOND GEAR ASSEMBLY 388
REVERSE IDLER ASSEMBLY 390
LOW SPEED GEAR ASSEMBLY 392
THIRD GEAR ASSEMBLY 394
OUTPUT SHAFT ASSEMBLY 396
CHARGING PUMP & FILTER ASSEMBLY 398
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 400
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 402
MODULATOR VALVE ASSEMBLY 404
TRANSMISSION ZF, 120HP, COLD WEATHER INSTALLATION 406
FRONT AXLE ASSEMBLY XR1245 / XR1255 DANA 409
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 411
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 413
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 415
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 418
REAR AXLE ASSEMBLY, DANA 420
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 422
DIFFERENTIAL ASSEMBLY, REAR AXLE, DANA 424
HUB REDUCTION ASSEMBLY, REAR AXLE, DANA 427
STEERING, BRAKES, TIRES & WHEELS 430
STEERING COLUMN ASSEMBLY 430
BRAKE ASSEMBLY, FRONT AXLE, DANA 432
STEERING ASSEMBLY, FRONT AXLE, DANA 435
BRAKE ASSEMBLY REAR AXLE 437
STEERING ASSEMBLY, REAR AXLE, DANA 439
WHEEL AND TIRE ASSEMBLY, RH, FOAM FILLED 441
WHEEL AND TIRE ASSEMBLY, LH, FOAM FILLED 443
SOLID TIRES 14 X 24 CAMSO TLH NON-MARKING TIRES, OPTION 445
LABELS 447
LABEL KIT 1555 447
ATTACHMENTS 452
OPTION, TELEMATICS KEYPAD XR742/843/944/1055/1147/1255-B/1347/1547/1555/1734 452
TOOLBOX ASSEMBLY XR1255B / XR1555 455
72″ ADJ CARRIAGE GRP C TALL 457
SIDE SHIFT CARRIAGE GROUP C ASSEMBLY 461
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 466
CARRIAGE STANDARD HD ASSEMBLY 468
HITCH PIN ASSEMBLY 470
CARRIAGE PIN ASSEMBLY 472
Appendix A:Pages Index 474
Appendix B:Parts Index 478