Xtreme Telehandler XR2045 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR2045 Forklift Parts Manual – PDF DOWNLOAD

The Xtreme Telehandler XR2045 Parts Manual in PDF format is crucial for maintenance. Download for detailed insights into genuine replacement parts, ensuring effective repairs, and optimal forklift performance. Vital for comprehensive guidance in servicing your equipment.

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Xtreme Telehandler XR2045 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages :674
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR2045 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 9
XR2045 GENERAL INFORMATION 9
COMPONENT IDENTIFICATION 13
XR2045 – Component Identification 13
CHASSIS 14
OUTRIGGER MOUNT ASSEMBLY 14
OUTRIGGER ASSEMBLY 17
OUTRIGGER LEG ASSEMBLY 19
OUTRIGGER BULKHEAD ASSEMBLY 21
PINTLE HOOK ASSEMBLY 23
HITCH PIN ASSEMBLY 25
BOOM 27
BOOM ASSEMBLY XR2045 27
OPTION – SOLARGIZER 12V ALDEN 29
Inner Boom Assembly 33
MID BOOM ASSEMBLY 41
OUTER BOOM ASSEMBLY 45
BOOM SUPPORT ASSEMBLY – LG 49
ANGLE INDICATOR ASSEMBLY 51
ADAPTER ASSEMBLY 53
ROLLER ASSEMBLY 55
OUTER BOOM ROLLER ASSEMBLY 57
OUTER BOOM ROLLER ASSEMBLY 59
ROLLER ASSEMBLY 4 50 OD x 3 00 ID 61
TUBE CLAMP ASSEMBLY #2 63
HOSE CLAMP ASSEMBLY 65
CHAIN SHEAVE ASSEMBLY 67
CHAIN SHEAVE ASSEMBLY 69
SLIDE BLOCK ASSEMBLY 71
BOOM SUPPORT ASSEMBLY 73
ENGINE 75
CHASSIS ASSEMBLY – ENGINE XR1270 XR2045 DEUTZ T4F JULY 2022 AND BEFORE 75
CHASSIS ASSEMBLY – ENGINE XR2045 T4 82
CHASSIS ENGINE ASSEMBLY XR2045 CUMMINS AUGUST 2022 AND AFTER 89
CHASSIS ASSEMBLY – ENGINE, T3 99
ENGINE TRANSMISSION ASSEMBLY, T3 107
ENGINE/TRANSMISSION ASSEMBLY 130HP CUMMINS/DANA AUGUST 2022 AND AFTER 112
ENGINE TRANSMISSION ASSEMBLY 3 6 DEUTZ 117
Cylinder Head Cover Base, Perkins 1104 122
Water Pump Kit, Perkins 1104 124
Alternator, Bracket and Fixings, Perkins 1104 126
TIMING CASE COVER, Perkins 1104 128
LEAK-OFF PIPES, Perkins 1104 130
TURBOCHARGER, Perkins 1104 132
FUEL LEAK OFF PIPES, Perkins 1104 134
LOW PRESSURE FUEL PIPES, Perkins 1104 136
FUEL FILTER, Perkins 1104 138
GLOW PLUGS, Perkins 1104 140
PIPEWORK AND CONNECTIONS, Perkins 1104 142
Flywheel Housing, Perkins 1104 144
FLYWHEEL ASSY, Perkins 1104 146
Cylinder Head Cover, Perkins 1104 148
Fuel Rail, Perkins 1104 150
High Pressure Fuel Pump, Perkins 1104 152
CRANKSHAFT SPEED SENSOR, Perkins 1104 154
Engine Control Module, Perkins 1104 156
INJECTOR ASSY, Perkins 1104 158
Rocker Arm Assy, Perkins 1104 160
REAR END OIL SEAL, Perkins 1104 162
Cylinder Head Assembly, Perkins 1104 164
ENGINE, 134HP DZ TDC3 6 T4F 166
DIPSTICK ASSEMBLY 171
FUEL PUMP ASSEMBLY 173
FUEL INJECTOR ASSEMBLY 175
FUEL RAIL ASSY 177
FUEL LINE ASSY 179
DIPSTICK 181
REAR END COVER 183
OIL PAN 185
FLYWHEEL 187
CYLINDER HEAD FASTENINGS 189
VALVE COVER 191
FUEL PREFILTER 193
FUEL FILTER 195
WATER PUMP 197
HOUSING 199
EXHAUST MANIFOLD 201
STARTER 203
ALTERNATOR ASSEMBLY 205
Generator Assy 207
BELT TENSIONER 209
COMPENSATOR 211
TRANSMITTER MOUNT 213
DEF TANK 215
ASSEMBLY COOLER 3 6 134HP DEUTZ 217
COOLER ASSEMBLY 220
RADIATOR ASSEMBLY T4 222
RADIATOR ASSEMBLY, T3-T3/3Flex 224
RADIATOR SUB-ASSEMBLY T4 226
RADIATOR ASSEMBLY 3 SECTION CORE T4 228
FUEL TANK ASSEMBLY, T4F 230
FUEL TANK ASSEMBLY 232
FUEL TANK ASSEMBLY XR1267 T4 234
FUEL TANK ASSEMBLY, T3 236
AIR CLEANER ASSEMBLY 238
AIR CLEANER ASSEMBLY TIER 4-i 240
OVERFLOW TANK ASSEMBLY 242
FUEL FILTER ASSEMBLY, T4-i 244
CABIN AND COVERS 246
CAB MOUNTING, T4F, ENCLOSED WITH A/C XR2045 246
CAB MOUNTING – OPEN: T3 XR2045 249
OPEN CAB ASSEMBLY 255
CAB ASSEMBLY T3 OPEN 257
CAB ASSEMBLY, ENCLOSED 260
SEAT ASSEMBLY 262
FRONT CONSOLE ASSEMBLY 264
CHASSIS ASSEMBLY – COVERS XR2045 T4F JULY 2022 AND BEFORE 266
CHASSIS COVERS ASSEMBLY XR2045 CUMMINS AUGUST 2022 AND AFTER 271
CHASSIS ASSEMBLY – COVERS, T3 276
FRONT CONTROL PANEL ASSEMBLY 278
FRONT CONTROL PANEL ASSEMBLY, T4-i 280
FRONT CNTRL PANEL ASY 2045-2450 282
SIDE CONSOLE TOP COVER ASSEMBLY 284
SIDE CONSOLE COVER ASSEMBLY 286
FRONT HANDLE ASSEMBLY 288
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 290
FRONT HANDLE ASSEMBLY 292
SWAY HANDLE ASSEMBLY 294
REAR HANDLE ASSEMBLY 296
ACCELERATOR PEDAL ASSEMBLY 298
FRONT COVER ASSEMBLY 300
FRONT COVER ASSEMBLY, STEEL, LONG 302
ENGINE COVER ASSEMBLY 304
ENGINE COVER ASSEMBLY 24/30 T4F 306
ENGINE COVER ASSEMBLY – ROLLER 308
ENGINE COVER ASSEMBLY, CUMMINS, AUGUST 2022 AND AFTER 310
ENGINE COVER SUB-ASSEMBLY CUMMINS, AUGUST 2022 AND AFTER 312
HOOD ROLLER ASSEMBLY LHS 314
HOOD ROLLER ASSEMBLY RHS 316
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 318
BATTERY COVER ASSEMBLY 320
LIGHT MOUNT ASSEMBLY 322
COOLER COVER ASSEMBLY DEUTZ 3 6L 324
COOLER COVER ASSEMBLY CUMMINS AUGUST 2022 AND AFTER 326
RADIATOR SHROUD ASSEMBLY, T4-i 328
RADIATOR SHROUD ASSEMBLY 330
STEP ASSEMBLY 332
OPTION – TOOLBOX ASSEMBLY, PINTLE 334
TOOL BOX ASSEMBLY 336
HYDRAULIC SYSTEM 338
PUMP FITTING KIT 338
FITTING KIT, TRANSMISSION DZ 3 6 340
ACCUMULATOR ASSEMBLY 342
ACCUMULATOR CHARGE VALVE ASSEMBLY 344
BRAKE CHARGE VALVE ASSEMBLY 346
HYDRAULIC PUMP ASSEMBLY 349
HYDRAULIC PUMP ASSEMBLY, HENGLI 354
HYDRAULIC/DEF TANK ASSEMBLY 3 6 DEUTZ JULY 2022 AND BEFORE 358
HYDRAULIC/DEF TANK ASSEMBLY, CUMMINS, AUGUST 2022 AND AFTER 361
HYDRAULIC/DEF TANK ASSEMBLY, CUMMINS, PURCH AUGUST 2022 AND AFTER 364
HYDRAULIC/DEF TANK SUB-ASSEMBLY 366
HYDRAULIC TANK ASSEMBLY 368
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 370
DISTRIBUTION MANIFOLD ASSEMBLY 372
ISOLATION VALVE ASSEMBLY 374
ISOLATION MANIFOLD ASSEMBLY, T3/3Flex 376
ISOLATION MANIFOLD ASSEMBLY 378
BOOM EXTEND VALVE ASSEMBLY 380
OPERATOR SIDE CONSOLE ASSEMBLY 382
OPERATOR CONTROL VALVE ASSY -1270 384
OPERATOR CONTROL VALVE ASSEMBLY 386
OPERATOR CONTROL VALVE ASSEMBLY T4F 388
OPERATOR CONTROL VALVE ASSEMBLY 390
MASTER CYLINDER ASSEMBLY 2 75B 392
MASTER CYLINDER ASSEMBLY, HENGLI 394
MASTER CYLINDER ASSEMBLY HENGLI, 3 50B 396
LIFT CYLINDER ASSEMBLY 398
EXTEND CYLINDER ASSEMBLY 400
EXTEND CYLINDER HOUSING ASSEMBLY 402
EXTEND CYLINDER COLLAR ASSEMBLY 404
MASTER CYLINDER PIN ASSEMBLY 406
MASTER CYLINDER PIN ASSEMBLY 408
LIFT CYLINDER PIN ASSEMBLY 410
TILT CYLINDER ASSEMBLY 412
TILT CYLINDER SUB-ASSEMBLY 414
CARRIAGE TILT CYLINDER ASSEMBLY 416
OUTRIGGER CYLINDER ASSEMBLY 418
OUTRIGGER CYL ASSEMBLY, HENGLI 420
AXLE SWAY CYLINDER ASSEMBLY-FRONT 422
SWAY CYLINDER ASSEMBLY, REAR, HENGLI 424
SWAY CYLINDER ASSEMBLY FRONT HENGLI 426
REAR AXLE LOCK MANIFOLD ASSEMBLY 428
BOOM MANIFOLD ASSEMBLY 430
CHASSIS HOSE KIT 432
CHASSIS HOSE KIT, T3 435
BOOM HOSE KIT XR2045 439
HOSE KIT SIDE CONSOLE 441
HOSE KIT, OUTRIGGER 443
HYDRAULIC SCHEMATIC, 2045 445
ELECTRICAL SYSTEM 446
SIDE CONSOLE ASSEMBLY 446
SIDE CONSOLE ASSEMBLY 448
SIDE CONSOLE ASSEMBLY 450
FRONT CONTROL CONSOLE ASSEMBLY 452
FRONT CONTROL CONSOLE ASSEMBLY, T4 455
FRONT CONTROL CONSOLE ASSEMBLY T3 457
DEUTZ 3 6 ENGINE HARNESS 460
OPTION BOOM LIGHTS ASSEMBLY 466
ELECTRICAL CONSOLE ASSEMBLY 469
ELECTRICAL ASSEMBLY 472
ELECTRICAL CENTER ASSEMBLY W/OR 474
FUSE BLOCK ASSEMBLY 476
FUSE BLOCK ASSEMBLY 478
STRIP TERMINAL ASSEMBLY #8 X 12 480
STRIP TERMINAL ASSEMBLY #6 X 16 482
STRIP TERMINAL ASSEMBLY #6 X 18 484
BATTERY DISCONNECT SWITCH ASSEMBLY 486
SOLENOID ASSEMBLY 488
ENGINE RELAY ASSEMBLY 490
COLD WEATHER OPTION – BREATHER HEATER, T4F DEUTZ 492
REAR CAMERA OPTION DEUTZ 3 6 XR1270-XR2045 494
OPTION, 24V 496
REAR LIGHT ASSEMBLY 498
LIGHT – GREEN LED ASSEMBLY 500
TRANSMISSIONS, AXLES, & DRIVESHAFTS 502
TRANSMISSION and PUMP ASSEMBLY DZ 3 6 502
TRANSMISSION AND PUMP ASSEMBLY 505
TRANSMISSION, DANA 507
TRANSMISSION-DANA/CUMMINS ASSEMBLY – SEPTEMBER 2022 AND AFTER 513
TRANSMISSION ASSEMBLY, FLANGES 515
REVERSE IDLER ASSEMBLY 517
REVERSE AND SECOND GEAR ASSEMBLY 519
FORWARD GEAR ASSEMBLY 521
PUMP DRIVE ASSEMBLY 523
AUXILIARY PUMP DRIVE ASSEMBLY 525
GEAR GROUP 527
TORQUE CONVERTER ASSEMBLY 529
DRIVE PLATE KIT 531
TURBINE SHAFT ASSEMBLY 533
CASE & REAR CONVERTER ASSEMBLY 535
CONVERTER HOUSING ASSEMBLY, DANA 20K 537
MODULATOR VALVE ASSEMBLY 539
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 541
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 543
CHARGING PUMP & FILTER ASSEMBLY 545
OUTPUT SHAFT ASSEMBLY 547
THIRD GEAR ASSEMBLY 549
LOW SPEED GEAR ASSEMBLY 551
CHASSIS ASSEMBLY AXLES XR2045 JULY 2022 AND BEFORE 553
CHASSIS – AXLES ASSEMBLY XR2045 CUMMINS AUGUST 2022 AND AFTER 561
CHASSIS ASSEMBLY – AXLES, T3 569
FRONT AXLE ASSEMBLY, DANA 574
FRONT AXLE ASSEMBLY 576
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 578
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 580
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 582
BRAKE ASSEMBLY, FRONT AXLE, DANA 585
STEERING ASSEMBLY, FRONT AXLE, DANA 588
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 590
REAR AXLE ASSEMBLY 592
REAR AXLE ASSEMBLY, DANA 594
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 596
BRAKE ASSEMBLY REAR AXLE 598
FRONT DRIVESHAFT ASSEMBLY 600
REAR DRIVESHAFT ASSEMBLY 602
STEERING, BRAKES, WHEELS, & TIRES 604
STEERING COLUMN ASSEMBLY 604
BRAKE VALVE ASSEMBLY MICO 606
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 608
BRAKE PRESSURE SWITCH ASSEMBLY 610
WHEEL AND TIRE ASSEMBLY 612
LABELS 614
LABEL KIT 614
ATTACHMENTS 620
SIDE SHIFT CARRIAGE GROUP C ASSEMBLY 620
72” FIXED CARRIAGE ASSEMBLY 625
72” ADJUSTABLE CARRIAGE ASSEMBLY 627
72″ ADJ CARRIAGE GRP C TALL 631
Assy, Grp C Swing Carriage 635
Appendix A:Pages Index 638
Appendix B:Parts Index 643