Xtreme Telehandler XR3034 Forklift Parts Manual – PDF DOWNLOAD

Xtreme Telehandler XR3034 Forklift Parts Manual – PDF DOWNLOAD

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Xtreme Telehandler XR3034 Forklift Parts Manual – PDF DOWNLOAD

Language : English
Pages :615
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme Telehandler XR3034 Forklift Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION 8
XR3034 GENRAL INFORMATION 8
COMPONENT IDENTIFICATION 12
XR3034 COMPONENT IDENTIFICATION 12
CHASSIS 13
FUEL FILTER ASSEMBLY, T4-i 13
FUEL FILTER ASSEMBLY 15
FUEL TANK ASSEMBLY XR1267 T4 17
FUEL TANK ASSEMBLY 19
BOOM 21
BOOM ASSEMBLY XR3034 21
OPTION – SOLARGIZER 12V ALDEN 25
INNER BOOM ASSEMBLY (27527-000R1) 29
INNER BOOM ASSEMBLY 32
OUTER BOOM ASSEMBLY 36
OUTER BOOM ASSEMBLY 38
OUTER BOOM ROLLER ASSEMBLY 41
BOOM SUPPORT ASSEMBLY – LG 43
ANGLE INDICATOR ASSEMBLY 45
SLIDE BLOCK ASSEMBLY 47
OUTER BOOM ROLLER ASSEMBLY 49
ROLLER ASSEMBLY 4 50 OD x 3 00 ID 51
TUBE CLAMP ASSEMBLY #2 53
EXTEND CYLINDER HOUSING ASSEMBLY 55
OPTION – BOOM LIGHTS XR3034 XR4030 57
ENGINE 60
CHASSIS ASSEMBLY-ENGINE 60
CHASSIS ASSEMBLY – ENGINE, T4 63
CHASSIS ASSEMBLY – ENGINE XR3034 TIER 4 FINAL 70
ENGINE TRANSMISSION ASSEMBLY, T3 76
AIR SHUTOFF VALVE, 4 5 CUMMINS INSTALLATION 82
Cylinder Head Cover Base, Perkins 1104 84
Water Pump Kit, Perkins 1104 86
Alternator, Bracket and Fixings, Perkins 1104 88
TIMING CASE COVER, Perkins 1104 90
LEAK-OFF PIPES, Perkins 1104 92
TURBOCHARGER, Perkins 1104 94
FUEL LEAK OFF PIPES, Perkins 1104 96
FLYWHEEL ASSY, Perkins 1104 98
LOW PRESSURE FUEL PIPES, Perkins 1104 100
FUEL FILTER, Perkins 1104 102
GLOW PLUGS, Perkins 1104 104
PIPEWORK AND CONNECTIONS, Perkins 1104 106
Flywheel Housing, Perkins 1104 108
Cylinder Head Cover, Perkins 1104 110
Fuel Rail, Perkins 1104 112
High Pressure Fuel Pump, Perkins 1104 114
CRANKSHAFT SPEED SENSOR, Perkins 1104 116
Engine Control Module, Perkins 1104 118
INJECTOR ASSY, Perkins 1104 120
Rocker Arm Assy, Perkins 1104 122
REAR END OIL SEAL, Perkins 1104 124
Cylinder Head Assembly, Perkins 1104 126
ENGINE TRANSMISSION ASSEMBLY T4I WITH A/C 128
ENGINE TRANSMISSION ASSEMBLY, T4I WITHOUT A/C 133
ENGINE / TRANSMISSION ASSEMBLY T4F XR3034 136
RADIATOR ASSEMBLY 139
RADIATOR/COOLER ASSEMBLY 141
ASSEMBLY, COOLER DIESEL RAD 143
COOLER ASSEMBLY 145
RADIATOR ASSEMBLY T4 147
RADIATOR SUB-ASSEMBLY T4 149
OVERFLOW TANK ASSEMBLY 151
DIPSTICK FIELD KIT 153
ENGINE FUEL FITTING KIT 155
AIR CLEANER ASSEMBLY 157
AIR CLEANER ASSEMBLY TIER 4-i 159
AIR CLEANER ASSEMBLY 161
OPTION, BREATHER HEATER / HI IDLE, 4 5 CUMMINS INSTALLATION 163
CABIN AND COVERS 165
CAB MOUNTING, OPEN T3 XR3034 165
CAB MOUNTING , OPEN T4 XR3034 168
CAB MOUNTING, OPEN, T4F XR3034 171
CAB ASSEMBLY, ENCLOSED WITH A/C 175
CAB ASSEMBLY ENCLOSED WITH A/C 178
CAB ASSEMBLY OPEN, T3 182
CAB ASSEMBLY OPEN, T4-i 185
CAB ASSEMBLY, 3034 OPEN T4F 188
ENCLOSED CAB ASSEMBLY 193
CAB ASSEMBLY, ENCLOSED 200
CHASSIS ASSEMBLY – COVERS AND CONSOLE 203
CHASSIS ASSEMBLY – COVERS AND CONSOLE 205
CHASSIS ASSEMBLY – COVERS 210
SEAT ASSEMBLY 213
CONTROL VALVE COVER ASSEMBLY 215
CONTROL VALVE COVER ASSEMBLY 218
CONTROL VALVE COVER ASSEMBLY 220
CONTROL VALVE COVER ASSEMBLY, MANUAL TILT 222
CONTROL VALVE COVER SUB-ASSEMBLY 224
CONTROL VALVE COVER SUB-ASSEMBLY, MANUAL TILT & CONTROL VALVE COVER SUB-ASSEMBLY, HAWE WITH AUX HEATER 226
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 228
FRONT HANDLE ASSEMBLY 230
SWAY HANDLE ASSEMBLY 232
REAR HANDLE ASSEMBLY 234
ACCELERATOR PEDAL ASSEMBLY 236
ACCELERATOR PEDAL ASSEMBLY 238
FRONT COVER ASSEMBLY 240
FRONT COVER ASSEMBLY, STEEL, LONG 242
ENGINE COVER ASSEMBLY 244
ENGINE COVER ASSEMBLY – ROLLER 246
ENGINE COVER ASSEMBLY 24/30 T4F 248
ENGINE COVER ASSEMBLY WITH HOOD ROLLERS 250
HOOD ROLLER ASSEMBLY LHS 252
HOOD ROLLER ASSEMBLY RHS 254
RADIATOR COVER ASSEMBLY, TIER 4 256
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 258
COOLER COVER ASSEMBLY XR4030 TIER 4 FINAL 260
RADIATOR SHROUD ASSEMBLY, 3034 T4 262
RADIATOR SHROUD ASSEMBLY 264
BATTERY COVER ASSEMBLY 266
UNIVERSAL BATTERY COVER ASSEMBLY TIER 4 268
STEP ASSEMBLY 270
OPTION, REAR CAMERA INSTALLATION 4 5L CUMMINS 272
HYDRAULIC SYSTEM 274
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 274
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 276
CHARGING PUMP & FILTER ASSEMBLY 278
HYDRAULIC PUMP ASSEMBLY 280
HYDRAULIC PUMP ASSEMBLY 285
HYDRAULIC PUMP ASSEMBLY, HENGLI 289
TORQUE LIMITER CONTROL VALVE ASSEMBLY, HENGLI 293
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 295
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 297
HYDRAULIC TANK ASSEMBLY 299
HYDRAULIC TANK ASSEMBLY WITH HEAT PORT 302
HYDRAULIC / DEF TANK CU 4 5 ASSEMBLY 304
HYDRAULIC/DEF TANK SUB-ASSEMBLY 307
HIGH PRESSURE FILTER / STEERING VALVE ASSEMBLY 309
DISTRIBUTION MANIFOLD ASSEMBLY, 3034 311
ISOLATION MANIFOLD ASSEMBLY, T3/3Flex 313
ISOLATION MANIFOLD ASSEMBLY 315
BOOM MANIFOLD ASSEMBLY 317
ASSEMBLY, FORK ADJUSTMENT MANIFOLD 319
LIFT MANIFOLD ASSEMBLY 321
CONTROL VALVE AND BRACKET ASSEMBLY 323
OPERATOR CONTROL VALVE ASSEMBLY 325
OPERATOR CONTROL VALVE ASSEMBLY 327
MASTER CYLINDER ASSEMBLY 329
MASTER CYLINDER ASSEMBLY HENGLI, 3 50B 331
LIFT CYLINDER ASSEMBLY 333
LIFT CYLINDER ASSEMBLY 335
EXTEND CYLINDER ASSEMBLY 337
FRONT SWAY CYLINDER ASSEMBLY 339
AXLE CYLINDER ASSEMBLY-FRONT, RH 341
AXLE CYLINDER ASSEMBLY-FRONT, LH 343
REAR SWAY CYLINDER ASSEMBLY 345
AXLE CYLINDER ASSEMBLY – REAR LH 347
AXLE CYLINDER ASSEMBLY – REAR RH 349
REAR AXLE LOCK MANIFOLD ASSEMBLY 351
CARRIAGE TILT CYLINDER ASSEMBLY 353
MASTER CYLINDER PIN ASSEMBLY 356
MASTER CYLINDER PIN ASSEMBLY 358
LIFT CYLINDER PIN ASSEMBLY 360
EXTEND CYLINDER PIN ASSEMBLY 362
CHASSIS HOSE KIT, XR3034 364
CHASSIS HOSE KIT, XR3034 T4 370
CHASSIS HOSE KIT, 3034 T4F CUMMINS 375
VALVE ASSEMBLY, TRANSMISSION HI/LO SHIFT 379
BOOM HOSE KIT, XR3034 381
HYDRAULIC SCHEMATIC, 3034 383
ELECTRICAL SYSTEM 384
FRONT CONSOLE ASSEMBLY 384
FRONT CONTROL CONSOLE ASSEMBLY, T3-T3F 386
FRONT CONTROL CONSOLE ASSEMBLY, 30K, T4-i 389
FRONT CONTROL CONSOLE ASSEMBLY, T4F 391
FRONT CONTROL PANEL ASSEMBLY 393
FRONT CNTRL PANEL ASY 2045-2450 395
ELECTRICAL ASSEMBLY 397
ENGINE HARNESS CUMMINS 4 5 401
HARNESS, WINDSHIELD WIPER 405
ELECTRICAL ASSEMBLY, T4-i 407
ELECTRICAL ASSEMBLY 409
ELECTRICAL CENTER ASSEMBLY W/OR 412
RELAY PANEL ASSEMBLY W/ AUX 414
STRIP TERMINAL ASSEMBLY 416
STRIP TERMINAL ASSEMBLY #8 X 12 418
STRIP TERMINAL ASSEMBLY #6 X 16 420
STRIP TERMINAL ASSEMBLY #6 X 18 422
ENGINE RELAY ASSEMBLY 424
BATTERY DISCONNECT SWITCH ASSEMBLY 426
FUSE BLOCK ASSEMBLY 428
FUSE BLOCK ASSEMBLY 430
SOLENOID ASSEMBLY 432
WIRE ASSEMBLY, RANGE SHIFT 434
LIGHT – GREEN LED ASSEMBLY 436
LIGHT – AMBER LED ASSEMBLY 438
REAR LIGHT ASSEMBLY 440
LIGHT MOUNT ASSEMBLY 442
ELECTRICAL SCHEMATIC, 3034 444
TRANSMISSIONS, AXLES, & DRIVESHAFTS 447
CHASSIS ASSY-3034 AXLES 447
CHASSIS ASSEMBLY, AXLES 452
CHASSIS ASSEMBLY, AXLES T4 XR3034 460
TRANSMISSION AND PUMP ASSEMBLY 467
TRANSMISSION AND PUMP ASSEMBLY DANA 20K 469
TRANSMISSION, DANA 471
TRANSMISSION ASSEMBLY, FLANGES 477
REVERSE IDLER ASSEMBLY 479
REVERSE AND SECOND GEAR ASSEMBLY 481
FORWARD GEAR ASSEMBLY 483
PUMP DRIVE ASSEMBLY 485
AUXILIARY PUMP DRIVE ASSEMBLY 487
GEAR GROUP 489
TORQUE CONVERTER ASSEMBLY 491
DRIVE PLATE KIT 493
TURBINE SHAFT ASSEMBLY 495
CASE & REAR CONVERTER ASSEMBLY 497
CONVERTER HOUSING ASSEMBLY, DANA 20K 499
MODULATOR VALVE ASSEMBLY 501
OUTPUT SHAFT ASSEMBLY 503
THIRD GEAR ASSEMBLY 505
LOW SPEED GEAR ASSEMBLY 507
TRANSMISSION AND PUMP ASSEMBLY, 32K 509
ASSEMBLY-SHIFT CYLINDER, 32K 512
PRESSURE REGULATOR VALVE AND CHARGING PUMP, 32K 514
CHARGING PUMP (28 GPM) 516
FRONT AXLE ASSEMBLY XR2450 XR3034 518
REAR AXLE ASSEMBLY XR3034 TIER 4 FINAL 520
STEERING, BRAKES, WHEELS, & TIRES 522
STEERING COLUMN ASSEMBLY 522
STEERING COLUMN ASSEMBLY 20/30K 524
STEERING CYLINDER ASSEMBLY 526
STEERING SENSOR ASSEMBLY 528
BRAKE RETURN MANIFOLD ASSEMBLY 530
BRAKE RETURN FILTER ASSEMBLY 532
BRAKE CHARGE VALVE ASSEMBLY 534
BRAKE VALVE ASSEMBLY, MICO 537
BRAKE VALVE ASSEMBLY , POCLAIN 539
ACCUMULATOR ASSEMBLY 541
WHEEL AND TIRE ASSEMBLY 543
WHEEL AND TIRE ASSEMBLY T4F 545
LABELS 547
LABEL KIT 547
ATTACHMENTS 553
OPTION – TOOLBOX ASSEMBLY, PINTLE 553
PINTLE HOOK ASSEMBLY 555
72” FIXED CARRIAGE ASSEMBLY GROUP D 557
72” ADJUSTABLE CARRIAGE ASSEMBLY GROUP D 559
CARRIAGE PIN ASSEMBLY 563
KNUCKLE ASSEMBLY 565
KNUCKLE ASSEMBLY 567
HITCH PIN ASSEMBLY 569
GRP D ADJ SWING CARRIAGE ASSEMBLY 571
GROUP D SIDE SHIFT CARRIAGE ASSEMBLY 577
Appendix A:Pages Index 582
Appendix B:Parts Index 587