Xtreme XR2042 Telehandler Parts Manual 24943-100B – PDF DOWNLOAD

Xtreme XR2042 Telehandler Parts Manual 24943-100B – PDF DOWNLOAD

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Xtreme XR2042 Telehandler Parts Manual 24943-100B – PDF DOWNLOAD

Language : English
Pages : 437
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme XR2042 Telehandler Parts Manual 24943-100B – PDF DOWNLOAD

GENERAL INFORMATION
XR2042 GENERAL INFORMATION 1-1
COMPONENT IDENTIFICATION
XR2042 COMPONENT IDENTIFICATION 2-1
CHASSIS
FUEL TANK ASSEMBLY, T4F 3-1
BOOM
BOOM ASSEMBLY 4-1
OPTION – SOLARGIZER 12V ALDEN 4-2
OUTER BOOM ASSEMBLY 4-3
INNER BOOM ASSEMBLY 4-4
ANGLE INDICATOR ASSEMBLY 4-5
SLIDE BLOCK ASSEMBLY 4-6
OUTER BOOM ROLLER ASSEMBLY 4-7
ROLLER ASSEMBLY 4.50 OD x 3.00 ID 4-8
MASTER CYLINDER PIN ASSEMBLY 4-9
MASTER CYLINDER PIN ASSEMBLY 4-10
LIFT CYLINDER PIN ASSEMBLY 4-11
TUBE CLAMP ASSEMBLY #2 4-12
HOSE CLAMP ASSEMBLY 4-13
ENGINE
CHARGING PUMP & FILTER ASSEMBLY 5-1
CHASSIS ASSEMBLY – ENGINE T4F 5-2
CHASSIS ENGINE ASSEMBLY CUMMINS XR2034/XR2042 AUGUST 2022 AND AFTER 5-3
ENGINE TRANSMISSION ASSEMBLY 3.6 DEUTZ 5-4
ENGINE/TRANSMISSION ASSEMBLY 130HP CUMMINS/DANA AUGUST 2022 AND AFTER 5-5
FUEL PUMP ASSEMBLY 5-6
FUEL INJECTOR ASSEMBLY 5-7
ALTERNATOR ASSEMBLY 5-8
DIPSTICK ASSEMBLY 5-9
FUEL FILTER ASSEMBLY 5-10
WATER PUMP ASSEMBLY 5-11
ENGINE, 134HP DZ TDC3.6 T4F (13983-000) 5-12
FUEL RAIL ASSY 5-13
FUEL LINE ASSY 5-14
ASSEMBLY COOLER 3.6 134HP DEUTZ 5-15
COOLER COVER ASSEMBLY 5-16
COOLER COVER ASSEMBLY CUMMINS AUGUST 2022 AND AFTER 5-17
CABIN AND COVERS
CAB MOUNTING, T4F XR2042 6-1
CAB ASSEMBLY OPEN T4F XR2034/XR2042 6-2
CAB ASSEMBLY ENCLOSED XR2034 / XR2042 6-3
CAB ASSEMBLY ENCLOSED W/AC XR2034/XR2042 6-4
ENCLOSED CAB ASSEMBLY 6-5
SEAT ASSEMBLY 6-6
FRONT CONTROL CONSOLE ASSEMBLY, 16/20 T4F 6-7
FRONT CONSOLE ASSEMBLY 6-8
SIDE CONSOLE TOP COVER ASSEMBLY 6-9
SIDE CONSOLE COVER ASSEMBLY 6-10
ACCELERATOR PEDAL ASSEMBLY 6-11
CHASSIS ASSEMBLY – COVERS 6-12
CHASSIS COVERS ASSEMBLY XR2034/XR2042 CUMMINS AUGUST 2022 AND AFTER 6-13
FRONT COVER ASSEMBLY 6-14
ENGINE COVER ASSEMBLY, T4F 6-15
ENGINE COVER ASSEMBLY, CUMMINS, AUGUST 2022 AND AFTER 6-16
ENGINE COVER SUB-ASSEMBLY CUMMINS, AUGUST 2022 AND AFTER 6-17
HOOD ROLLER ASSEMBLY RHS 6-18
RADIATOR COVER ASSEMBLY, LARGE CUTOUTS 6-19
BATTERY COVER ASSEMBLY 6-20
LIGHT MOUNT ASSEMBLY 6-21
TOOL BOX ASSEMBLY 6-22
REAR CAMERA OPTION DEUTZ 3.6 XR1270-XR2045 6-23
HYDRAULIC SYSTEM
PUMP FITTING KIT 7-1
FITTING KIT, TRANSMISSION DZ 3.6 7-2
HYDRAULIC PUMP ASSEMBLY, HENGLI 7-3
TORQUE LIMITER CONTROL VALVE ASSEMBLY, HENGLI 7-4
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 7-5
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 7-6
HYDRAULIC/DEF TANK ASSEMBLY 3.6 DEUTZ JULY 2022 AND BEFORE 7-7
HYDRAULIC/DEF TANK ASSEMBLY, CUMMINS, AUGUST 2022 AND AFTER 7-8
HYDRAULIC/DEF TANK ASSEMBLY, CUMMINS, PURCH AUGUST 2022 AND AFTER 7-9
TURNTABLE ASSEMBLY A46JRT-04-000360, A46JE-04-000158 ANSI A46JE-01-010859 AND
BEFORE 7-10
HYDRAULIC/DEF TANK SUB-ASSEMBLY 7-11
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 7-12
DISTRIBUTION MANIFOLD ASSEMBLY 7-13
BRAKE VALVE ASSEMBLY MICO 7-14
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 7-15
BRAKE CHARGE VALVE ASSEMBLY 7-16
ACCUMULATOR ASSEMBLY 7-17
ISOLATION VALVE ASSEMBLY 7-18
ISOLATION MANIFOLD ASSEMBLY 7-19
BOOM MANIFOLD ASSEMBLY LH 7-20
BOOM MANIFOLD ASSEMBLY RH 7-21
OPERATOR CONTROL VALVE ASSEMBLY T4F 7-22
MODULATOR VALVE ASSEMBLY 7-23
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH 7-24
VALVE ASSEMBLY, 3 SPEED W/O INCHING, W/O DECLUTCH AND WITH MODULATOR 7-25
FRONT HANDLE ASSEMBLY, KAWASAKI, 12MM 7-26
REAR HANDLE ASSEMBLY 7-27
SWAY HANDLE ASSEMBLY 7-28
MASTER CYLINDER ASSEMBLY HENGLI, 3.50B 7-29
MASTER CYLINDER ASSEMBLY 2.75B 7-30
MASTER CYLINDER ASSEMBLY, HENGLI 7-31
LIFT CYLINDER ASSEMBLY 7-32
EXTEND CYLINDER ASSEMBLY 7-33
EXTEND CYLINDER HOUSING ASSEMBLY 7-34
EXTEND CYLINDER COLLAR ASSEMBLY 7-35
TILT CYLINDER ASSEMBLY 7-36
TILT CYLINDER SUB-ASSEMBLY 7-37
AXLE SWAY CYLINDER ASSEMBLY-FRONT 7-38
SWAY CYLINDER ASSEMBLY, REAR, HENGLI 7-39
SWAY CYLINDER ASSEMBLY FRONT HENGLI 7-40
REAR AXLE LOCK MANIFOLD ASSEMBLY 7-41
CHASSIS HOSE KIT 7-42
BOOM HOSE KIT 7-43
ELECTRICAL SYSTEM
SIDE CONSOLE ASSEMBLY 8-1
DEUTZ 3.6 ENGINE HARNESS 8-2
ELECTRICAL ASSEMBLY 8-3
ELECTRICAL CENTER ASSEMBLY W/OR 8-4
FUSE BLOCK ASSEMBLY 8-5
STRIP TERMINAL ASSEMBLY #6 X 16 8-6
STRIP TERMINAL ASSEMBLY #6 X 18 8-7
STRIP TERMINAL ASSEMBLY #8 X 12 8-8
BATTERY DISCONNECT SWITCH ASSEMBLY 8-9
SOLENOID ASSEMBLY 8-10
OPTION – BOOM LIGHTS XR1570 XR2042 8-11
REAR LIGHT ASSEMBLY 8-12
LIGHT – AMBER LED ASSEMBLY 8-13
TRANSMISSIONS, AXLES, & DRIVESHAFTS
CHASSIS ASSEMBLY T4F – AXLES 9-1
CHASSIS – AXLES ASSEMBLY XR2034/XR2042 CUMMINS AUGUST 2022 AND AFTER 9-2
TRANSMISSION and PUMP ASSEMBLY DZ 3.6 9-3
TRANSMISSION ASSEMBLY, FLANGES 9-4
TRANSMISSION-DANA/CUMMINS ASSEMBLY – SEPTEMBER 2022 AND AFTER 9-5
REVERSE IDLER ASSEMBLY 9-6
REVERSE AND SECOND GEAR ASSEMBLY 9-7
FORWARD GEAR ASSEMBLY 9-8
PUMP DRIVE ASSEMBLY 9-9
AUXILIARY PUMP DRIVE ASSEMBLY 9-10
GEAR GROUP 9-11
TORQUE CONVERTER ASSEMBLY 9-12
DRIVE PLATE KIT 9-13
TURBINE SHAFT ASSEMBLY 9-14
CASE & REAR CONVERTER ASSEMBLY 9-15
CONVERTER HOUSING ASSEMBLY, DANA 20K 9-16
OUTPUT SHAFT ASSEMBLY 9-17
THIRD GEAR ASSEMBLY 9-18
LOW SPEED GEAR ASSEMBLY 9-19
FRONT AXLE ASSEMBLY, DANA 9-20
STEERING ASSEMBLY, FRONT AXLE, DANA 9-21
TRUNNION ASSEMBLY, FRONT/REAR AXLE, DANA 9-22
HUB REDUCTION ASSEMBLY, FRONT/REAR AXLE, DANA 9-23
DIFFERENTIAL ASSEMBLY, FRONT/REAR AXLE, DANA 9-24
CENTRAL HOUSING ASSEMBLY, FRONT AXLE, DANA 9-25
REAR AXLE ASSEMBLY, DANA 9-26
CENTRAL HOUSING ASSEMBLY, REAR AXLE, DANA 9-27
FRONT AND REAR DRIVESHAFT ASSEMBLY 9-28
REAR DRIVESHAFT ASSEMBLY 9-29
STEERING, BRAKES, WHEELS, & TIRES
REAR END COVER 10-1
STEERING COLUMN ASSEMBLY 10-2
BRAKE ASSEMBLY, FRONT AXLE, DANA 10-3
BRAKE ASSEMBLY REAR AXLE 10-4
WHEEL AND TIRE ASSEMBLY 10-5
LABELS
LABEL KIT 11-1
ATTACHMENTS
HITCH PIN ASSEMBLY 12-1
SIDE SHIFT CARRIAGE GROUP C ASSEMBLY 12-2
72” FIXED CARRIAGE ASSEMBLY 12-3
72” ADJUSTABLE CARRIAGE ASSEMBLY 12-4
72″ ADJ CARRIAGE GRP C TALL 12-5
Assy, Grp C Swing Carriage 12-6
Appendix A:Pages Index A
Appendix B:Parts Index B