Xtreme XR737/742 Forward Reach Forklift Parts Breakdown Manual PDF

Xtreme XR737/742 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

The Parts Breakdown Manual for Xtreme XR737/742 Forward Reach Forklift is available in PDF format. It provides detailed information for identifying and ordering replacement parts, facilitating efficient forklift maintenance. Easily downloadable for quick access.

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Xtreme XR737/742 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

Language : English
Pages : 450
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme XR737/742 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

List of Effective Pages A
Service Bulletins B
Design Change Notices C
Alphabetical List of Parts Breakdowns ii
Numerical List of Parts Breakdowns v
Section 1 – General Information 1-1
Section 2 – Chassis 2-1
Section 3 – Decals and Load Charts 3-1
Section 4 – Engine 4-1
Section 5 – Transmission, Axles, and Driveshafts 5-1
Section 6 – Steering, Brakes, Wheels, and Tires 6-1
Section 7 – Hydraulic System 7-1
Section 8 – Electrical System 8-1
Section 9 – Boom 9-1
Section 10 – Cab and Consoles 10-1
Section 11 – Boom Attachments 11-1
Numerical and Alphabetical Indexes Index 1

737 Basic Assembly 2-1 2-2
737 Boom Assembly 9-1 9-2
737 Cab Assembly 10-1 10-2
737 Chassis Assembly – Axles 2-5 2-20
737 Chassis Assembly – Covers & Console 2-7 2-32
737 Chassis Assembly – Engine 2-3 2-6
737 Electrical Assembly 8-1 8-2
737 Extend Cylinder Assembly 7-16 7-35
737 Extend Cylinder Housing Assembly 7-18 7-39
737 Front Control Console Assembly 10-3 10-15
737 Front Control Panel Assembly 10-5 10-21
737 Inner Boom Assembly 9-7 9-32
737 Inner Boom Subassembly 9-9 9-38
737 Inner Boom Subassembly 9-11 9-44
737 Isolation Manifold Assembly 7-7 7-15
737 Mid Boom Assembly 9-5 9-20
737 Operator Control Valve Assembly 7-10 7-23
737 Outer Boom Assembly 9-3 9-12
737 Side Control Console Assembly 10-8 10-29
742 Basic Assembly 2-2 2-4
742 Boom Assembly 9-2 9-7
742 Cab Assembly 10-2 10-8
742 Chassis Assembly – Axles 2-6 2-26
742 Chassis Assembly – Covers & Console 2-8 2-37
742 Chassis Assembly – Engine 2-4 2-13
742 Electrical Assembly 8-2 8-6
742 Extend Cylinder Assembly 7-17 7-37
742 Extend Cylinder Housing Assembly 7-18 7-39
742 Front Control Console Assembly 10-4 10-18
742 Front Control Panel Assembly 10-6 10-23
742 Inner Boom Assembly 9-8 9-35
742 Inner Boom Subassembly 9-10 9-41
742 Inner Boom Subassembly 9-12 9-46
742 Isolation Manifold Assembly 7-8 7-18
Xtreme Manufacturing XR737/742 Forklift
October 28, 2005 Preliminary Manual iii
Alphabetical List of Parts Breakdowns – Cont
Title Figure No Page No
742 Mid Boom Assembly 9-6 9-26
742 Operator Control Valve Assembly 7-11 7-25
742 Outer Boom Assembly 9-4 9-16
742 Side Control Console Assembly 10-9 10-33
Accelerator Pedal Assembly 10-13 10-43
Accumulator Assembly 6-3 6-6
Accumulator Charge Valve Assembly 6-4 6-8
Adapter Assembly 9-13 9-48
Adapter Assembly 9-14 9-50
Air Cleaner Assembly 4-3 4-9
Axle Cylinder Subassembly 7-25 7-53
Battery Cover Assembly 10-17 10-53
Belleville Spring Stack 9-22 9-66
Boom Lift Cylinder Assembly 7-15 7-33
Boom Manifold Assembly 7-9 7-21
Brake Low-Pressure Switch 6-5 6-10
Brake Valve Assembly 6-2 6-4
Carriage Pin Assembly 11-4 11-8
Carriage Pin Assembly 11-5 11-10
Carriage Post Assembly 11-3 11-6
Carriage Tilt Cylinder Assembly 7-22 7-47
Chain Sheave Assembly 9-20 9-62
Chain Sheave Assembly 9-21 9-64
Chassis Hose Kit 7-26 7-55
Console Roller Assembly 10-20 10-59
Control Enclosure Subassembly 10-7 10-26
Decals and Load Charts 3-1 3-2
Distribution Manifold Assembly 7-6 7-12
Electrical Center Assembly 8-3 8-10
Engine Cover Assembly 10-15 10-47
Engine Relay Assembly 8-7 8-18
Engine Transmission Assembly 4-1 4-2
Extend Cylinder Pin Assembly 7-21 7-45
Extend Cylinder Support Assembly 7-20 7-43
Xtreme Manufacturing XR737/742 Forklift
October 28, 2005 Preliminary Manual iv
Alphabetical List of Parts Breakdowns – Cont
Title Figure No Page No
Filler Plate Assembly 10-19 10-57
Front Axle Assembly 5-2 5-4
Front Axle Cylinder Assembly 7-24 7-51
Front Cover Assembly 10-14 10-45
Front Handle Assembly 7-12 7-27
Handle Boot Assembly 10-12 10-41
High-Pressure Filter / Steering Valve Assembly 7-4 7-8
High-Pressure Filter / Steering Valve Assembly 7-5 7-10
Hose Clamp Assembly 9-24 9-70
Hydraulic Tank Assembly 7-1 7-2
Hydraulic Tank Assembly 7-2 7-4
Mid Boom Roller Assembly 9-17 9-56
Outer Boom Roller Assembly 9-16 9-54
Radiator Assembly 4-2 4-7
Radiator Cover Assembly 10-16 10-51
Radiator Shroud Assembly 10-18 10-55
Rear Axle Assembly 5-3 5-6
Rear Handle Assembly 7-14 7-31
Roller Assembly 9-18 9-58
Roller Assembly 9-19 9-60
Rotate Carriage Assembly 11-2 11-4
Side Console Cover Assembly 10-10 10-37
Side Console Subassembly 10-11 10-39
Slide Block Assembly 9-15 9-52
Standard Carriage Assembly 11-1 11-2
Steering Column Assembly 6-1 6-2
Sway Handle Assembly 7-13 7-29
Terminal Strip Assembly 8-4 8-12
Terminal Strip Assembly 8-5 8-14
Terminal Strip Assembly 8-6 8-16
Tilt Cylinder Subassembly 7-23 7-49
Transmission and Pump Assembly 5-1 5-2
Transmission and Pump Assembly 7-3 7-6
Tube Clamp Assembly No 2 9-23 9-68
Xtreme Manufacturing XR737/742 Forklift
October 28, 2005 Preliminary Manual v
Numerical List of Parts Breakdowns
Figure No Title Page No
2-1 737 Basic Assembly 2-2
2-2 742 Basic Assembly 2-4
2-3 737 Chassis Assembly – Engine 2-6
2-4 742 Chassis Assembly – Engine 2-13
2-5 737 Chassis Assembly – Axles 2-20
2-6 742 Chassis Assembly – Axles 2-26
2-7 737 Chassis Assembly – Covers & Console 2-32
2-8 742 Chassis Assembly – Covers & Console 2-37
3-1 Decals and Load Charts 3-2
4-1 Engine Transmission Assembly 4-2
4-2 Radiator Assembly 4-7
4-3 Air Cleaner Assembly 4-9
5-1 Transmission and Pump Assembly 5-2
5-2 Front Axle Assembly 5-4
5-3 Rear Axle Assembly 5-6
6-1 Steering Column Assembly 6-2
6-2 Brake Valve Assembly 6-4
6-3 Accumulator Assembly 6-6
6-4 Accumulator Charge Valve Assembly 6-8
6-5 Brake Low-Pressure Switch 6-10
7-1 Hydraulic Tank Assembly 7-2
7-2 Hydraulic Tank Assembly 7-4
7-3 Transmission and Pump Assembly 7-6
7-4 High-Pressure Filter / Steering Valve Assembly 7-8
7-5 High-Pressure Filter / Steering Valve Assembly 7-10
7-6 Distribution Manifold Assembly 7-12
7-7 737 Isolation Manifold Assembly 7-15
7-8 742 Isolation Manifold Assembly 7-18
7-9 Boom Manifold Assembly 7-21
7-10 737 Operator Control Valve Assembly 7-23
7-11 742 Operator Control Valve Assembly 7-25
7-12 Front Handle Assembly 7-27
Xtreme Manufacturing XR737/742 Forklift
October 28, 2005 Preliminary Manual vi
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
7-13 Sway Handle Assembly 7-29
7-14 Rear Handle Assembly 7-31
7-15 Boom Lift Cylinder Assembly 7-33
7-16 737 Extend Cylinder Assembly 7-35
7-17 742 Extend Cylinder Assembly 7-37
7-18 737 Extend Cylinder Housing Assembly 7-39
7-19 742 Extend Cylinder Housing Assembly 7-41
7-20 Extend Cylinder Support Assembly 7-43
7-21 Extend Cylinder Pin Assembly 7-45
7-22 Carriage Tilt Cylinder Assembly 7-47
7-23 Tilt Cylinder Subassembly 7-49
7-24 Front Axle Cylinder Assembly 7-51
7-25 Axle Cylinder Subassembly 7-53
7-26 Chassis Hose Kit 7-55
8-1 737 Electrical Assembly 8-2
8-2 742 Electrical Assembly 8-6
8-3 Electrical Center Assembly 8-10
8-4 Terminal Strip Assembly 8-12
8-5 Terminal Strip Assembly 8-14
8-6 Terminal Strip Assembly 8-16
8-7 Engine Relay Assembly 8-18
9-1 737 Boom Assembly 9-2
9-2 742 Boom Assembly 9-7
9-3 737 Outer Boom Assembly 9-12
9-4 742 Outer Boom Assembly 9-16
9-5 737 Mid Boom Assembly 9-20
9-6 742 Mid Boom Assembly 9-26
9-7 737 Inner Boom Assembly 9-32
9-8 742 Inner Boom Assembly 9-35
9-9 737 Inner Boom Subassembly 9-38
9-10 742 Inner Boom Subassembly 9-41
9-11 737 Inner Boom Subassembly 9-44
9-12 742 Inner Boom Subassembly 9-46
9-13 Adapter Assembly 9-48
9-14 Adapter Assembly 9-50
Xtreme Manufacturing XR737/742 Forklift
October 28, 2005 Preliminary Manual vii
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
9-15 Slide Block Assembly 9-52
9-16 Outer Boom Roller Assembly 9-54
9-17 Mid Boom Roller Assembly 9-56
9-18 Roller Assembly 9-58
9-19 Roller Assembly 9-60
9-20 Chain Sheave Assembly 9-62
9-21 Chain Sheave Assembly 9-64
9-22 Belleville Spring Stack 9-66
9-23 Tube Clamp Assembly No 2 9-68
9-24 Hose Clamp Assembly 9-70
10-1 737 Cab Assembly 10-2
10-2 742 Cab Assembly 10-8
10-3 737 Front Control Console Assembly 10-15
10-4 742 Front Control Console Assembly 10-18
10-5 737 Front Control Panel Assembly 10-21
10-6 742 Front Control Panel Assembly 10-23
10-7 Control Enclosure Subassembly 10-26
10-8 737 Side Control Console Assembly 10-29
10-9 742 Side Control Console Assembly 10-33
10-10 Side Console Cover Assembly 10-37
10-11 Side Console Subassembly 10-39
10-12 Handle Boot Assembly 10-41
10-13 Accelerator Pedal Assembly 10-43
10-14 Front Cover Assembly 10-45
10-15 Engine Cover Assembly 10-47
10-16 Radiator Cover Assembly 10-51
10-17 Battery Cover Assembly 10-53
10-18 Radiator Shroud Assembly 10-55
10-19 Filler Plate Assembly 10-57
10-20 Console Roller Assembly 10-59
11-1 Standard Carriage Assembly 11-2
11-2 Rotate Carriage Assembly 11-4
11-3 Carriage Post Assembly 11-6
11-4 Carriage Pin Assembly 11-8
11-5 Carriage Pin Assembly 11-10