Xtreme XR742 Telehandler Parts Manual 24981-000 – PDF DOWNLOAD

Xtreme XR742 Telehandler Parts Manual 24981-000 – PDF DOWNLOAD

The Xtreme XR742 Telehandler Parts Manual (24981-000) is a PDF guide for the XR742 model, providing detailed diagrams, part numbers, and instructions. Downloadable for convenient access, facilitating efficient maintenance and repairs.

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Xtreme XR742 Telehandler Parts Manual 24981-000 – PDF DOWNLOAD

Language : English
Pages : 408
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Xtreme XR742 Telehandler Parts Manual 24981-000 – PDF DOWNLOADGENERAL INFORMATION 6
XR742 GENERAL INFORMATION 6
COMPONENT IDENTIFICATION 10
XR742 COMPONENT IDENTIFICATION 10
CHASSIS 11
HYDRAULIC / FUEL TANK ASSEMBLY 11
HYDRAULIC / FUEL TANK PURCHASED ASSEMBLY 14
BOOM 16
BOOM ASSEMBLY XR742 16
BOOM ASSEMBLY 23
OPTION – SOLARGIZER 12V ALDEN 27
ASSY, XR742 OTR INT BOOM 31
INNER INT BOOM ASSEMBLY XR742 35
XR742 INNER BOOM ASSEMBLY 39
ROLLER PIN 42
INNER BOOM ROLLER ASSEMBLY 44
ROLLER ASSEMBLY 46
OUTER BOOM ROLLER ASSEMBLY 48
ROLLER ASSEMBLY 50
CHAIN SHEAVE ASSEMBLY 52
CHAIN SHEAVE ASSEMBLY 54
SLIDE BLOCK ASSEMBLY – EXT TUBE 56
EXTEND CYLINDER HOUSING ASSEMBLY 58
EXTEND CYLINDER HOUSING ASSEMBLY 60
EXTEND CYLINDER ASSEMBLY 62
ADAPTER ASSEMBLY 64
ANGLE INDICATOR ASSEMBLY 66
HOSE CLAMP ASSEMBLY 68
BOOM FITTING KIT 70
ENGINE 72
ENGINE CHASSIS ASSEMBLY XR742/XR843 JUNE 2021 AND BEFORE 72
ENGINE/TRANSMISSION ASSEMBLY 81
CRANKCASE BREATHER 88
Engine Oil Cooler, Cummins 90
Air Intake Connection 92
Air Intake Connection 94
Engine Control Module, Cummins 96
Injector, Cummins 98
Starting Motor 100
Turbocharger Assembly 102
Fuel Filter Assembly 104
AIR CLEANER ASSEMBLY, CUMMINS 106
A/C COMPRESSOR SUB ASSEMBLY 108
BRACKET ASSEMBLY, ECM MOUNT CUMMINS 110
CABIN & COVERS 112
CAB MOUNTING – OPEN CAB XR742 112
CAB MOUNTING – ENCLOSED CAB XR742 115
CAB MOUNTING – ENCLOSED CAB W/AC XR742 118
CAB OPEN ASSEMBLY XR1055 74hp 121
CAB ASSEMBLY, OPEN NO OUTRIGGERS – JANUARY 2021 AND BEFORE 127
CLOSED CAB ASSEMBLY NO OUTRIGGERS – JANUARY 2021 AND BEFORE 133
CLOSED CAB ASSEMBLY W/AC NO OUTRIGGERS – JANUARY 2021 AND BEFORE 139
CAB WELDMENT, B-SERIES, ENCLOSED 145
SEAT ASSEMBLY 148
ACCELERATOR PEDAL ASSEMBLY 150
CHASSIS ASSEMBLY – COVERS XR843 – JUNE 2021 AND BEFORE 152
FRONT COVER ASSEMBLY XR1055 156
FRONT COVER FRAME ASSEMBLY 158
FRONT COVER W/DOORS ASSEMBLY 160
COVERS ASSEMBLY – ENGINE 74 HP 162
COVER, ENGINE, 74HP ASSEMBLY 164
COVER, ENGINE, RH SIDE XR1055 ASSEMBLY 166
REAR COVER XR1055 ASSEMBLY 168
COOLER COVER ASSEMBLY 170
COVER, COOLER XR1056 ASSEMBLY 172
BATTERY COVER ASSEMBLY 174
OPTION, FENDER 1055/1147 176
HOOD BRACKET ASSEMBLY 178
OPTION – SLOW MOVING VEHICLE SIGN 180
HYDRAULIC SYSTEM 182
HYDRAULIC PUMP ASSEMBLY, HENGLI 182
CONTROL VALVE ASSEMBLY, HYDRAULIC PUMP, HENGLI 186
PUMP SEALS SERVICE KIT, HYDRAULIC PUMP, HENGLI 188
HIGH-PRESSURE FILTER / STEERING VALVE ASSEMBLY 190
BOOM MANIFOLD ASSEMBLY 192
VALVE, MAIN CONTROL HAWE 194
VALAVE MAIN CONTROL ASSEMBLY 196
MASTER CYLINDER ASSEMBLY, 2 00 BORE 200
MASTER CYLINDER PIN ASSEMBLY 202
MASTER CYLINDER PIN ASSEMBLY 204
LIFT CYLINDER ASSEMBLY, XR742 206
LIFT CYLINDER PIN ASSEMBLY 208
EXTEND CYLINDER ASSEMBLY 210
EXTEND CYLINDER COLLAR ASSEMBLY 213
EXTEND CYLINDER SUPPORT ASSEMBLY 215
TILT CYLINDER ASSEMBLY, 4 00 BORE 217
SWAY CYLINDER ASSEMBLY-FRONT 219
SWAY CYLINDER ASSEMBLY – REAR 221
REAR AXLE LOCK MANIFOLD ASSEMBLY 223
BOOM FITTING KIT 225
FITTING KIT, TILT CARRIAGE 227
CHASSIS HOSE KIT, 74HP 229
CHASSIS HOSE KIT 74 HP XR1147 234
BOOM HOSE KIT XR1147 238
HYDRAULIC SCHEMATIC, 1147 240
ELECTRICAL SYSTEM 241
ENGINE HARNESS 74HP 3 8 CUMMINS 241
ELECTRICAL ACCESS PANEL ASSEMBLY 245
SWITCH PANEL ASSEMBLY 248
SWITCH PANEL ASSEMBLY NO OUTRIGGERS 251
JOYSTICK PG CAN I/O HARNESS 254
JOYSTICK ASSEMBLY, DUAL AXIS 258
JOYSTICK, SWAY ASSEMBLY 260
STRIP TERMINAL ASSEMBLY #8 X 12 262
STRIP TERMINAL ASSEMBLY #6 X 12 264
BATTERY DISCONNECT SWITCH ASSEMBLY 266
REAR LIGHT ASSEMBLY 268
LIGHT MOUNT ASSEMBLY 270
OPTION BOOM LIGHTS ASSEMBLY 272
LIGHT-RED LED ASSEMBLY 275
ELECTRICAL SCHEMATIC XR1147 74HP 277
TRANSMISSION, AXLES & DRIVESHAFTS 278
TRANSMISSION AND PUMP ASSEMBLY ZF 278
TRANSMISSION ASSEMBLY, ZF 3WG94 280
TRANSMISSION FILTER ASSEMBLY 282
OUTPUT ASSEMBLY 284
CHASSIS ASSEMBLY – AXLES XR742 286
FRONT AXLE ASSEMBLY ZF 294
INPUT ASSEMBLY, FRONT AXLE, ZF 296
INPUT, FRONT AXLE, ZF 301
LIMIT SLIP DIFFERENTIAL ASSEMBLY, FRONT AXLE, ZF 303
MULTI-DISK BRAKE ASSEMBLY, ZF 305
PARKING BRAKE 307
AXLE CASING ASSEMBLY, ZF 309
JOINT HOUSING ASSEMBLY, ZF 311
JOINT HOUSING 314
STEERING LIMITER, FRONT/REAR AXLE 316
PLANETARY DRIVE ASSEMBLY, ZF 318
STEERING CYLINDER 320
REAR AXLE ASSEMBLY ZF 322
INPUT ASSEMBLY, ZF 324
DIFFERENTIAL ASSEMBLY, ZF 329
MULTI-DISK BRAKE 331
PLANETARY DRIVE ASSEMBLY, ZF 333
TRANSMISSION ZF, 120HP, COLD WEATHER INSTALLATION 335
INSTALL, TRANS BYPASS VALVE, CUMMINS 74HP 338
ZF TRANSMISSION THERMAL BYPASS 340
STEERING, BRAKES, TIRES & WHEELS 342
STEERING COLUMN ASSEMBLY 342
BRAKE/STEER MANIFOLD ASSEMBLY 344
BRAKE VALVE ASSEMBLY, MICO 351
KIT, MICO BRAKE PEDAL XR1045-XR2045 ASSEMBLY 353
ACCUMULATOR ASSEMBLY 355
ACCUMULATOR ASSEMBLY 357
BRAKE CHARGE VALVE ASSEMBLY 359
WHEEL AND TIRE ASSEMBLY, RH, FOAM FILLED 362
LABELS 364
LABEL KIT 364
ATTACHMENTS 369
OPTION, TELEMATICS KEYPAD XR742/843/944/1055/1147/1255-B/1347/1547/1555/1734 369
HITCH PIN ASSEMBLY 372
STANDARD CARRIAGE ASSEMBLY HEAVY-DUTY W-DBLRS 374
CARRIAGE STANDARD HD ASSEMBLY 376
CARRIAGE PIN ASSEMBLY 378
ASSY, 48” GRP B ADJ MASONRY CARRIAGE 380
Appendix A:Pages Index 384
Appendix B:Parts Index 387