Yale Forklift 7S0 (KDP35UX, KDP50UX, KDP70UX) Service Manual PDF

Yale Forklift 7S0 (KDP35UX, KDP50UX, KDP70UX) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift 7S0 (KDP35UX, KDP50UX, KDP70UX) Service Manual – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift 7S0 (KDP35UX, KDP50UX, KDP70UX) Service Manual – PDF DOWNLOAD

Forklift Truck Main Parts 11
Description of Forklift Truck Main Parts 11
Forklift Main Technical Parameters 12
Main Technical Parameters 12
Power System 16
Engine System 16
Engine Overview 16
Inspection 19
Engine Adjustment 19
Fuel System 19
Fuel Tank 19
Fuel Quantity Sensor 21
Maintenance of Fuel System 21
Fuel Filter 21
Fuel Filter Service 21
Fuel-Water Separator (Sediment Bowl) 21
Clean Fuel Tank 22
Engine Maintenance Cautions 23
Mitsubishi S4S Engine 23
Kubota V2607 Engine 23
Transmission 24
Overview 24
Operating Principle 25
Introduction to Hydrodynamic Gearbox Structure 27
Structure Profile 27
Disassembly and Assembly Sequence 29
Hydraulic torque Converter 29
Oil Supply Pump Assembly 30
Clutch Assembly 31
YDS40-XH 905 Limited -Slip Differential Mechanism Assembly 32
DCCT5 Electro-Hydraulic Control Valve 33
Notes to Installation, Oil Pressure Measurement and Use 33
Cause of Failure and Troubleshooting 35
Drive Axle 36
Overview 36
Maintenance of Drive Axle 37
Steering System 38
Overview 38
Fully Hydraulic Steering Gear Assembly 38
Steering Cylinder 39
Examination After Reassembly of Steering System 41
Cylinder Steering Axle 41
Overview 42
Steering Knuckle and Steering King Pin 44
Steering Wheel Bearing Pre-Load Information 44
Brake System 45
Overview 45
Brake Master Cylinder 45
Wheel Brake 46
Automatic Clearance Regulator 49
Manual Brake 49
Adjustment of Brake Pedal 50
Maintenance 50
Disassemble, Wheel Brake 50
Inspect 51
Assemble, Wheel Brake 52
Test Automatic Clearance Regulator 54
Troubleshoot Wheel Brake 56
Hydraulic System 56
Main Pump 58
Control Valve and Bypass Valve 58
Operation of Spool Valve 59
Neutral Position 59
Spool Valve (Pushed In): 59
Spool Valve (Pulled Out): 60
Main Relief Valve and Bypass Steering Overflow) Valve 60
Tilt Auto-Lock Valve 61
Hydraulic System Main Oil Circuit 62
Lift Cylinder 63
Limiting Valve 65
Tilt Cylinder 66
Main Oil Pump 67
Disassemble, Main Oil Pump 67
Assemble, Oil Pump 72
Test 72
Oil Filling Instructions 75
General Inspection Requirements 75
Inspection 75
Fill Level Requirements 75
Troubleshoot Hydraulic System 76
Lifting System 77
Safety Procedures When Working Near Mast 77
Inside and Outside Masts 79
Bracket 79
Adjust 79
Electrical System 82
Overview 82
Engine Operations 82
Truck Operations 83
Horn Button 83
Reversing Lights and Signals 83
Lighting Control 83
Turn Signal Switch 83
Braking Signal 83
Battery 83
Instrument 84
Electrical Box 85
Battery 85
Electrical Schematics 87
DPF Regeneration Control (Only for the Trucks Equipped with Kubota V2607 Engine) 90
DPF Status 90
DPF Operation Instructions 90
DPF System Status Transiton 91
DPF Indicator Status 92
Instrument 94
Troubleshooting Codes for Kubota V2607 Engine 96
Troubleshoot Electrical System 101
Troubleshoot Truck Safety System (OPS/Park Brake Alarm System) 102
Truck Will Not Start 102
Lift, Lowering and Tilt Functions are not Working 102
Forward and Back Functions are not Working 102
Drive, Operation, and Routine Maintenance of Forklift Truck 103
Transporting the Forklift Truck 103
Towing 103
Long-Term Storage of Forklift Truck 103
Maintenance Procedures Prior to Operation 104
Cautions During the Operation 104
Cooling System 105