Yale Forklift A7R8 (KDP35UX 4WD, KDP50UX 4WD, KDP70UX 4WD) Service Manual PDF

Yale Forklift A7R8 (KDP35UX 4WD, KDP50UX 4WD, KDP70UX 4WD) Service Manual – PDF DOWNLOADFILE DETAILS:

Yale Forklift A7R8 (KDP35UX 4WD, KDP50UX 4WD, KDP70UX 4WD) Service Manual – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift A7R8 (KDP35UX 4WD, KDP50UX 4WD, KDP70UX 4WD) Service Manual – PDF DOWNLOAD

Forklift Truck Main Parts 11
Description of Forklift Truck Main Parts 11
Forklift Main Technical Parameters 12
Main Technical Parameters 12
Power System 20
Engine System 20
Engine Overview 20
Inspection 23
Engine Adjustment 23
Fuel System 24
Fuel Tank 24
Fuel Quantity Sensor 26
Maintenance of Fuel System 26
Fuel Filter 26
Fuel Filter Service 26
Fuel-Water Separator (Sediment Bowl) 26
Clean Fuel Tank 27
Engine Maintenance Cautions 28
Mitsubishi S4S Engine 28
Kubota V2607 Engine 28
Transmission 29
Overview 29
Drive Axle 41
Rear Steering Drive Axle 41
Outline Drawing, Structural Form and Characteristics 42
Outline Drawing and Sizes 42
Maintenance and Repair 44
Disassembly and Assembly 46
Disassembly of Rear Steering Drive Axle Assembly 46
Adjustment of the Axle 47
Maintenance and Repair 54
Disassembly, Assembly, and Adjustment 55
Disassembly of Front Drive Axle Assembly 55
Adjustment of the Axle 56
Steering System 58
Overview 58
Brake System 62
Overview 62
Brake Master Cylinder 62
Wheel Brake 64
Automatic Clearance Regulator 67
Manual Brake 67
Adjustment of Brake Pedal 68
Maintenance 68
Disassemble, Wheel Brake 68
Inspect 69
Assemble, Wheel Brake 70
Test Automatic Clearance Regulator 72
Troubleshoot Wheel Brake 74
Hydraulic System 74
Main Pump 76
Control Valve and Bypass Valve 76
Operation of Spool Valve 77
Neutral Position 77
Spool Valve (Pushed In): 77
Spool Valve (Pulled Out): 78
Main Relief Valve and Bypass Steering Overflow) Valve 78
Tilt Auto-Lock Valve 79
Hydraulic System Main Oil Circuit 80
Lift Cylinder 82
Limiting Valve 84
Tilt Cylinder 85
Main Oil Pump 85
Disassemble, Main Oil Pump 85
Assemble, Oil Pump 90
Test 90
Oil Filling Instructions 93
General Inspection Requirements 93
Inspection 93
Fill Level Requirements 93
Troubleshoot Hydraulic System 94
Lifting System 95
Safety Procedures When Working Near Mast 95
Inside and Outside Masts 97
Bracket 97
Adjust 97
Electrical System 100
Overview 100
Engine Operations 100
Truck Operations 101
Rocker Switch 101
Horn Button 102
Direction and Speed 102
Lighting Control 102
Turn Signal Switch 102
Braking Signal 102
Instrument 102
Electrical Box 104
Battery 104
Electrical Schematics 106
DPF Regeneration Control (Only for the Trucks Equipped with Kubota V2403 or V2607 Engine) 108
DPF Status 108
DPF Operation Instructions 109
DPF System Status Transiton 110
DPF Indicator Status 111
Instrument 112
Troubleshooting Codes for Kubota Engine 114
Troubleshoot Electrical System 120
Troubleshoot Truck Safety System (OPS/Park Brake Alarm System) 120
Truck Will Not Start 120
Lift, Lowering and Tilt Functions are not Working 121
Forward and Back Functions are not Working 121
Drive, Operation, and Routine Maintenance of Forklift Truck 122
Transporting the Forklift Truck 122
Towing 122
Long-Term Storage of Forklift Truck 122
Maintenance Procedures Prior to Operation 123
Cautions During the Operation 123
Cooling System 124