Yale Forklift A7S5 (ERP030UXT, ERP035UXT, ERP040UXT) Service Manual - PDF

Yale Forklift A7S5 (ERP030UXT, ERP035UXT, ERP040UXT) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift A7S5 (ERP030UXT, ERP035UXT, ERP040UXT) Service Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift A7S5 (ERP030UXT, ERP035UXT, ERP040UXT) Service Manual – PDF DOWNLOAD

Forklift Truck Main Parts 11
Battery 11
Battery and Installation 11
Overview 11
Structure of Battery 11
Storage of Battery 11
Use of Battery 11
Service of Battery 12
General Notices 13
Common Failures and Disposal Methods of Battery 14
Main Technical Specification of Forklift Truck 15
Driving Motor and Driving System 18
Overview 18
Transmission 18
Driving Motor 22
Specification of Driving Motor 22
Conditions of Operating Environment 22
Pump Motor and Installation 23
Electrical System 24
Overview 24
AC Motor Controller 24
Instruments 25
Fault Codes 26
Steering Device and Installation 31
Overview 31
Examination of Steering System After Reassembly 31
Steering System Fault Diagnosis 32
Steering Axle and Installation 34
Hand Brake Operation 37
Overview 37
Parking Brake Operation Device 37
Adjustment of Braking Force 37
Fault Diagnosis 38
Foot Brake Operation 39
Overview 39
Foot Brake Pedal 39
Adjustment of Foot Pedal Brake 39
Adjustment of Brake Switch 40
Brake Master Cylinder 41
Fault Diagnosis 42
Working Oil Tank and Installation 43
Overview 43
Hydraulic Oil Tank 43
Hydraulic System 44
Overview 44
Gear Pump 47
Maintenance of Gear Pump 47
Fault Diagnosis 50
Multi-Way Valve 51
Fault Diagnosis 57
Full Hydraulic Orbitrol 58
Speed Limit Valve 59
Hydraulic Lines 60
Lifting System 61
Safety Procedures when Working Near Mast 61
Overview 61
Inner and Outer Mast 61
Fork Carriage Assembly 62
Adjustment for Height of Fork Carriage 62
Roller Positions 63
Replacement of Fork Backrest 63
Lifting Cylinder 64
Working Status of Explosion Relieve Valve 66
Adjustment of Lifting Cylinder 67
Tilting Cylinder 68
Installation of Mast 69
Disassembly of Mast 71
General (CATL-based Lithium-ion Battery) 72
Description of Batteries 72
Battery Types and Options 72
Battery Working Environment Temperature 72
Glossary and Abbreviations 73
Warnings and Cautions (CATL-based Lithium-ion Battery) 75
Safety 75
Hazardous Overview 75
Hazard Pictograms 75
Signal Word 75
Hazard Statements 75
Precautionary Statements 75
Other Hazards 75
Composition and Ingredient Information 75
Hazard Identification 77
Fire Fighting Measures 77
Hazard Analysis (electrical shock, fire, explode, population) 77
Material Preparation and Personnel Trainings 77
Fire Extinguisher Instruction 78
Unusual Fire and Explosion Hazards 78
Accidental Release Measures 78
Leak Emergency Measures 78
Handling and Storage 78
Handling 78
Storage 79
First Aid Measures 79
Handling and Storage 79
Exposure Controls and Personal Protection 79
Physical and Chemical Properties 80
Stability and Reactivity 80
Toxicological Information 80
Ecological information 80
Toxicological Information 81
Regulatory Information 81
USA 81
International 81
Air Transportation 81
Ocean Shipping 81
Land Transportation 81
Avoid Electrical Shock 81
Disposal Considerations 81
Transport Information 81
Transport Information 81
Charging and Labeling 83
Charging 83
Charging Voltages and Currents: 83
Labeling 84
Disposal 84
Component Description (CATL-based Lithium-ion Battery) 85
Key Components 85
Top Cover Components 85
Connection Points 87
Module Connection 87
Module Structure 88
Connection Ports 88
Charger Specification 89
Charger Selection 91
Software and User Interface (CATL-based Lithium-ion Battery) 93
Description of Software Tools for Technicians 93
Truck Instrument 93
Battery Displayer 96
Charger Displayer 99
BMS Interface 101
System Overview 101
Real-time Information 102
Parameter Calibration 103
Force Control 104
Firmware Upgrading 104
History Data 105
Real-time Information 106
Maintenance (CATL-based Lithium-ion Battery) 107
Battery Maintenance 107
Battery Repair (CATL-based Lithium-ion Battery) 108
Battery Disassembly 108
Module Replacement 109
Module Failure 109
Module Aging 110
Principles of Operation (CATL-based Lithium-ion Battery) 111
Functional Descriptions 111
Discharge Power-on Process 111
Discharge Power-off Process 111
Power Button Mode 111
BMS Sleep Mode 111
Fault Mode 111
Charging Mode 111
Charging Power-on Process 111
Charger Mode 111
Charging Power-off Process 112
Charger Mode 112
SOC Mode 112
Fault Mode 112
Power Button Mode 112
Module Heating Process 112
Signal Detection Process 112
Cell Voltage and Temperature 112
Total Circuit Current and Voltage 113
Contactor Adhesion 113
CAN Communication 113
Charging CAN 113
Discharging CAN 113
Battery Displayer (Optional) 113
Personal Computer 113
Child BMS (When Cell Quantity is over 48) 113
Other Functions 113
Alarm Buzzer 113
Key Switch (Optional) 113
MSD 113
Discharge Current Control 114
Charging Current Control 116
Schematics and Diagrams 119
System Electrical Schematic 119
Discharge Schematic Part (I) 119
Discharge Schematic Part (II) 120
Charging Schematic 121
Module Heating Schematic 122
Single Detection Schematic 123
CAN Communication Schematic 124
Other Functions Schematic 125
Main Wire Harness Connection 125
Link Wire and H Port Wire Connection 126
CAN Wire Connection 127
Power Cable Connection 128
Heating Cable Connection 129
CSC Wire Connection 130
Wire Sequence Detector 130
Troubleshooting (CATL-based Lithium-ion Battery) 133
Troubleshooting 133
Charging Alarm Codes and Solutions 133
Charger Faults and Solutions 135
Discharge Alarm Codes and Solutions 137
Battery System Alarm Codes and Solutions 140
Other Battery Faults and Solutions 142
Discharge Fault Threshold 143
Charging Fault Threshold 146
Other Fault Threshold 149
List of Wear Parts 150