Yale Forklift A938 (ERC40VH, ERC50VH, ERC50VHS, ERC55VH) Service Manual - PDF

Yale Forklift A938 (ERC40VH, ERC50VH, ERC50VHS, ERC55VH) Service Manual – PDF DOWNLOAD

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Yale Forklift A938 (ERC40VH, ERC50VH, ERC50VHS, ERC55VH) Service Manual – PDF DOWNLOAD

Language : English
Pages : 4834
Downloadable : Yes
File Type : PDF
PART NO. 524150797

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift A938 (ERC40VH, ERC50VH, ERC50VHS, ERC55VH) Service Manual – PDF DOWNLOAD

524150797-8000YRM0231-(02-2023)-UK-EN 1
General 7
Threaded Fasteners 7
Nomenclature, Threads 7
Strength Identification 8
Cotter (Split) Pins 9
Fastener Torque Tables 14
Conversion Table 16
524150797-8000YRM0231-(03-2020)-UK-EN 23
General 27
Threaded Fasteners 27
Nomenclature, Threads 27
Strength Identification 28
Cotter (Split) Pins 29
Fastener Torque Tables 34
Conversion Table 36
524158040-2240YRM0001-(01-2023)-UK-EN 43
General 49
Battery Type 49
Lead-Acid Batteries 49
Lithium-Ion Batteries 50
Specific Gravity 50
Chemical Reaction in a Cell 50
Electrical Terms 52
Battery Selection 53
Battery Voltage 54
Battery as a Counterweight 54
Battery Ratings 54
Kilowatt-Hours 54
Battery Maintenance 55
Safety Procedures 55
Maintenance Records 55
New Battery 55
Cleaning Battery 56
Adding Water to Battery 58
Hydrometer 58
Battery Temperature 59
Charging Battery 60
Types of Battery Charges 61
Methods of Charging 62
Troubleshooting Charger 63
Knowing When Battery Is Fully Charged 63
Where to Charge Batteries 63
Equipment Needed 63
Battery Connectors 64
Battery Care 64
Troubleshooting 66
524158040-2240YRM0001-(03-2020)-UK-EN 71
General 75
Battery Type 75
Lead-Acid Batteries 75
Lithium-Ion Batteries 76
Specific Gravity 76
Chemical Reaction in a Cell 76
Electrical Terms 78
Battery Selection 78
Battery Voltage 79
Battery as a Counterweight 80
Battery Ratings 80
Kilowatt-Hours 80
Battery Maintenance 80
Safety Procedures 80
Maintenance Records 81
New Battery 81
Cleaning Battery 81
Adding Water to Battery 83
Hydrometer 84
Battery Temperature 85
Charging Battery 86
Types of Battery Charges 86
Methods of Charging 88
Troubleshooting Charger 88
Knowing When Battery Is Fully Charged 89
Where to Charge Batteries 89
Equipment Needed 89
Battery Connectors 90
Battery Care 90
Troubleshooting 92
524183085-2200YRM1058-(04-2011)-UK-EN 97
toc 97
Troubleshooting and Adjustments Using the AC Controls Program (E 97
Safety Precautions Maintenance and Repair 98
General 101
Computer Requirements 101
Software, Install 101
Language Selection 101
Demo Mode 102
Connect PC to Lift Truck 106
Starting AC Controls Program 108
Lift Truck Control Setup 113
Change Lift Truck Serial Number or Hourmeter 113
Setting Factory Default Values or Changing Lift Truck Parameters 114
Create New Custom Lift Truck Configuration 120
Lift Truck Configuration Properties 123
Import New Lift Truck Configuration From Disk 126
Delete Custom Lift Truck Configuration or Password File 128
Dash Display 131
Custom Display Languages 131
Download Display Language 133
Clear Operator Log 133
Password Functions 136
Enable/Disable Password and Lift Truck Inspection Functions 136
Truck Inspection Checklist 136
Password 136
Password Properties 136
Create New Password File 141
Download Passwords 142
Upload Passwords 144
Reports Menu 146
Devices Report 146
Custom Report 146
Password Report 146
Operator Report 153
Current Settings Report 156
Status Code Report 160
Status Codes Log 163
Troubleshooting 165
Diagnostics 165
Help Menu 168
General 168
Contents 168
Technical Support 168
About Electric Truck AC Controls Program 168
524223769-2200YRM1128-(01-2023)-UK-EN 175
Series Code / Model Designation Reference Table 183
General 185
Deutsch Crimping Tool 186
How to Strip a Wire for Use With Deutsch Crimping Tool 186
How to Crimp With the Deutsch Crimping Tool 187
Calibration Test for the Deutsch Crimping Tool 189
Deutsch Connectors 191
DT, DTM, and DTP Series Connectors 191
HD Series Connectors 234
Metri-Pack Connectors 256
Remove and Install 256
Micro-Pack Connectors 259
Weather-Pack Connectors 260
AMPSEAL Crimping Tools 262
AMP Hand Crimping Tool With Certi-Crimp 262
Description 262
Stripping Wire for Use with AMP Hand Crimping Tool 263
Insulation Crimp Adjustment 264
Maintenance and Inspection for AMP Hand Crimping Tool 264
AMP Hand Crimping Tool 264
Crimp Height Inspection 264
How to use AMP Hand Crimping Tool 265
AMP Pro-Crimper II Tool 265
Description 265
Remove and Install Die Set and Locator Assembly 266
Stripping Wire for Use With AMP PRO-CRIMPER II Tool 266
Contact Support Adjustment 267
Crimp Height Adjustment 268
Maintenance and Inspection Procedures 268
PRO-CRIMPER II Tool 268
Crimp Height Inspection 268
How to Use AMP PRO-CRIMPER II Tool 269
AMPSEAL Connector Assemblies 270
Description for Plug Connector Assembly 270
Seal Plug 271
Contact Crimping 271
Description for Plug Connector and Header Assembly 276
Voltage Reading 279
Seal Plug 279
Contact Crimping 279
AMP Superseal 1 5 Crimping Tools 286
Mini Mic Receptacle and Tab Contacts 286
Description 286
Crimping Conditions and Measurements 286
Insertion of Rubber Seal on Cable 288
AMP Hand Application Tool 293
Description 293
Maintenance and Inspection 293
Crimp Height Inspection 293
Crimp Height Adjustment 294
How to Use AMP Hand Application Tool 294
AMP Pro-Crimper II Tool 295
Description 295
Remove and Install Die Set and Locator Assembly 295
Adjustments 296
Contact Support 296
Crimp Height 297
Inspections and Maintenance 298
Crimp Height Inspection 298
Visual Inspection 298
Maintenance 299
How to Use Pro-Crimper II Tool 299
AMP Superseal 1 5 Connector Assemblies 300
Description 300
Repair and Maintenance 307
Panel Mount Option 307
AMP Fastin-Faston Hand Tools 308
Description – AMP Double Action Hand Tool 308
Maintenance and Inspection Procedures 308
Daily Maintenance 308
Periodic Tool Inspection 309
Lubrication 309
Visual Inspection 309
Crimp Height Inspection 309
Certi-Crimp Ratchet Inspection 310
How to Use AMP Double Action Hand Tool 311
Description – AMP Extraction Tool 312
Maintenance and Inspection 313
How to Use AMP Extraction Tool 313
AMP Fastin-Faston Receptacles and Housings 315
Description 315
Wire Repair 323
Wire Splicing Requirements 323
Deutsch Jiffy Splice 324
Twisted/Shielded Cable and Leads Repair 330
Special Tools 332
524223769-2200YRM1128-(07-2020)-UK-EN 341
Series Code / Model Designation Reference Table 347
General 350
Deutsch Crimping Tool 350
How to Strip a Wire for Use With Deutsch Crimping Tool 350
How to Crimp With the Deutsch Crimping Tool 351
Calibration Test for the Deutsch Crimping Tool 353
Deutsch Connectors 355
DT, DTM, and DTP Series Connectors 355
HD Series Connectors 397
Metri-Pack Connectors 420
Remove and Install 420
Micro-Pack Connectors 422
Weather-Pack Connectors 423
AMPSEAL Crimping Tools 425
AMP Hand Crimping Tool With Certi-Crimp 425
Description 425
Stripping Wire for Use with AMP Hand Crimping Tool 425
Insulation Crimp Adjustment 426
Maintenance and Inspection for AMP Hand Crimping Tool 426
AMP Hand Crimping Tool 426
Crimp Height Inspection 426
How to use AMP Hand Crimping Tool 427
AMP Pro-Crimper II Tool 427
Description 427
Remove and Install Die Set and Locator Assembly 428
Stripping Wire for Use With AMP PRO-CRIMPER II Tool 429
Contact Support Adjustment 429
Crimp Height Adjustment 430
Maintenance and Inspection Procedures 430
PRO-CRIMPER II Tool 430
Crimp Height Inspection 430
How to Use AMP PRO-CRIMPER II Tool 431
AMPSEAL Connector Assemblies 432
Description for Plug Connector Assembly 432
Seal Plug 433
Contact Crimping 433
Description for Plug Connector and Header Assembly 438
Voltage Reading 440
Seal Plug 440
Contact Crimping 440
AMP Superseal 1 5 Crimping Tools 447
Mini Mic Receptacle and Tab Contacts 447
Description 447
Crimping Conditions and Measurements 447
Insertion of Rubber Seal on Cable 449
AMP Hand Application Tool 454
Description 454
Maintenance and Inspection 454
Crimp Height Inspection 454
Crimp Height Adjustment 455
How to Use AMP Hand Application Tool 455
AMP Pro-Crimper II Tool 456
Description 456
Remove and Install Die Set and Locator Assembly 457
Adjustments 457
Contact Support 457
Crimp Height 458
Inspections and Maintenance 459
Crimp Height Inspection 459
Visual Inspection 459
Maintenance 460
How to Use Pro-Crimper II Tool 460
AMP Superseal 1 5 Connector Assemblies 461
Description 461
Repair and Maintenance 468
Panel Mount Option 468
AMP Fastin-Faston Hand Tools 469
Description – AMP Double Action Hand Tool 469
Maintenance and Inspection Procedures 469
Daily Maintenance 469
Periodic Tool Inspection 470
Lubrication 470
Visual Inspection 470
Crimp Height Inspection 470
Certi-Crimp Ratchet Inspection 471
How to Use AMP Double Action Hand Tool 472
Description – AMP Extraction Tool 473
Maintenance and Inspection 473
How to Use AMP Extraction Tool 474
AMP Fastin-Faston Receptacles and Housings 475
Description 475
Wire Repair 482
Wire Splicing Requirements 482
Deutsch Jiffy Splice 483
Twisted/Shielded Cable and Leads Repair 488
Special Tools 491
524319489-0100YRM1342-(02-2023)-UK-EN 499
General 507
Description 507
Frame 507
Discharging the Capacitors 514
Rapid Charge 514
Ground Test 516
Mud Guards 518
Covers and Floor Plates 519
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 519
For Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 521
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 522
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 523
For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 527
Overhead Guard Replacement 528
Remove 528
For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 528
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 534
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 537
Install 539
For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 539
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 539
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 541
Battery and Operator Restraint System Repair 542
General 542
Battery Restraint System 542
Auxiliary Counterweight Support Bracket for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH,ERC100VHS) (A938) 556
Operator Restraint System 557
Emergency Locking Retractor (ELR) 561
E-Hydraulic Armrest Assembly Repair 561
Hood and Seat Assembly Replacement 562
General For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 562
Hood Assembly 562
Seat Assembly 568
General For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 571
Hood Assembly 571
Seat Assembly 575
Opening and Closing the Hood 579
Manual Hydraulic Control Levers 579
E-Hydraulic Mini-Levers 580
Remove 581
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 581
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 590
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 592
Install 597
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 597
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 598
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 599
Ground Test For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 601
Ground Test For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 601
Hood and Seat Assembly Replacement for Lift Truck Model ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 602
General 602
Hood Assembly 602
Seat Assembly 605
Opening and Closing the Hood 607
Manual Hydraulic Control Levers 607
E-Hydraulic Mini-Levers 608
Remove 609
Install 613
Ground Test 614
Master Cylinder Repair and Adjustment for 1 5-3 5T Cushion and 2 2-5 5T Pneumatic Lift Trucks 615
Master Cylinder Repair and Adjustment for 4 0-5 5T Cushion Lift Trucks 615
Brake Pedal Components 621
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), and ERP22-35VL (ERP045-070VL) (A976) 621
For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 621
Remove 621
Disassemble 621
Inspect 622
Assemble 622
Install 622
Brake Pedal Adjustment For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 623
Brake System Air Removal 624
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 624
Using Pressure Bleed System 624
Using Brake Pedal Pressure For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 624
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 625
Counterweight Replacement for Lift Truck Models ERC22-35VG (ERC045-070) (A968) and ERC16-20VA (ERC030-040VA) (A969) 626
Remove 629
Install 630
Counterweight Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 631
Remove 638
Clean and Inspect, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 642
Install 644
Counterweight Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 647
Remove 649
Install 649
Traction Motor Replacement for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 651
Traction Motor Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 658
Traction Motor Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 659
Hydraulic Tank Inspection 662
Inspect 662
Clean 666
Painting Instructions 667
Safety Label Replacement 670
Battery Specifications 679
Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 686
Overhead Guard 686
Counterweight 686
Traction Motor 686
Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 686
Overhead Guard 686
Counterweight 686
Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 686
Overhead Guard 686
Counterweight 686
Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 686
Overhead Guard 686
Counterweight 686
524319489-0100YRM1342-(06-2019)-UK-EN 689
General 695
Description 695
Frame 695
Discharging the Capacitors 702
Rapid Charge 702
Ground Test 704
Mud Guards 705
Covers and Floor Plates 706
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 706
For Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 707
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 709
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 710
For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 714
Overhead Guard Replacement 714
Remove 715
For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 715
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 720
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 722
Install 724
For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 724
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 724
For Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 726
Battery and Operator Restraint System Repair 726
General 726
Battery Restraint System 726
Auxiliary Counterweight Support Bracket for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) 741
Operator Restraint System 742
Emergency Locking Retractor (ELR) 746
E-Hydraulic Armrest Assembly Repair 746
Hood and Seat Assembly Replacement 746
General For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 747
Hood Assembly 747
Seat Assembly 753
General For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 756
Hood Assembly 756
Seat Assembly 760
Opening and Closing the Hood 764
Manual Hydraulic Control Levers 764
E-Hydraulic Mini-Levers 765
Remove 766
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 766
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 775
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 777
Install 782
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 782
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 783
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 784
Ground Test For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 785
Ground Test For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 785
Hood and Seat Assembly Replacement for Lift Truck Model ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 786
General 786
Hood Assembly 786
Seat Assembly 789
Opening and Closing the Hood 791
Manual Hydraulic Control Levers 791
E-Hydraulic Mini-Levers 792
Remove 793
Install 797
Ground Test 798
Master Cylinder Repair and Adjustment for 1 5-3 5T Cushion and 2 2-5 5T Pneumatic Lift Trucks 798
Master Cylinder Repair and Adjustment for 4 0-5 5T Cushion Lift Trucks 798
Brake Pedal Components 803
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), and ERP22-35VL (ERP045-070VL) (A976) 803
For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 804
Remove 804
Disassemble 804
Inspect 805
Assemble 805
Install 805
Brake Pedal Adjustment For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 806
Brake System Air Removal 806
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 806
Using Pressure Bleed System 806
Using Brake Pedal Pressure For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 807
For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 807
Counterweight Replacement for Lift Truck Models ERC22-35VG (ERC045-070) (A968) and ERC16-20VA (ERC030-040VA) (A969) 807
Remove 810
Install 811
Counterweight Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 812
Remove 819
Clean and Inspect, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 823
Install 825
Counterweight Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 827
Remove 830
Install 830
Traction Motor Replacement for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 831
Traction Motor Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 837
Traction Motor Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 838
Hydraulic Tank Inspection 840
Inspect 840
Clean 846
Painting Instructions 846
Safety Label Replacement 848
Battery Specifications 856
Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 863
Overhead Guard 863
Counterweight 863
Traction Motor 863
Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 863
Overhead Guard 864
Counterweight 864
Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 864
Overhead Guard 864
Counterweight 864
Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 864
Overhead Guard 864
Counterweight 864
524319491-1600YRM1360-(03-2023)-UK-EN 867
General 875
Steering Axle Assembly Repair 877
Remove ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 877
Disassemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 879
Clean 882
Inspect 882
Assemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 883
Install ERC22-35VG (ERC045-070VG) (A968) 884
Install ERC16-20VA (ERC030-040VA) (A969) 885
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 886
Remove ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 887
Disassemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 892
Clean 893
Inspect 893
Assemble ERP40-50VM, ERP50-55MV6 (ERP080-120VM, ERP100VML) (A985) 893
Assemble ERP22-35VL (ERP045-070VL) (A976) 894
Wheel Bearing Adjustment ERP22-35VL (ERP045-070VL) (A976) 895
Install ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) 896
Remove ERP16-20VF (ERP30-40VF) (A955) 902
Disassemble ERP16-20VF (ERP30-40VF) (A955) 902
Clean 904
Inspect 904
Assemble ERP16-20VF (ERP30-40VF) (A955) 904
Install ERP16-20VF (ERP30-40VF) (A955) 905
Tie Rod Replacement 906
Remove ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 906
Clean 907
Inspect 907
Install ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 907
Remove ERC16-20VA (ERC030-040VA) (A969) 907
Clean 908
Inspect 908
Install ERC16-20VA (ERC030-040VA) (A969) 908
Remove ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 909
Clean 910
Inspect 910
Install ERP20-35VL (ERP045-070VL) (A976) andERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 910
Remove ERP16-20VF (ERP30-40VF) (A955) 910
Clean 911
Inspect 911
Install ERP16-20VF (ERP30-40VF) (A955) 911
Spindle Repair 912
Remove ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 912
Disassemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 913
Clean 913
Inspect 914
Assemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 914
Install ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 914
Remove ERC16-20VA (ERC030-040VA) (A969) 915
Disassemble ERC16-20VA (ERC030-040VA) (A969) 916
Clean 916
Inspect 916
Assemble ERC16-20VA (ERC030-040VA) (A969) 917
Install ERC16-20VA (ERC030-040VA) (A969) 917
Remove ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 918
Disassemble ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 919
Clean 919
Inspect 920
Assemble ERP22-35VL (ERP45-70VL) (A976) 920
Install ERP22-35VL (ERP45-70VL) (A976) 920
Assemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 921
Install ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 921
Remove ERP16-20VF (ERP30-40VF) (A955) 922
Disassemble ERP16-20VF (ERP30-40VF) (A955) 922
Clean 923
Inspect 923
Assemble ERP16-20VF (ERP30-40VF) (A955) 924
Install ERP16-20VF (ERP30-40VF) (A955) 924
Steering Cylinder Repair 925
Remove ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 925
Disassemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 928
Clean 929
Inspect 929
Assemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 929
Install ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 929
Remove ERC16-20VA (ERC030-040VA) (A969) 930
Disassemble ERC16-20VA (ERC030-040VA) (A969) 931
Clean 932
Inspect 933
Assemble ERC16-20VA (ERC030-040VA) (A969) 933
Install ERC16-20VA (ERC030-040VA) (A969) 933
Remove ERP16-20VF (ERP30-40VF) (A955) 933
Disassemble ERP16-20VF (ERP30-40VF) (A955) 934
Clean 935
Inspect 935
Assemble ERP16-20VF (ERP30-40VF) (A955) 935
Install ERP16-20VF (ERP30-40VF) (A955) 936
Remove ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 936
Disassemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 937
Clean 938
Inspect 938
Assemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 939
Install ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 939
Remove ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 939
Disassemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 941
Clean 941
Inspect 942
Assemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 942
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 942
524319491-1600YRM1360-(10-2018)-UK-EN 945
General 951
Steering Axle Assembly Repair 952
Remove ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 953
Disassemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 954
Clean 958
Inspect 958
Assemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 958
Install ERC22-35VG (ERC045-070VG) (A968) 960
Install ERC16-20VA (ERC030-040VA) (A969) 961
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 962
Remove ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 964
Disassemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 968
Clean 970
Inspect 970
Assemble ERP40-50VM, ERP50-55MV6 (ERP080-120VM, ERP100VML) (A985) 970
Assemble ERP22-35VL (ERP045-070VL) (A976) 971
Wheel Bearing Adjustment ERP22-35VL (ERP045-070VL) (A976) 972
Install ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) 973
Remove ERP16-20VF (ERP30-40VF) (A955) 979
Disassemble ERP16-20VF (ERP30-40VF) (A955) 979
Clean 981
Inspect 981
Assemble ERP16-20VF (ERP30-40VF) (A955) 981
Install ERP16-20VF (ERP30-40VF) (A955) 982
Tie Rod Replacement 982
Remove ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 983
Clean 984
Inspect 984
Install ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 984
Remove ERC16-20VA (ERC030-040VA) (A969) 984
Clean 985
Inspect 985
Install ERC16-20VA (ERC030-040VA) (A969) 985
Remove ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 986
Clean 986
Inspect 987
Install ERP20-35VL (ERP045-070VL) (A976) andERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 987
Remove ERP16-20VF (ERP30-40VF) (A955) 987
Clean 988
Inspect 988
Install ERP16-20VF (ERP30-40VF) (A955) 988
Spindle Repair 988
Remove ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 988
Disassemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 990
Clean 990
Inspect 990
Assemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 991
Install ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 991
Remove ERC16-20VA (ERC030-040VA) (A969) 992
Disassemble ERC16-20VA (ERC030-040VA) (A969) 992
Clean 993
Inspect 993
Assemble ERC16-20VA (ERC030-040VA) (A969) 993
Install ERC16-20VA (ERC030-040VA) (A969) 994
Remove ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 994
Disassemble ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 996
Clean 996
Inspect 996
Assemble ERP22-35VL (ERP45-70VL) (A976) 997
Install ERP22-35VL (ERP45-70VL) (A976) 997
Assemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 997
Install ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 997
Remove ERP16-20VF (ERP30-40VF) (A955) 998
Disassemble ERP16-20VF (ERP30-40VF) (A955) 999
Clean 1000
Inspect 1000
Assemble ERP16-20VF (ERP30-40VF) (A955) 1000
Install ERP16-20VF (ERP30-40VF) (A955) 1000
Steering Cylinder Repair 1001
Remove ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1001
Disassemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1004
Clean 1005
Inspect 1005
Assemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1005
Install ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1005
Remove ERC16-20VA (ERC030-040VA) (A969) 1006
Disassemble ERC16-20VA (ERC030-040VA) (A969) 1007
Clean 1008
Inspect 1009
Assemble ERC16-20VA (ERC030-040VA) (A969) 1009
Install ERC16-20VA (ERC030-040VA) (A969) 1009
Remove ERP16-20VF (ERP30-40VF) (A955) 1009
Disassemble ERP16-20VF (ERP30-40VF) (A955) 1010
Clean 1011
Inspect 1011
Assemble ERP16-20VF (ERP30-40VF) (A955) 1011
Install ERP16-20VF (ERP30-40VF) (A955) 1012
Remove ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1012
Disassemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1013
Clean 1014
Inspect 1014
Assemble ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1015
Install ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1015
Remove ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1015
Disassemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1017
Clean 1018
Inspect 1018
Assemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1018
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1018
524319492-1600YRM1363-(03-2023)-UK-EN 1021
General 1027
Discharging The Capacitors 1027
Steering Control Unit (SCU) Repair 1029
Remove 1029
Disassemble 1032
Clean 1038
Inspect 1038
Assemble 1038
Install 1039
Steering Wheel and Fixed Steering Column Assembly Repair 1040
Remove 1040
Disassemble 1043
Clean 1044
Inspect 1045
Assemble 1045
Install 1045
Gear Replacement for Lift Trucks Built Prior to October, 2008 1046
Steering Wheel and Telescopic Column Assembly Repair 1048
Remove 1048
Disassemble 1051
Clean 1054
Inspect 1055
Assemble 1055
Install 1056
Torque Specifications 1063
Steering Control Unit 1063
Steering Column 1063
524319492-1600YRM1363-(09-2014)-UK-EN 1065
524319494-1900YRM1367-(04-2017)-UK-EN 1103
General 1109
Discharging the Capacitors 1109
Hydraulic Pump and Motor 1110
Remove 1110
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1111
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1114
Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1117
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1122
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1127
Disassemble 1129
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1129
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1131
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1133
Inspect 1135
Clean 1135
Assemble 1135
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1135
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1135
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1136
Install 1136
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1136
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1137
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1138
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1139
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1140
Hydraulic Tank 1141
Remove 1141
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1141
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1144
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1145
Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1149
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1151
Disassemble 1153
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1153
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1154
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1154
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1155
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1157
Clean 1159
Steam Method 1159
Chemical Method 1159
Inspect 1160
Small Leaks, Repair 1160
Large Leaks, Repair 1160
Additional Methods for Metal Tank Repair 1160
Assemble 1160
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1160
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1161
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1162
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1162
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1163
Install 1163
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1163
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1164
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1164
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1165
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1165
Hydraulic Filter Replacement 1166
Breather Clean and Inspect 1167
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 1167
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1170
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1170
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1170
Hydraulic Oil Cooler for Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1171
Add Hydraulic Oil 1171
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1171
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1173
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1173
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1173
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1174
Steer Accumulator Replacement 1175
Remove 1175
Install 1182
Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1182
Tank Capacity 1183
Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1183
Tank Capacity 1183
Specifications for Lift Truck ERP22-25VL (ERP045-070VL) (A976) 1183
Tank Capacity 1183
Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1183
Tank Capacity 1183
Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1183
Tank Capacity 1184
Torque Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1184
Hydraulic Pump and Motor 1184
Hydraulic Tank 1184
Torque Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1185
Hydraulic Pump and Motor 1185
Hydraulic Tank 1185
Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 1185
Hydraulic Pump and Motor 1185
Hydraulic Tank 1185
Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1185
Hydraulic Pump and Motor 1186
Hydraulic Tank 1186
Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1187
Hydraulic Pump and Motor 1187
Hydraulic Tank 1187
524319494-1900YRM1367-(08-2023)-UK-EN 1191
General 1197
Discharging the Capacitors 1197
Hydraulic Pump and Motor 1199
Remove 1199
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1199
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1205
Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1209
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1214
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1219
Disassemble 1221
Lift Truck Models , ERC22-35VG (ERC045-070VG) (A968)ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1221
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1223
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1225
Inspect 1227
Clean 1227
Assemble 1227
Lift Truck Models , ERC22-35VG (ERC045-070VG) (A968)ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1227
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1228
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1228
Install 1228
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1228
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1229
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1230
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1231
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1232
Hydraulic Tank 1233
Remove 1233
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1233
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1236
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1239
Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1242
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1244
Disassemble 1246
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1246
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1246
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1247
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1248
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1250
Clean 1252
Steam Method 1253
Chemical Method 1253
Inspect 1253
Small Leaks, Repair 1253
Large Leaks, Repair 1254
Additional Methods for Metal Tank Repair 1254
Assemble 1254
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1254
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1255
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1255
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1256
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1256
Install 1257
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1257
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1257
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1258
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1259
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1259
Hydraulic Filter Replacement 1260
Breather Clean and Inspect 1261
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 1261
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1263
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1263
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1264
Hydraulic Oil Cooler for Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1264
Add Hydraulic Oil 1264
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1264
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1266
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1266
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1266
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1267
Steer Accumulator Replacement 1269
Remove 1269
Install 1277
Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1278
Tank Capacity 1278
Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1278
Tank Capacity 1278
Specifications for Lift Truck ERP22-25VL (ERP045-070VL) (A976) 1278
Tank Capacity 1278
Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1279
Tank Capacity 1279
Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1279
Tank Capacity 1279
Torque Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1280
Hydraulic Pump and Motor 1280
Hydraulic Tank 1280
Torque Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1280
Hydraulic Pump and Motor 1280
Hydraulic Tank 1280
Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 1281
Hydraulic Pump and Motor 1281
Hydraulic Tank 1281
Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1281
Hydraulic Pump and Motor 1281
Hydraulic Tank 1281
Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1282
Hydraulic Pump and Motor 1282
Hydraulic Tank 1282
524319495-2000YRM1334-(03-2023)-UK-EN 1285
General 1293
Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF) (A955) 1293
Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1295
Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1299
Discharging the Capacitors 1301
Manual Hydraulic Control Valve Repair for 1 5-2 0T Trucks 1302
Remove 1302
Beginning Steps 1302
Disassemble Handles and Levers 1315
Disassemble Manual Control Valve 1318
Spool Seal Replacement 1328
Clean 1331
Inspect 1331
Assemble Manual Control Valve 1333
Assemble Handles and Levers 1344
Install 1347
Ending Steps 1359
Manual Hydraulic Control Valve Repair for 2 0-3 5T Trucks and 4 0-5 0T Pneumatic Trucks 1361
Remove 1361
Disassemble Handles and Levers 1377
Disassemble Manual Control Valve 1380
Disassemble Valve 1380
Disassemble Inlet Section 1383
Disassemble Lift, Tilt, and Auxiliary Sections 1383
Spool Seal Replacement 1385
Clean 1386
Inspect 1387
Assemble Manual Control Valve 1387
Assemble Lift, Tilt, and Auxiliary Sections 1387
Assemble Inlet Section 1388
Assemble Valve 1389
Assemble Handles and Levers 1397
Install 1401
Ending Steps 1413
Manual Hydraulic Control Valve Repair for 4 0-5 5T Cushion Trucks 1414
Remove 1414
Disassemble Handles and Levers 1428
Disassemble Manual Control Valve 1430
Disassemble Valve 1430
Disassemble Inlet Section 1433
Disassemble Lift, Tilt, and Auxiliary Sections 1434
Spool Seal Replacement 1436
Clean 1437
Inspect 1437
Assemble Manual Control Valve 1438
Assemble Lift, Tilt, and Auxiliary Sections 1438
Assemble Inlet Section 1439
Assemble Valve 1440
Assemble Handles and Levers 1447
Install 1450
Ending Steps 1462
E-Hydraulic Control Valve Repair for 1 5-2 0T Trucks 1463
Remove 1463
Disassemble 1469
Clean 1476
Inspect 1476
Assemble 1476
Install 1484
E-Hydraulic Controls 1489
Replace E-Hydraulic Control Components 1490
E-Hydraulic Control Valve Repair for 2 0-3 5T Trucks and 4 0-5 0T Pneumatic Trucks 1491
Remove 1491
Initial Steps 1491
Fitting Removal for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1491
Fitting Removal for Lift Truck ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1493
Electrical Disconnect and Control Valve Dismount 1495
Disassemble 1497
Clean 1502
Inspect 1502
Assemble 1502
Install 1510
Electrical Connect and Control Valve Mount 1510
Fitting Installation for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1512
Fitting Installation for Lift Truck ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1514
Ending Steps 1515
E-Hydraulic Controls 1516
Replace E-Hydraulic Control Components 1516
E-Hydraulic Control Valve Repair for 4 0-5 5T Cushion Trucks 1517
Remove 1517
Initial Steps 1517
Fitting Removal 1517
Electrical Disconnect and Control Valve Dismount 1519
Disassemble 1521
Clean 1526
Inspect 1526
Assemble 1526
Install 1534
Electrical Connect and Control Valve Mount 1534
Fitting Installation 1536
Ending Steps 1537
E-Hydraulic Controls 1538
Replace E-Hydraulic Control Components 1538
Checks and Adjustments
for 1 5-2 0T Lift Trucks 1539
Manual Control Valve 1539
Primary Relief Valve 1539
Optional Auxiliary Port Relief Valve 1539
E-Hydraulic Control Valve 1540
Primary Relief Valve 1540
Optional Secondary Port Relief Valve 1541
Hydraulic System Air Removal 1542
Checks and Adjustments
2 0-5 5T Lift Trucks 1543
Manual Control Valve 1543
External Leakage 1543
Primary Relief Cartridge 1543
Secondary Relief Valve 1544
E-Hydraulic Control Valve 1544
Primary Relief Valve 1544
Secondary Relief Valve 1545
PPRV Pilot Pressure Test 1546
Hydraulic System Air Removal 1547
Position Sensor and OPS Check and Adjustment 1548
Position Sensor 1548
(OPS) Operator Presence Solenoid 1548
Manual Control Valve Re-Calibration 1548
Calibration Procedure 1549
Control Valve 1549
Torque Specifications
for 1 5-2 0T Lift Trucks 1550
Manual Hydraulic Control Valve 1550
Manual Control Valve Handles and Levers 1550
E-Hydraulic Control Valve 1550
Torque Specifications
for 2 2-5 5T Lift Trucks 1551
Manual Hydraulic Control Valve 1551
Manual Control Valve Handles and Levers 1551
Manual Control Valve Covers 1551
E-Hydraulic Control Valve 1551
524319495-2000YRM1334-(09-2014)-UK-EN 1553
524319496-2100YRM1382-(02-2018)-UK-EN 1803
Safety Procedures When Working Near Mast 1811
General 1813
Description 1814
Tilt Cylinder Repair for 2 0-5 5T Trucks 1814
Remove 1814
Disassemble 1816
Inspect 1817
Clean 1817
Assemble 1817
Install 1819
Tilt Cylinders, Adjust 1819
Tilt Cylinder Leak Check 1822
Tilt Cylinder Repair
for 1 0-2 0T Trucks 1823
Remove 1823
Disassemble 1825
Inspect 1827
Clean 1827
Assemble 1827
Install 1827
Tilt Cylinders, Adjust 1828
Tilt Cylinders Leak Check 1829
Lift Cylinder Repair
for 2 0-3 5T Trucks 1830
Main Lift Cylinders 1830
Remove 1830
Two-Stage FFL 1830
Three-Stage FFL 1832
Four-Stage FFL 1832
Two-Stage LFL 1833
Disassemble 1833
Two-Stage FFL 1833
Three-Stage FFL 1835
Four-Stage FFL 1835
Two-Stage LFL 1837
Clean 1838
Inspect 1838
Assemble 1838
Two-Stage FFL 1838
Three-Stage FFL 1838
Four-Stage FFL 1839
Two-Stage LFL 1839
Install 1840
Two-Stage FFL 1840
System Air Bleed Procedures 1840
Three-Stage FFL 1840
Four-Stage FFL 1841
Two-Stage LFL 1841
Lift Cylinder Repair for Lift Truck Model ERP15VT (G807) 1842
Main Lift Cylinder 1842
Remove 1842
Main Lift Cylinders – Two-Stage FFL Mast 1842
Left-Hand Main Lift Cylinder – Three-Stage FFL Mast 1844
Right-Hand Main Lift Cylinder – Three-Stage FFL Mast 1848
Main Lift Cylinder – Two-Stage LFL Mast 1848
Disassemble 1851
Main Lift Cylinders – Two-Stage FFL Mast 1851
Main Lift Cylinder – Three-Stage FFL Mast 1853
Main Lift Cylinder – Two-Stage LFL Mast 1853
Clean 1854
Inspect 1854
Assemble 1855
Main Lift Cylinder – Two-Stage FFL Mast 1855
Main Lift Cylinder – Three-Stage FFL Mast 1855
Main Lift Cylinder – Two-Stage LFL Mast 1855
Install 1856
Main Lift Cylinder – Two-Stage FFL Mast 1856
Left-Hand Main Lift Cylinder – Three-Stage FFL Mast 1856
Right-Hand Main Lift Cylinder – Three-Stage FFL Mast 1857
Main Lift Cylinder – Two-Stage LFL Mast 1858
System Air Bleed Procedures 1859
All Main Lift Cylinders 1859
Lift Cylinder Repair for 1 5-2 0T Trucks 1859
Main Lift Cylinder 1859
Remove 1859
Two-Stage FFL 1860
Three-Stage FFL 1860
Two-Stage LFL 1861
Four-Stage FFL 1863
Disassemble 1864
Two-Stage FFL 1864
Three-Stage FFL 1866
Two-Stage LFL 1866
Four-Stage FFL 1867
Clean 1870
Inspect 1870
Assemble 1870
Two-Stage FFL 1870
Three-Stage FFL 1871
Two-Stage LFL 1871
Four-Stage FFL 1872
Install 1873
Two-Stage FFL 1873
System Air Bleed Procedures 1873
Three-Stage FFL Mast 1873
Two-Stage LFL 1874
Four-Stage FFL 1874
Mast and Carriage Install for Two-Stage FFL, Three-Stage FFL, and Two-Stage LFL 1875
Mast and Carriage Installation for Four-Stage FFL 1875
Lift Cylinder Repair
for 4 0-5 5T Trucks 1876
Main Lift Cylinders 1876
Remove 1876
Two-Stage FFL 1876
Three-Stage FFL 1878
Two-Stage LFL 1878
Disassemble 1879
Two-Stage FFL 1879
Three-Stage FFL 1881
Two-Stage LFL 1882
Clean 1883
Inspect 1883
Assemble 1883
Two-Stage FFL 1883
Three-Stage FFL 1884
Two-Stage LFL 1884
Install 1885
Two-Stage FFL 1885
System Air Bleed Procedures 1885
Three-Stage FFL 1885
Two-Stage LFL 1886
Free-Lift Cylinder Repair
for 2 0-3 5T Trucks 1887
Free-Lift Cylinder 1887
Remove 1887
Two and Three-Stage FFL Mast 1887
Four-Stage FFL For Lift Truck ERC22-356VG (ERC045-070VG) (A968) 1888
Disassemble 1890
Two and Three-Stage FFL Mast 1890
Four-Stage FFL Mast for Lift Truck ERC22-356VG (ERC045-070VG) (A968) 1891
Clean 1891
Inspect 1891
Assemble 1892
Two and Three-Stage FFL Mast 1892
Four-Stage FFL Mast for Lift Truck ERC22-356VG (ERC045-070VG) (A968) 1892
Install 1893
Two and Three-Stage FFL Mast 1893
Four-Stage FFL Mast for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1893
Free Lift Cylinder Repair for Lift Truck Model ERP15VT (G807) 1894
Free-Lift Cylinder 1894
Remove 1894
Three-Stage FFL Mast 1894
Disassemble 1896
Clean 1897
Inspect 1897
Assemble 1897
Install 1897
Free Lift Cylinder Repair
for 1 5-2 0T Trucks 1898
Free-Lift Cylinder 1898
Remove 1898
Two and Three-Stage FFL Mast 1898
Four-Stage FFL Mast 1900
Disassemble 1902
Two-Stage and Three-Stage FFL Masts 1902
Four Stage FFL Mast 1903
Clean 1904
Inspect 1904
Assemble 1904
Two-Stage and Three-Stage FFL Masts 1904
Four-Stage FFL Mast 1905
Install 1905
Two-Stage and Three-Stage FFL Masts 1905
Four-Stage FFL Mast 1905
All Masts 1907
Free-Lift Cylinder Repair
for 4 0-5 5T Trucks 1908
Free-Lift Cylinder 1908
Remove 1908
Two and Three-Stage FFL Mast 1908
Disassemble 1909
Two and Three-Stage FFL Mast 1909
Clean 1910
Inspect 1910
Assemble 1910
Two and Three-Stage FFL Mast 1910
Install 1911
Two and Three-Stage FFL Mast 1911
Sideshift Cylinder Repair
for 1 5-3 5T Trucks Prior to December 2016 1911
Remove 1911
Disassemble 1915
Clean and Inspect 1917
Assemble and Install 1917
Sideshift Cylinder Repair
for 1 5-3 5T Trucks After December 2016 1918
Remove 1918
Disassemble 1922
Clean and Inspect 1924
Assemble and Install 1924
Integral Side-Shift Cylinder Gland Leak Checks 1926
Sideshift Cylinder Repair
for 4 0-5 5T Trucks 1927
Remove 1927
Disassemble 1927
Clean and Inspect 1929
Assemble and Install 1929
Fork Positioner Cylinder Repair Prior to December 2016 1929
Remove 1929
Disassemble 1930
Clean 1932
Inspect 1932
Assemble 1933
Install 1933
Fork Positioner Cylinder Adjustment 1933
Fork Positioner Cylinder Repair After December 2016 1934
Remove 1934
Disassemble 1934
Clean 1937
Inspect 1937
Assemble 1938
Install 1938
Fork Positioner Cylinder Adjustment 1938
Lift Cylinder Leak Check 1939
Seal Kit Installation 1939
External Installation (Seal and Back-Up Ring) 1940
Internal Installation (Piston Rod Assembly) 1940
Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERP22-25VL (ERP045-070VL) (A976) 1940
Tilt Cylinders 1940
Piston Rod Nut 1940
Gland 1941
Tilt Cylinder Mounting Capscrew 1941
Tilt Cylinder Rod End Capscrew 1941
Main and Free-Lift Cylinder 1941
Sideshift Cylinder 1941
Fork Positioner Cylinder 1941
Torque Specifications for Lift Truck Model ERP15VT (G807) 1941
Tilt Cylinders 1941
Main and Free-Lift Cylinders 1941
Sideshift Cylinder 1942
Torque Specifications for Lift Truck Models ERP16-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), ESC030-40AC (B883),ESC030-40AD (C883) 1942
Tilt Cylinders 1942
Main and Free-Lift Cylinders 1942
Sideshift Cylinder 1943
Fork Positioner Cylinder 1943
Torque Specifications for Lift Truck Model ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 1943
Tilt Cylinders 1943
Main and Free-Lift Cylinder 1943
Sideshift Cylinder 1943
Torque Specifications for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1943
Tilt Cylinder 1944
Main and Free Lift Cylinder 1944
Sideshift Cylinder 1944
524319496-2100YRM1382-(07-2023)-UK-EN 1947
Safety Procedures When Working Near Mast 1957
General 1960
Description 1960
Tilt Cylinder Repair for 2 0-5 5T Trucks 1961
Remove 1961
Disassemble 1963
Inspect 1964
Clean 1964
Assemble 1964
Install 1966
Tilt Cylinders, Adjust 1966
Tilt Cylinder Leak Check 1969
Tilt Cylinder Repair
for 1 0-2 0T Trucks 1970
Remove 1970
Disassemble 1973
Inspect 1975
Clean 1975
Assemble 1975
Install 1975
Tilt Cylinders, Adjust 1976
Tilt Cylinders Leak Check 1977
Lift Cylinder Repair
for 2 0-3 5T Trucks 1979
Main Lift Cylinders 1979
Remove 1979
Two-Stage FFL 1979
Three-Stage FFL 1981
Four-Stage FFL 1981
Two-Stage LFL 1982
Disassemble 1982
Two-Stage FFL 1982
Three-Stage FFL 1984
Four-Stage FFL 1986
Two-Stage LFL 1987
Clean 1988
Inspect 1988
Assemble 1988
Two-Stage FFL 1988
Three-Stage FFL 1989
Four-Stage FFL 1989
Two-Stage LFL 1990
Install 1990
Two-Stage FFL 1990
System Air Bleed Procedures 1990
Three-Stage FFL 1991
Four-Stage FFL 1991
Two-Stage LFL 1992
Lift Cylinder Repair for Lift Truck Model ERP15VT (G807) 1993
Main Lift Cylinder 1993
Remove 1993
Main Lift Cylinders – Two-Stage FFL Mast 1993
Left-Hand Main Lift Cylinder – Three-Stage FFL Mast 1995
Right-Hand Main Lift Cylinder – Three-Stage FFL Mast 1999
Main Lift Cylinder – Two-Stage LFL Mast 1999
Disassemble 2002
Main Lift Cylinders – Two-Stage FFL Mast 2002
Main Lift Cylinder – Three-Stage FFL Mast 2004
Main Lift Cylinder – Two-Stage LFL Mast 2005
Clean 2006
Inspect 2006
Assemble 2006
Main Lift Cylinder – Two-Stage FFL Mast 2006
Main Lift Cylinder – Three-Stage FFL Mast 2007
Main Lift Cylinder – Two-Stage LFL Mast 2007
Install 2007
Main Lift Cylinder – Two-Stage FFL Mast 2007
Left-Hand Main Lift Cylinder – Three-Stage FFL Mast 2008
Right-Hand Main Lift Cylinder – Three-Stage FFL Mast 2009
Main Lift Cylinder – Two-Stage LFL Mast 2010
System Air Bleed Procedures 2010
All Main Lift Cylinders 2011
Lift Cylinder Repair for 1 5-2 0T Trucks 2012
Main Lift Cylinder 2012
Remove 2012
Two-Stage FFL 2012
Three-Stage FFL 2012
Two-Stage LFL 2013
Four-Stage FFL 2015
Disassemble 2017
Two-Stage FFL 2017
Three-Stage FFL 2018
Two-Stage LFL 2019
Four-Stage FFL 2020
Clean 2022
Inspect 2023
Assemble 2023
Two-Stage FFL 2023
Three-Stage FFL 2023
Two-Stage LFL 2024
Four-Stage FFL 2024
Install 2025
Two-Stage FFL 2025
System Air Bleed Procedures 2026
Three-Stage FFL Mast 2026
Two-Stage LFL 2026
Four-Stage FFL 2027
Mast and Carriage Install for Two-Stage FFL, Three-Stage FFL, and Two-Stage LFL 2027
Mast and Carriage Installation for Four-Stage FFL 2028
Lift Cylinder Repair for 4 0-5 5T Trucks 2029
Main Lift Cylinders 2029
Remove 2029
Two-Stage FFL 2029
Three-Stage FFL 2031
Two-Stage LFL 2031
Disassemble 2032
Two-Stage FFL 2032
Three-Stage FFL 2034
Two-Stage LFL 2035
Clean 2036
Inspect 2036
Assemble 2036
Two-Stage FFL 2036
Three-Stage FFL 2037
Two-Stage LFL 2037
Install 2038
Two-Stage FFL 2038
System Air Bleed Procedures 2038
Three-Stage FFL 2038
Two-Stage LFL 2039
Free-Lift Cylinder Repair for 2 0-3 5T Trucks 2040
Free-Lift Cylinder 2040
Remove 2040
Two and Three-Stage FFL Mast 2040
Four-Stage FFL For Lift Truck ERC22-356VG (ERC045-070VG) (A968) 2041
Disassemble 2043
Two and Three-Stage FFL Mast 2043
Four-Stage FFL Mast for Lift Truck ERC22-356VG (ERC045-070VG) (A968) 2044
Clean 2044
Inspect 2045
Assemble 2045
Two and Three-Stage FFL Mast 2045
Four-Stage FFL Mast for Lift Truck ERC22-356VG (ERC045-070VG) (A968) 2045
Install 2046
Two and Three-Stage FFL Mast 2046
Four-Stage FFL Mast for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 2046
Free Lift Cylinder Repair for Lift Truck Model ERP15VT (G807) 2048
Free-Lift Cylinder 2048
Remove 2048
Three-Stage FFL Mast 2048
Disassemble 2050
Clean 2051
Inspect 2051
Assemble 2051
Install 2051
Free Lift Cylinder Repair for 1 5-2 0T Trucks 2053
Free-Lift Cylinder 2053
Remove 2053
Two and Three-Stage FFL Mast 2053
Four-Stage FFL Mast 2055
Disassemble 2058
Two-Stage and Three-Stage FFL Masts 2058
Four Stage FFL Mast 2058
Clean 2059
Inspect 2059
Assemble 2059
Two-Stage and Three-Stage FFL Masts 2059
Four-Stage FFL Mast 2060
Install 2060
Two-Stage and Three-Stage FFL Masts 2060
Four-Stage FFL Mast 2061
All Masts 2064
Free-Lift Cylinder Repair
for 4 0-5 5T Trucks 2065
Free-Lift Cylinder 2065
Remove 2065
Two and Three-Stage FFL Mast 2065
Disassemble 2066
Two and Three-Stage FFL Mast 2066
Clean 2067
Inspect 2067
Assemble 2067
Two and Three-Stage FFL Mast 2067
Install 2068
Two and Three-Stage FFL Mast 2068
Sideshift Cylinder Repair
for 1 5-3 5T Trucks Prior to December 2016 2069
Remove 2069
Disassemble 2072
Clean and Inspect 2074
Assemble and Install 2074
Sideshift Cylinder Repair
for 1 5-3 5T Trucks After December 2016 2076
Remove 2076
Disassemble 2079
Clean and Inspect 2080
Assemble and Install 2081
Integral Side-Shift Cylinder Gland Leak Checks 2083
Sideshift Cylinder Repair
for 4 0-5 5T Trucks 2084
Remove 2084
Disassemble 2085
Clean and Inspect 2086
Assemble and Install 2086
Fork Positioner Cylinder Repair Prior to December 2016 2087
Remove 2087
Disassemble 2087
Clean 2090
Inspect 2090
Assemble 2091
Install 2091
Fork Positioner Cylinder Adjustment 2091
Fork Positioner Cylinder Repair After December 2016 2093
Remove 2093
Disassemble 2093
Clean 2096
Inspect 2096
Assemble 2097
Install 2097
Fork Positioner Cylinder Adjustment 2097
Lift Cylinder Leak Check 2099
Seal Kit Installation 2100
External Installation (Seal and Back-Up Ring) 2100
Internal Installation (Piston Rod Assembly) 2100
Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERP22-25VL (ERP045-070VL) (A976) 2101
Tilt Cylinders 2101
Piston Rod Nut 2101
Gland 2101
Tilt Cylinder Mounting Capscrew 2101
Tilt Cylinder Rod End Capscrew 2101
Main and Free-Lift Cylinder 2101
Sideshift Cylinder 2101
Fork Positioner Cylinder 2101
Torque Specifications for Lift Truck Model ERP15VT (G807) 2102
Tilt Cylinders 2102
Main and Free-Lift Cylinders 2102
Sideshift Cylinder 2102
Torque Specifications for Lift Truck Models ERP16-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), ESC030-40AC (B883),ESC030-40AD (C883) 2103
Tilt Cylinders 2103
Main and Free-Lift Cylinders 2103
Sideshift Cylinder 2103
Fork Positioner Cylinder 2103
Torque Specifications for Lift Truck Model ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2104
Tilt Cylinders 2104
Main and Free-Lift Cylinder 2104
Sideshift Cylinder 2104
Torque Specifications for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2104
Tilt Cylinder 2104
Main and Free Lift Cylinder 2104
Sideshift Cylinder 2104
524319497-2200YRM1335-(01-2023)-UK-EN 2107
General 2115
Description 2115
Display Panel Menu Access 2115
Menu Flowchart 2116
Supervisor Menu Flowchart 2116
Menu Navigation 2122
Icon Glossary 2126
Introduction 2126
Soft Key Icons 2126
Overlay Icons 2127
Icons on System Off Screen and Alert Screens 2127
Main Menu Title Screens 2131
Submenu Icons Grouped by Menu 2133
Operating Screen Icons 2133
Password Screen Icons 2134
Activity Log Submenu Icons 2134
Calibration Submenu Icons 2136
Display Submenu Icons 2138
Status Submenu Icons 2140
Truck Setup Submenu Icons 2143
Operating Screen 2150
Introduction 2150
Performance Mode Controls 2151
Status and Warning Icons 2151
Battery Discharge Indicator 2152
Direction and Parking Brake Indicators 2153
Hazard Flashers and Lighting Controls 2153
Steer Angle Indicator 2153
System Time 2153
Load Weight Indicator 2153
System Off/Alert Screens 2154
Introduction 2154
System Off Screen 2154
Alert Screens 2154
Password Screen 2156
Introduction 2156
Password Screen 2156
Service Technician Password Setup 2156
Adding/Removing/Changing Passwords 2157
Password Log 2160
Activity Log Menu 2161
Introduction 2161
Operator Checklist Log 2162
Password Log 2165
Impact Events Log 2167
Calibration Menu 2169
Introduction 2169
Load Weight Calibration 2169
Return to Set Tilt Stop Point Calibration 2170
E-Hydraulic and Manual Valve Threshold Calibration 2170
Steering Wheel Center Point Calibration 2171
Steer Axle Position Calibration 2171
Steer Axle Center Point Calibration 2172
Manual Hydraulics Calibration 2173
Display Menu 2174
Introduction 2174
Set Date and Time Format Menu 2174
Set Daylight Saving Time Menu 2175
Procedure for Setting Up Automatic Daylight Savings Time 2176
Set Time and Date Menu 2178
Procedure for Setting Time and Date 2178
Set Units Menu 2179
Status Menu 2180
Introduction 2180
VSM Versions 2180
Display Versions 2181
Truck Serial Number 2181
Hour Meters 2181
E-Hydraulic Controller Versions 2181
Pump Motor Controller Versions 2181
Traction Motor Controller 1 Versions 2181
Traction Motor Controller 2 Versions 2182
Light Controller Versions 2182
Impact Sensor Versions 2182
Truck Setup Menu 2183
Introduction 2183
Add/Remove Password 2183
Battery Settings 2183
Restore Default Settings 2184
Motion Alarm 2184
Impact Monitor Settings 2185
Impact Detection 2185
Setting Adjustments 2185
Initial Adjustment of Soft and Hard Impact Settings 2185
Readjustment of Soft and Hard Impact Settings 2185
Auto Power-Off Time Delay 2186
Return to Set Tilt 2186
Traction Speed Limit 2186
Scheduled Maintenance Reminder 2187
Minimum Pump Standby Flow Rate 2188
Operator Checklist 2188
Impact Monitor Shutdown 2189
Motor Braking 2190
Changing the Motor Braking Settings 2190
Steering Wheel Friction and Steering Turns Adjustment 2191
How to Adjust Settings 2191
Steering Friction Setting 2191
Steering Wheel Number of Turns 2192
524319497-2200YRM1335-(07-2020)-UK-EN 2195
General 2201
Description 2201
Display Panel Menu Access 2201
Menu Flowchart 2202
Supervisor Menu Flowchart 2202
Menu Navigation 2208
Icon Glossary 2212
Introduction 2212
Soft Key Icons 2212
Overlay Icons 2213
Icons on System Off Screen and Alert Screens 2213
Main Menu Title Screens 2217
Submenu Icons Grouped by Menu 2219
Operating Screen Icons 2219
Password Screen Icons 2220
Activity Log Submenu Icons 2220
Calibration Submenu Icons 2222
Display Submenu Icons 2224
Status Submenu Icons 2226
Truck Setup Submenu Icons 2229
Operating Screen 2236
Introduction 2236
Performance Mode Controls 2236
Status and Warning Icons 2237
Battery Discharge Indicator 2238
Direction and Parking Brake Indicators 2238
Hazard Flashers and Lighting Controls 2239
Steer Angle Indicator 2239
System Time 2239
Load Weight Indicator 2239
System Off/Alert Screens 2240
Introduction 2240
System Off Screen 2240
Alert Screens 2240
Password Screen 2242
Introduction 2242
Password Screen 2242
Service Technician Password Setup 2242
Adding/Removing/Changing Passwords 2243
Password Log 2246
Activity Log Menu 2247
Introduction 2247
Operator Checklist Log 2247
Password Log 2249
Impact Events Log 2251
Calibration Menu 2253
Introduction 2253
Load Weight Calibration 2253
Return to Set Tilt Stop Point Calibration 2254
E-Hydraulic and Manual Valve Threshold Calibration 2254
Steering Wheel Center Point Calibration 2255
Steer Axle Position Calibration 2255
Steer Axle Center Point Calibration 2256
Manual Hydraulics Calibration 2257
Display Menu 2258
Introduction 2258
Set Date and Time Format Menu 2258
Set Daylight Saving Time Menu 2259
Procedure for Setting Up Automatic Daylight Savings Time 2260
Set Time and Date Menu 2262
Procedure for Setting Time and Date 2262
Set Units Menu 2263
Status Menu 2264
Introduction 2264
VSM Versions 2264
Display Versions 2265
Truck Serial Number 2265
Hour Meters 2265
E-Hydraulic Controller Versions 2265
Pump Motor Controller Versions 2265
Traction Motor Controller 1 Versions 2265
Traction Motor Controller 2 Versions 2266
Light Controller Versions 2266
Impact Sensor Versions 2266
Truck Setup Menu 2267
Introduction 2267
Add/Remove Password 2267
Battery Settings 2267
Restore Default Settings 2268
Motion Alarm 2268
Impact Monitor Settings 2268
Impact Detection 2269
Setting Adjustments 2269
Initial Adjustment of Soft and Hard Impact Settings 2269
Readjustment of Soft and Hard Impact Settings 2269
Auto Power-Off Time Delay 2270
Return to Set Tilt 2270
Traction Speed Limit 2270
Scheduled Maintenance Reminder 2271
Minimum Pump Standby Flow Rate 2272
Operator Checklist 2272
Impact Monitor Shutdown 2273
Motor Braking 2274
Changing the Motor Braking Settings 2274
Steering Wheel Friction and Steering Turns Adjustment 2275
How to Adjust Settings 2275
Steering Friction Setting 2275
Steering Wheel Number of Turns 2276
524319498-2200YRM1336-(02-2023)-UK-EN 2279
General 2287
Description 2287
Display Panel Menu Access 2287
Menu Flowchart 2288
Technician Menu Flowchart 2288
Menu Navigation 2294
Icon Glossary 2298
Introduction 2298
Soft Key Icons 2298
Overlay Icons 2299
Heat Exchange Module Warning Indicator Screen 2299
System Off Screen and Alert Screens 2300
Main Menu Title Screens 2306
Submenu Icons Grouped by Menu 2307
Operating Screen Icons 2307
Password Screen Icons 2309
Activity Log Submenu Icons 2309
Calibration Submenu Icons 2310
Display Submenu Icons 2314
Status Submenu Icons 2316
Truck Setup Submenu Icons 2319
Diagnostics Submenu Icons 2331
Operating Screen 2341
Introduction 2341
Performance Mode Controls 2341
Status and Warning Icons 2342
Battery Discharge Indicator 2343
Direction and Parking Brake Indicators 2343
Hazard Flashers and Lighting Controls 2344
Steer Angle Indicator 2344
System Time 2344
Load Weight Indicator 2344
System Off/Alert Screens 2345
Introduction 2345
System Off Screen 2345
Alert Screens 2345
Password Screen 2347
Introduction 2347
Password Screen 2347
Service Technician Password Setup 2347
Adding/Removing/Changing Passwords 2348
Password Log 2351
Activity Log Menu 2352
Introduction 2352
Operator Checklist Log 2352
Password Log 2354
Impact Events Log 2356
Calibration Menu 2358
Introduction 2358
Load Weight Calibration 2358
Return to Set Tilt Stop Point Calibration 2359
E-Hydraulic and Manual Valve Threshold Calibration 2359
Steering Wheel Center Point Calibration 2360
Steer Axle Position Calibration 2361
Steer Axle Center Point Calibration 2362
Manual Hydraulics Calibration 2362
Display Menu 2363
Introduction 2363
Set Date and Time Format Menu 2363
Set Daylight Saving Time Menu 2364
Procedure for Setting Up Automatic Daylight Savings Time 2365
Set Time and Date Menu 2367
Procedure for Setting Time and Date 2367
Set Units Menu 2368
Status Menu 2369
Introduction 2369
VSM Versions 2369
Display Versions 2370
Truck Serial Number 2370
Hour Meters 2370
E-Hydraulic Controller Versions 2370
Pump Motor Controller Versions 2370
Traction Motor Controller 1 Versions 2370
Traction Motor Controller 2 Versions 2371
Light Controller Versions 2371
Impact Sensor Versions 2371
E-Steer Controller 1 Versions 2371
E-Steer Controller 2 Versions 2371
Truck Setup Menu 2372
Introduction 2372
Add/Remove Password 2373
Battery Settings 2373
Motor Braking 2373
Changing the Motor Braking Settings 2374
Battery Mode 2374
Battery Setup 2375
BDI Adjustment Setting 2376
Acceleration Rates 2377
Hour Meter Initialization 2378
Impact Monitor Shutdown 2378
Operator Checklist 2380
Minimum Pump Standby Flow Rate 2380
Scheduled Maintenance Reminder 2381
Traction Speed Limit 2382
Return to Set Tilt 2382
Auto Power-Off Time Delay 2383
Impact Monitor Settings 2383
Impact Detection 2384
Setting Adjustments 2384
Initial Adjustment of Soft and Hard Impact Settings 2384
Readjustment of Soft and Hard Impact Settings 2384
Motion Alarm 2384
Lift Hydraulic Function Maximum Speed and Ramp Times 2385
Lower Hydraulic Function Maximum Speed and Ramp Times 2385
Tilt Forward Hydraulic Function Maximum Speed and Ramp Times 2386
Tilt Backward Hydraulic Function Maximum Speed and Ramp Times 2386
Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times 2386
Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times 2386
Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times 2386
Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times 2386
Optional Hydraulic Functions 2386
Rear Lights Control 2387
Restore Default Settings 2387
Steering Wheel Friction and Steering Turns Adjustment 2388
Navigation 2389
How to Adjust Settings 2389
Steering Friction 2389
Steering Wheel Number of Turns 2390
Diagnostics Menu 2392
Introduction 2392
Fault Code Log 2392
Fault Log Details 2393
Speedometer 2394
Direction Switch 2394
Traction Motor 1 Status 2395
Traction Motor 2 Status 2395
Occupancy Sensor 2395
Brake System Sensors 2395
Pump Status 2396
Hydraulic Control Inputs 2397
E-Hydraulic Valves 2397
Hydraulic Sensors 2398
System Voltages 2398
Steering Position Sensors 2400
E-Steering Position Sensors 2400
Electric Brake 2401
Navigation 2402
ESS Diagnostics Menus A, B, and C 2403
Menu A 2403
Menu B 2404
Menu C 2406
524319498-2200YRM1336-(07-2020)-UK-EN 2409
General 2415
Description 2415
Display Panel Menu Access 2415
Menu Flowchart 2416
Technician Menu Flowchart 2416
Menu Navigation 2422
Icon Glossary 2426
Introduction 2426
Soft Key Icons 2426
Overlay Icons 2427
Heat Exchange Module Warning Indicator Screen 2427
System Off Screen and Alert Screens 2428
Main Menu Title Screens 2433
Submenu Icons Grouped by Menu 2435
Operating Screen Icons 2435
Password Screen Icons 2436
Activity Log Submenu Icons 2436
Calibration Submenu Icons 2438
Display Submenu Icons 2441
Status Submenu Icons 2443
Truck Setup Submenu Icons 2447
Diagnostics Submenu Icons 2458
Operating Screen 2468
Introduction 2468
Performance Mode Controls 2468
Status and Warning Icons 2469
Battery Discharge Indicator 2470
Direction and Parking Brake Indicators 2471
Hazard Flashers and Lighting Controls 2471
Steer Angle Indicator 2471
System Time 2471
Load Weight Indicator 2471
System Off/Alert Screens 2472
Introduction 2472
System Off Screen 2472
Alert Screens 2472
Password Screen 2474
Introduction 2474
Password Screen 2474
Service Technician Password Setup 2474
Adding/Removing/Changing Passwords 2475
Password Log 2477
Activity Log Menu 2478
Introduction 2478
Operator Checklist Log 2478
Password Log 2480
Impact Events Log 2482
Calibration Menu 2484
Introduction 2484
Load Weight Calibration 2484
Return to Set Tilt Stop Point Calibration 2485
E-Hydraulic and Manual Valve Threshold Calibration 2485
Steering Wheel Center Point Calibration 2486
Steer Axle Position Calibration 2487
Steer Axle Center Point Calibration 2487
Manual Hydraulics Calibration 2488
Display Menu 2489
Introduction 2489
Set Date and Time Format Menu 2489
Set Daylight Saving Time Menu 2490
Procedure for Setting Up Automatic Daylight Savings Time 2491
Set Time and Date Menu 2493
Procedure for Setting Time and Date 2493
Set Units Menu 2494
Status Menu 2495
Introduction 2495
VSM Versions 2495
Display Versions 2496
Truck Serial Number 2496
Hour Meters 2496
E-Hydraulic Controller Versions 2496
Pump Motor Controller Versions 2496
Traction Motor Controller 1 Versions 2496
Traction Motor Controller 2 Versions 2497
Light Controller Versions 2497
Impact Sensor Versions 2497
E-Steer Controller 1 Versions 2497
E-Steer Controller 2 Versions 2497
Truck Setup Menu 2498
Introduction 2498
Add/Remove Password 2499
Battery Settings 2499
Motor Braking 2499
Changing the Motor Braking Settings 2500
Battery Mode 2500
Battery Setup 2501
BDI Adjustment Setting 2502
Acceleration Rates 2503
Hour Meter Initialization 2504
Impact Monitor Shutdown 2504
Operator Checklist 2505
Minimum Pump Standby Flow Rate 2506
Scheduled Maintenance Reminder 2506
Traction Speed Limit 2508
Return to Set Tilt 2508
Auto Power-Off Time Delay 2508
Impact Monitor Settings 2509
Impact Detection 2509
Setting Adjustments 2509
Initial Adjustment of Soft and Hard Impact Settings 2509
Readjustment of Soft and Hard Impact Settings 2510
Motion Alarm 2510
Lift Hydraulic Function Maximum Speed and Ramp Times 2510
Lower Hydraulic Function Maximum Speed and Ramp Times 2511
Tilt Forward Hydraulic Function Maximum Speed and Ramp Times 2511
Tilt Backward Hydraulic Function Maximum Speed and Ramp Times 2511
Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times 2511
Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times 2512
Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times 2512
Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times 2512
Optional Hydraulic Functions 2512
Rear Lights Control 2512
Restore Default Settings 2513
Steering Wheel Friction and Steering Turns Adjustment 2513
Navigation 2514
How to Adjust Settings 2514
Steering Friction 2514
Steering Wheel Number of Turns 2515
Diagnostics Menu 2517
Introduction 2517
Fault Code Log 2517
Fault Log Details 2518
Speedometer 2519
Direction Switch 2519
Traction Motor 1 Status 2519
Traction Motor 2 Status 2520
Occupancy Sensor 2520
Brake System Sensors 2520
Pump Status 2521
Hydraulic Control Inputs 2521
E-Hydraulic Valves 2521
Hydraulic Sensors 2522
System Voltages 2522
Steering Position Sensors 2523
E-Steering Position Sensors 2523
Electric Brake 2524
Navigation 2525
524319499-2200YRM1369-(01-2020)-UK-EN 2527
General 2535
Discharging the Capacitors 2536
Display Panel and Key or Keyless Switch Replacement 2537
Display Panel, Replace 2537
Remove 2537
Install 2540
Electronic and Manual Hydraulic Controls 2541
General 2541
Manual Hydraulic Controls 2542
Upper Front Cover 2542
Direction Control Switch 2543
Remove 2543
Install 2548
Clamp Button 2548
Remove 2548
Install 2549
Return To Set Tilt (RTST) Button 2549
Remove 2549
Install 2549
Emergency Disconnect Switch 2550
Remove 2550
Install 2550
E-Hydraulic Controls – Test 2551
Mini-Levers 2551
Full Stroke Test 2551
Function Returns to Neutral Test 2551
Push (Override) Button 2552
E-Hydraulic Controls 2552
Mini-levers, Remove and Install 2552
Armrest Assembly 2553
Remove 2553
Install 2555
Horn Button 2555
Remove 2555
Install 2556
Direction Control Switch 2556
Remove 2556
Install 2557
Emergency Disconnect Switch 2557
Remove 2557
Install 2558
Push (Override) Buttons and Function Selection Button 2558
Remove 2558
Install 2560
Electronic-Hydraulic Controls, After January, 2020 2560
General 2560
E-Hydraulic Controls – TEST 2562
Mini-Levers 2562
Full Stroke Test 2562
Function Returns to Neutral Test 2562
Push Button (push (override) button) 2563
Mini-levers, Remove and Install 2563
Armrest Assembly 2563
Remove 2563
Install 2566
Horn Button 2566
Remove 2566
Install 2567
Direction Control Switch 2567
Remove 2567
Install 2567
Emergency Disconnect Switch 2567
Remove 2568
Install 2568
Push (Override) Buttons 2569
Remove 2569
Install 2570
Sensors and Switches 2571
General 2571
Synchronous Steering Valve 2571
Steering Axle Sensor 2571
Remove 2571
Install 2576
Hydraulic Motor Speed Sensor 2577
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2577
Remove 2577
Install 2582
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2583
Remove 2583
Install 2587
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 2587
Remove 2587
Install 2588
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2588
Remove 2588
Install 2590
Hydraulic Motor Temperature Sensor 2590
Hydraulic Tank Level Sensor 2590
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2590
Remove 2590
Install 2592
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2592
Remove 2592
Install 2593
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2593
Remove 2593
Install 2594
Hydraulic Filter Sensor 2594
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2594
Remove 2594
Install 2595
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968,) ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2596
Remove 2596
Install 2597
Hydraulic Oil Temperature Sensor 2598
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2598
Remove 2598
Install 2598
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2598
Remove 2598
Install 2599
Traction Speed Sensor 2599
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2599
Remove 2599
Install 2601
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2602
Remove 2602
Install 2604
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2604
Remove 2604
Install 2605
Traction Motor Temperature Sensor ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 2606
Traction Motor Temperature Sensor ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2606
Remove 2606
Install 2607
Tilt Position Sensor ERC22-35VG (ERC045-070VG) (A968), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2607
Remove 2607
Install 2609
Tilt Position Sensor ERC16-20VA (ERC030-040VA) (A969) 2610
Remove 2610
Install 2610
Tilt Position Sensor ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2611
Remove 2611
Install 2612
Low Level Brake Fluid Switch for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2613
Remove 2613
Install 2616
Low Level Brake Fluid Switch for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2617
Remove 2617
Install 2618
Service Brake Pressure Sensor for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2619
Remove 2619
Install 2619
Service Brake Pressure Sensor for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2620
Remove 2620
Install 2620
Accelerator Pedal Position Sensor 2620
Remove 2620
Install 2621
Seat Belt Sequence Module 2621
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2621
Remove 2621
Install 2621
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2622
Remove 2622
Install 2622
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2622
Remove 2622
Install 2623
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2623
Remove 2623
Install 2624
Seat Sensor (Operator Presence System) 2624
Non-Suspension Seat 2624
Remove 2624
Install 2626
Full Suspension and Swivel Seats 2626
Remove 2626
Install 2627
Steering Direction Sensor 2627
Remove 2627
Install 2628
Load Weight Sensor 2628
Remove 2628
Install 2630
Battery Gate Switch 2630
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2630
Remove 2630
Install 2632
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2632
Remove 2632
Install 2634
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2635
Remove 2635
Install 2636
Horn Switch 2636
Fixed Steering Column 2636
Remove 2636
Install 2637
Telescopic Steering Column 2637
Remove 2637
Install 2638
Impact Sensor 2638
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2638
Remove 2638
Install 2640
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2640
Remove 2640
Install 2641
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2642
Remove 2642
Install 2643
Rear and Hood Horn Button Switches 2643
Rear Horn Button Switch 2643
Remove 2643
Install 2644
Hood Horn Button Switch 2644
Remove 2644
Install 2645
Motor Controllers Replacement 2646
General 2646
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2660
Traction Motor and Hydraulic Pump and Motor Controllers 2660
Remove 2660
Install 2667
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2668
Hydraulic Pump and Motor Controller 2668
Remove 2668
Install 2674
Traction Motor Controllers 2675
Remove 2675
Install 2682
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2683
Traction Motor and Hydraulic Pump and Motor Controllers 2683
Remove 2683
Install 2685
Line Contactor 2686
Remove 2686
Install 2694
Fans for Lift Truck Models Manufactured Before November 2014ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM (ERP080-100VM) (A985) 2695
Remove 2695
Install 2697
Fans for Lift Truck Model Manufactured Before November 2014ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2698
Remove 2698
Install 2698
Fans for Lift Truck Models Manufactured After November 2014ERC045-070VG (A968), ERC030-040VA (A969), ERC80-120VH, ERC100VHS (A938), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2698
Remove 2705
Install 2709
Vehicle System Manager 2709
General 2709
Remove 2710
Install 2714
Programming a New VSM and/or Display Panel 2715
PC Service Tool Software 2715
Fuses and Relays 2716
Backup Alarm 2730
Battery Connection 2733
Inspect 2733
Replacing Cables 2733
Cab Heater 2735
Lights 2735
General 2735
Work Lights (Front and Rear) 2739
Halogen Bulb Lights 2739
Remove 2739
Install 2739
LED Lights 2739
Remove 2739
Install 2740
Strobe Light 2740
Remove 2740
Install 2740
LED Tail, Backup, and Brake Lights 2741
Remove 2741
Install 2742
Front Marker/Turn Signal Lights 2742
Remove 2742
Install 2742
Dome Light 2742
Remove 2742
Install 2743
Converter 2743
Remove 2744
Install 2752
524319499-2200YRM1369-(04-2023)-UK-EN 2755
General 2765
Discharging the Capacitors 2766
Display Panel and Key or Keyless Switch Replacement 2767
Display Panel, Replace 2767
Remove 2767
Install 2770
Electronic and Manual Hydraulic Controls 2771
General 2771
Manual Hydraulic Controls 2772
Upper Front Cover 2772
Direction Control Switch 2773
Remove 2773
Install 2779
Clamp Button 2779
Remove 2779
Install 2780
Return To Set Tilt (RTST) Button 2780
Remove 2780
Install 2780
Emergency Disconnect Switch 2781
Remove 2781
Install 2781
E-Hydraulic Controls – Test 2782
Mini-Levers 2782
Full Stroke Test 2782
Function Returns to Neutral Test 2782
Push (Override) Button 2783
E-Hydraulic Controls 2783
Mini-levers, Remove and Install 2783
Armrest Assembly 2784
Remove 2784
Install 2786
Horn Button 2786
Remove 2786
Install 2787
Direction Control Switch 2787
Remove 2787
Install 2788
Emergency Disconnect Switch 2788
Remove 2788
Install 2789
Push (Override) Buttons and Function Selection Button 2789
Remove 2789
Install 2792
Electronic-Hydraulic Controls, After January, 2020 2793
General 2793
E-Hydraulic Controls – TEST 2794
Mini-Levers 2794
Full Stroke Test 2794
Function Returns to Neutral Test 2794
Push Button (push (override) button) 2795
Mini-levers, Remove and Install 2795
Armrest Assembly 2795
Remove 2795
Install 2798
Horn Button 2798
Remove 2798
Install 2798
Direction Control Switch 2798
Remove 2798
Install 2799
Emergency Disconnect Switch 2799
Remove 2799
Install 2800
Push (Override) Buttons 2800
Remove 2800
Install 2801
Sensors and Switches 2802
General 2802
Synchronous Steering Valve 2802
Steering Axle Sensor 2802
Remove 2802
Install 2807
Hydraulic Motor Speed Sensor 2808
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2808
Remove 2808
Install 2813
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2814
Remove 2814
Install 2818
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 2818
Remove 2818
Install 2819
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2819
Remove 2819
Install 2821
Hydraulic Motor Temperature Sensor 2821
Hydraulic Tank Level Sensor 2821
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2821
Remove 2821
Install 2823
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2823
Remove 2823
Install 2824
Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2824
Remove 2824
Install 2825
Hydraulic Filter Sensor 2825
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2825
Remove 2825
Install 2826
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968,) ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2827
Remove 2827
Install 2828
Hydraulic Oil Temperature Sensor 2829
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2829
Remove 2829
Install 2829
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2829
Remove 2829
Install 2830
Traction Speed Sensor 2830
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2830
Remove 2830
Install 2832
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2833
Remove 2833
Install 2835
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2835
Remove 2835
Install 2836
Traction Motor Temperature Sensor ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 2837
Traction Motor Temperature Sensor ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2837
Remove 2837
Install 2838
Tilt Position Sensor ERC22-35VG (ERC045-070VG) (A968), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2838
Remove 2838
Install 2840
Tilt Position Sensor ERC16-20VA (ERC030-040VA) (A969) 2840
Remove 2841
Install 2841
Tilt Position Sensor ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2841
Remove 2841
Install 2842
Low Level Brake Fluid Switch for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2843
Remove 2843
Install 2846
Low Level Brake Fluid Switch for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2847
Remove 2847
Install 2848
Service Brake Pressure Sensor for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2849
Remove 2849
Install 2849
Service Brake Pressure Sensor for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2849
Remove 2849
Install 2850
Accelerator Pedal Position Sensor 2850
Remove 2850
Install 2850
Seat Belt Sequence Module 2851
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2851
Remove 2851
Install 2852
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2852
Remove 2852
Install 2852
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2852
Remove 2852
Install 2853
Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2853
Remove 2853
Install 2853
Seat Sensor (Operator Presence System) 2854
Non-Suspension Seat 2854
Remove 2854
Install 2856
Full Suspension and Swivel Seats 2856
Remove 2856
Install 2857
Steering Direction Sensor 2857
Remove 2857
Install 2857
Load Weight Sensor 2858
Remove 2858
Install 2859
Battery Gate Switch 2860
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2860
Remove 2860
Install 2862
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2862
Remove 2862
Install 2864
Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2864
Remove 2864
Install 2865
Horn Switch 2866
Fixed Steering Column 2866
Remove 2866
Install 2867
Telescopic Steering Column 2867
Remove 2867
Install 2868
Impact Sensor 2868
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2868
Remove 2868
Install 2870
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2870
Remove 2870
Install 2871
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2872
Remove 2872
Install 2873
Rear and Hood Horn Button Switches 2873
Rear Horn Button Switch 2873
Remove 2873
Install 2874
Hood Horn Button Switch 2874
Remove 2874
Install 2875
Motor Controllers Replacement 2876
General 2876
Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 2890
Traction Motor and Hydraulic Pump and Motor Controllers 2890
Remove 2890
Install 2897
Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2897
Hydraulic Pump and Motor Controller 2897
Remove 2897
Install 2904
Traction Motor Controllers 2905
Remove 2905
Install 2912
Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2913
Traction Motor and Hydraulic Pump and Motor Controllers 2913
Remove 2913
Install 2915
Line Contactor 2916
Remove 2916
Install 2923
Fans for Lift Truck Models Manufactured Before November 2014 ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM (ERP080-100VM) (A985) 2925
Remove 2925
Install 2927
Fans for Lift Truck Model Manufactured Before November 2014 ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2928
Remove 2928
Install 2928
Fans for Lift Truck Models Manufactured After November 2014 ERC045-070VG (A968), ERC030-040VA (A969), ERC80-120VH, ERC100VHS (A938), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 2928
Remove 2935
Install 2939
Vehicle System Manager 2940
General 2940
Remove 2940
Install 2945
Programming a New VSM and/or Display Panel 2946
PC Service Tool Software 2946
Fuses and Relays 2947
Backup Alarm 2961
Battery Connection 2965
Inspect 2965
Replacing Cables 2965
Cab Heater 2967
Lights 2967
General 2967
Work Lights (Front and Rear) 2971
Halogen Bulb Lights 2971
Remove 2971
Install 2971
LED Lights 2971
Remove 2971
Install 2972
Strobe Light 2972
Remove 2972
Install 2972
LED Tail, Backup, and Brake Lights 2973
Remove 2973
Install 2974
Front Marker/Turn Signal Lights 2974
Remove 2974
Install 2974
Dome Light 2974
Remove 2974
Install 2975
Converter 2975
Remove 2975
Install 2984
524319504-9000YRM1377-(09-2019)-UK-EN 2987
SECTION 9010 Operational Diagnostic Procedures 3003
Group 05 – Operational Checkout 3005
SECTION 9025 Traction Motor 3015
Group 10 – Principles of Operation 3017
Group 30 – Observed Symptoms 3023
SECTION 9030 Electrical System 3025
Group 03 – General Maintenance and Diagnostic Data 3035
Group 10 – Principles of Operation 3079
Group 20 – Diagnostic Trouble Codes 3111
Group 30 – Observed Symptoms 3723
Group 55 – Icons and Graphics 3767
SECTION 9035 Drive Axle/Unit 3775
Group 10 – Principles of Operation 3777
Group 30 – Observed Symptoms 3787
Group 20 – Diagnostic Trouble Codes 3799
SECTION 9050 Hydraulic Systems 3801
Group 10 – Principles of Operation 3805
Group 33 – Observed Symptoms-Gear Pump 3843
Group 43 – Tests and Adjustments-Gear Pump 3923
SECTION 9060 Operators Station 3953
Group 10 – Principles of Operation 3955
SECTION 9070 Front End (Mast) and Chassis 3995
Group 10 – Principles of Operation 3997
Group 30 – Observed Symptoms 4015
SECTION 9080 Supplementary Data 4059
Group 50 – Abbreviations and Acronyms 4061
524327049-0620YRM1385-(02-2023)-UK-EN 4069
General 4077
Discharging the Capacitors for Lift Truck Models ESC030-040AC (B883), ESC030-040AD (C883) 4083
Discharging the Capacitors (All Other Models) 4085
Traction Motor Repair 4086
For Lift Truck Models , and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955), ESC030-040AC (B883) 4086
Remove 4086
Disassemble 4087
Electrical Connector Repair or Replacement 4089
Clean 4089
Inspect 4089
Assemble 4090
Install 4092
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 4094
Remove 4094
Disassemble 4094
Electrical Connector Repair or Replacement 4097
Clean 4097
Inspect 4097
Assemble 4098
Install 4098
For Lift Truck ERP2 2-3 5VL (ERP045-070VL) (A976) 4098
Remove 4098
Disassemble 4098
Clean 4100
Inspect 4100
Assemble 4101
Install 4101
For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080120VM, ERP100VML) (A985) 4101
Remove 4101
Clean 4103
Install 4103
For Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4103
Remove 4103
Disassemble 4103
Electrical Connector Repair or Replacement 4105
Clean 4105
Inspect 4105
Assemble 4106
Install 4107
Traction Motor Repair for 4-5 5T Lift Trucks 4108
For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080120VM, ERP100VML) (A985) 4108
Remove 4108
Clean 4110
Install 4110
Hydraulic Motor Repair 4111
For Lift Trucks and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955)ESC030-040AC (B883), ESC030-040AD (C883) 4111
Remove 4111
Disassemble 4112
Electrical Connector Repair or Replacement 4114
Clean 4114
Inspect 4114
Assemble 4115
Install 4117
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) 4118
Remove 4118
Disassemble 4120
Standard Motor 4120
Enhanced Motor 4122
Electrical Connector Repair or Replacement 4123
Clean 4124
Inspect 4124
Assemble 4125
Standard Motor 4125
Enhanced Motor 4125
Install 4126
For Lift Truck Models ERP2 2-3 5VL (ERP045-070VL) (A976) and ERC16-20VA (ERC030-040VA) (A969) 4126
Remove 4126
Disassemble 4126
Electrical Connector Repair or Replacement 4132
Clean 4133
Inspect 4133
Assemble 4134
Install 4135
For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4135
Remove 4135
Disassemble 4135
Electrical Connector Repair or Replacement 4138
Clean 4138
Inspect 4139
Assemble 4139
Install 4140
Hydraulic Motor Repair For 4 0-5 5T Lift Trucks 4140
Remove 4140
Disassemble 4140
Electrical Connector Repair or Replacement 4142
Clean 4142
Inspect 4143
Assemble 4143
Install 4144
Torque Specifications 4145
Traction Motor for Lift Trucks and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955) 4145
Traction Motor for Lift Truck and ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969),ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4145
Traction Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 4145
Hydraulic Motor for Lift Trucks and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955) 4145
Hydraulic Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 4145
Hydraulic Motor for Lift Truck ERP22-35VG (ERP045-070VG) (A976) 4145
Hydraulic Motor for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 4145
Hydraulic Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 4145
Hydraulic Motor for Lift Truck and ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4146
524327049-0620YRM1385-(06-2015)-UK-EN 4149
General 4153
Discharging the Capacitors for Lift Truck Models ESC030-040AC (B883), ESC030-040AD (C883) 4160
Discharging the Capacitors (All Other Models) 4161
Traction Motor Repair 4161
For Lift Truck Models ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), and ESC030-040AC (B883) 4162
Remove 4162
Disassemble 4163
Electrical Connector Repair or Replacement 4166
Clean 4166
Inspect 4166
Assemble 4167
Install 4170
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 4172
Remove 4172
Disassemble 4172
Electrical Connector Repair or Replacement 4176
Clean 4176
Inspect 4176
Assemble 4177
Install 4177
For Lift Truck ERP2 2-3 5VL (ERP045-070VL) (A976) 4177
Remove 4177
Disassemble 4177
Clean 4179
Inspect 4179
Assemble 4180
Install 4180
For Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4180
Remove 4180
Disassemble 4181
Electrical Connector Repair or Replacement 4182
Clean 4182
Inspect 4183
Assemble 4183
Install 4184
4184
Traction Motor Repair For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) 4184
Remove 4184
Clean 4186
Install 4186
Hydraulic Motor Repair 4186
For Lift Trucks ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), and ESC030-040AC (B883), ESC030-040AD (C883) 4186
Remove 4186
Disassemble 4188
Electrical Connector Repair or Replacement 4190
Clean 4190
Inspect 4190
Assemble 4191
Install 4193
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) 4195
Remove 4195
Disassemble 4196
Standard Motor 4196
Enhanced Motor 4197
Electrical Connector Repair or Replacement 4199
Clean 4200
Inspect 4201
Assemble 4201
Standard Motor 4201
Enhanced Motor 4202
Install 4203
For Lift Truck Models ERP2 2-3 5VL (ERP045-070VL) (A976) and ERC16-20VA (ERC030-040VA) (A969) 4204
Remove 4204
Disassemble 4204
Electrical Connector Repair or Replacement 4210
Clean 4211
Inspect 4211
Assemble 4212
Install 4213
4213
Hydraulic Motor Repair For 4 0-5 5T Lift Trucks 4213
Remove 4213
Disassemble 4213
Electrical Connector Repair or Replacement 4216
Clean 4217
Inspect 4217
Assemble 4218
Install 4218
Torque Specifications 4219
Traction Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF) (A955) 4219
Traction Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4219
Traction Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 4219
Hydraulic Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF) (A955) 4219
Hydraulic Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 4219
Hydraulic Motor for Lift Truck ERP22-35VG (ERP045-070VG) (A976) 4219
Hydraulic Motor for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 4219
Hydraulic Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 4219
Hydraulic Motor for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 4220
524332383-8000YRM1384-(01-2020)-UK-EN 4223
524332383-8000YRM1384-(04-2023)-UK-EN 4265
550053518-1300YRM1575-(02-2018)-UK-EN 4309
General 4313
Drive Axle Removal 4313
Reduction Gear Assembly 4320
Wet Disc Brake Repair 4330
Wet Brake Noise Reduction 4342
General 4342
Adding Additive To Drive Axle Unit 4343
Piston Housing 4344
Parking Brake Control Lever 4347
Differential Repair 4350
Initial Removal Steps for Differential Housing and Center Section 4350
Pinion and Motor Carrier 4350
Remove 4351
Disassemble 4351
Clean and Inspect 4353
Assemble 4355
Preload Pinion Bearings 4355
Differential Housing and Drive Axle Trumpet Arm (Right Side) 4355
Remove 4357
Disassemble 4357
Clean and Inspect 4358
Assemble 4358
Install 4359
Ring Gear Backlash 4360
Final Installation Steps for Differential Housing and Drive Axle Trumpet Arm (Right Side) 4361
Pinion and Motor Carrier 4361
Install 4361
Drive Axle Installation 4364
Automatic Park Brake Valve, Remove and Install 4370
Solenoid Valve Cartridge 4370
Automatic Park Brake (APB) Valve Handle Cartridge 4371
Hand Pump Cartridge 4371
Automatic Parking Brake Adjustment 4372
Special Tools 4374
Torque Specifications 4375
550053518-1300YRM1575-(02-2023)-UK-EN 4379
General 4385
Drive Axle Removal 4385
Reduction Gear Assembly 4392
Wet Disc Brake Repair 4402
Wet Brake Noise Reduction 4415
General 4415
Adding Additive To Drive Axle Unit 4415
Piston Housing 4416
Parking Brake Control Lever 4420
Differential Repair 4423
Initial Removal Steps for Differential Housing and Center Section 4423
Pinion and Motor Carrier 4423
Remove 4424
Disassemble 4424
Clean and Inspect 4425
Assemble 4427
Preload Pinion Bearings 4427
Differential Housing and Drive Axle Trumpet Arm (Right Side) 4427
Remove 4429
Disassemble 4429
Clean and Inspect 4430
Assemble 4430
Install 4431
Ring Gear Backlash 4432
Final Installation Steps for Differential Housing and Drive Axle Trumpet Arm (Right Side) 4433
Pinion and Motor Carrier 4434
Install 4434
Drive Axle Installation 4438
Automatic Park Brake Valve 4444
Remove and Install 4444
Solenoid Valve Cartridge 4444
Automatic Park Brake (APB) Valve Handle Cartridge 4444
Hand Pump Cartridge 4445
Automatic Parking Brake Adjustment 4445
Special Tools 4448
Torque Specifications 4449
550053523-4000YRM1576-(04-2023)-UK-EN 4451
Safety Procedures When Working Near Mast 4457
Fork Replacement 4460
Remove 4460
Install 4461
Checks 4461
Fork Positioner 4463
Remove 4463
Install 4465
Checks 4465
Carriage Replacement 4466
Remove 4466
Install 4468
Disconnecting Attachment Hydraulic Quick Disconnect Hoses 4468
Connecting Attachment Hydraulic Quick Disconnect Hoses 4469
Integral Sideshift Carriage Repair 4470
Remove 4470
Disassemble 4470
Assemble 4473
Install 4473
Fork Positioner 4474
Two-Stage Mast With Limited Free-Lift Repair 4475
Remove 4475
Disassemble 4475
Clean and Inspect 4476
Assemble 4480
Install 4481
Header Hose Alignment 4483
Two-Stage Mast With Full Free-Lift Repair 4488
Remove 4488
Disassemble 4488
Clean and Inspect 4491
Assemble 4492
Install 4493
Header Hose Installation and Adjustment 4495
Installation 4495
Adjustment 4495
Three-Stage Mast With Full Free-Lift Repair 4496
Remove 4496
Disassemble 4496
Clean and Inspect 4501
Assemble 4502
Install 4504
Header Hose Alignment 4506
Mast Operation Check 4513
Tilt Cylinder Adjustment 4513
Lift Chains Adjustment 4513
Mast Adjustments 4515
Load Roller Adjustment 4515
Mast Side Kicking Adjustment 4517
Carriage Adjustments 4518
550053523-4000YRM1576-(10-2017)-UK-EN 4521
Safety Procedures When Working Near Mast 4525
Fork Replacement 4527
Remove 4527
Install 4527
Checks 4528
Fork Positioner 4530
Remove 4530
Install 4530
Checks 4531
Carriage Replacement 4532
Remove 4532
Install 4532
Disconnecting Attachment Hydraulic Quick Disconnect Hoses 4534
Connecting Attachment Hydraulic Quick Disconnect Hoses 4534
Integral Sideshift Carriage Repair 4534
Remove 4535
Disassemble 4535
Assemble 4535
Install 4538
Fork Positioner 4538
Two-Stage Mast With Limited Free-Lift Repair 4538
Remove 4539
Disassemble 4540
Clean and Inspect 4541
Assemble 4544
Install 4545
Header Hose Alignment 4547
Two-Stage Mast With Full Free-Lift Repair 4551
Remove 4551
Disassemble 4552
Clean and Inspect 4554
Assemble 4555
Install 4556
Header Hose Installation and Adjustment 4558
Installation 4558
Adjustment 4558
Three-Stage Mast With Full Free-Lift Repair 4558
Remove 4559
Disassemble 4560
Clean and Inspect 4562
Assemble 4565
Install 4566
Header Hose Alignment 4568
Mast Operation Check 4574
Tilt Cylinder Adjustment 4574
Lift Chains Adjustment 4574
Mast Adjustments 4576
Load Roller Adjustment 4576
Mast Side Kicking Adjustment 4576
Carriage Adjustments 4578
550053528-8000YRM1577-(06-2023)-UK-EN 4581
General 4589
Serial Number Data 4589
Discharging the Capacitors 4590
How to Move Disabled Lift Truck 4590
How to Tow Lift Truck 4590
How to Put Lift Truck on Blocks 4592
How to Raise Drive Tires 4592
How to Raise Steering Tires 4592
How to Clean a Lift Truck 4593
Safety Procedures When Working Near Mast 4595
WHEN WORKING NEAR THE MAST ALWAYS: 4595
Maintenance Schedule 4598
Maintenance Procedures Every 8 Hours or Daily 4605
How to Make Checks With Key or Keyless Switch OFF 4605
Tires and Wheels 4605
Forks, General 4605
Forks, Inspect 4605
Forks, Remove 4607
Forks, Install 4607
Forks, Adjust 4608
Fork Positioner, General 4608
Forks, Inspect 4608
Forks, Remove 4609
Forks, Install 4610
Forks, Adjustments 4610
Visual Inspection of Mast, Mast hardware, and Tilt Cylinder Hardware 4610
Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments 4610
Safety Labels 4611
Steering Column Adjustments 4611
Tilt Adjust Feature 4612
Tilt Memory Feature 4612
Telescopic Feature 4612
Operator Restraint System 4612
Emergency Locking Retractor (ELR) 4613
Seat Adjustments 4614
Seat Position Adjustment (Standard Seat) 4614
Seat Position Adjustment (Swivel Seat) 4614
Seat Adjustment for Operator Weight 4614
Battery Restraint System 4615
Battery 4619
Hydraulic System 4620
How to Make Checks With Key or Keyless Switch ON 4621
Horn, Lights, and Backup Alarm 4621
Motion Alarm 4622
Emergency Disconnect Switch 4622
Steering System 4623
Service Brakes 4623
Automatic Parking Brake 4623
Hydraulic Control Levers and Pedals 4623
Direction and Speed Control Pedals 4624
Lift System Operation 4624
Oil Leaks 4624
Maintenance Procedures Every 500 Hours or Three Months 4625
Forks, Inspect 4625
Fork Positioner Lubrication 4626
Header Hose Checks 4627
Mast Lubrication 4628
Brake Fluid Check 4631
Master Cylinder Oil Check 4631
Bleeding the Brake System 4631
Operator Presence System Check 4634
Drive Axle Unit Assembly, Wet Brake Oil Level Check 4634
Tilt Cylinder Adjustments 4635
Tilt Cylinder Rod End Pins 4637
Lift Chains 4637
Wear Check 4637
Lift Chain Lubrication 4638
Fork Pins and Guides 4638
Check Upper and Lower Bearings, Integral Sideshift Carriage 4638
Check Lower Mounting Hook, Integral Sideshift Carriage 4639
Steering King Pins 4639
Hydraulic Tank Breather, Check 4640
Other Lubrication 4643
Contactor 4643
Maintenance Procedures Every 2000 Hours or Yearly 4645
Hydraulic System 4645
Hydraulic Filter Element, Replace 4645
Hydraulic Tank Breather, Change 4646
Service Brakes 4648
Master Cylinder Oil, Change 4648
Forks, Inspect 4650
Integral Sideshift Carriage, Replace Upper and Lower Bearings 4652
Lift Chains 4652
Wheel Bearings, Lubricate 4652
Steer Wheel Bearings, Lubrication 4652
Drive Wheel Bearings, Lubrication 4652
Maintenance Procedures Every 4000 Hours Or Two Years 4653
Hydraulic Oil, Change 4653
Steering Direction Sensor Inspection 4654
Fixed Steering Column 4654
Telescopic Steering Column 4655
Telescopic Steering Column Lubrication 4656
Drive Axle Unit Assembly, Wet Brake Oil Change 4657
Battery Maintenance 4659
How to Charge Battery 4659
How to Change Batteries 4660
General 4660
Remove the Battery 4661
Install the Battery 4664
Lift and Tilt System Leak Check 4666
Lift Cylinders Leak Check 4666
Tilt Cylinder Leak Check 4666
Lift Chain Adjustments 4667
Welding Repairs 4669
Overhead Guard Changes 4669
Wheels and Tires 4670
Adhesives and Sealants 4671
550053531-8000YRM1577-(04-2019)-UK-EN 4673
General 4679
Serial Number Data 4679
Discharging the Capacitors 4680
How to Move Disabled Lift Truck 4680
How to Tow Lift Truck 4680
How to Put Lift Truck on Blocks 4682
How to Raise Drive Tires 4682
How to Raise Steering Tires 4682
How to Clean a Lift Truck 4683
Safety Procedures When Working Near Mast 4684
WHEN WORKING NEAR THE MAST ALWAYS: 4684
Maintenance Schedule 4687
Maintenance Procedures Every Shift 4692
How to Make Checks With Key or Keyless Switch OFF 4693
Tires and Wheels 4693
Forks, General 4693
Forks, Inspect 4693
Forks, Remove 4695
Forks, Install 4695
Forks, Adjust 4696
Fork Positioner, General 4696
Forks, Inspect 4696
Forks, Remove 4697
Forks, Install 4698
Forks, Adjustments 4698
Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments 4698
Safety Labels 4699
Steering Column Adjustments 4699
Tilt Adjust Feature 4699
Tilt Memory Feature 4700
Telescopic Feature 4700
Operator Restraint System 4700
Emergency Locking Retractor (ELR) 4701
Seat Adjustments 4702
Seat Position Adjustment (Swivel Seat) 4702
Seat Adjustment for Operator Weight 4702
Battery Restraint System 4703
Battery 4706
Hydraulic System 4707
How to Make Checks With Key or Keyless Switch ON 4708
Horn, Lights, and Backup Alarm 4708
Motion Alarm 4709
Emergency Disconnect Switch 4709
Steering System 4709
Service Brakes 4710
Automatic Parking Brake 4710
Hydraulic Control Levers and Pedals 4710
Direction and Speed Control Pedals 4710
Lift System Operation 4710
Oil Leaks 4710
Maintenance Procedures Every 1000 Hours or 6 months 4711
Forks, Inspect 4711
Fork Positioner Lubrication 4712
Header Hose Checks 4713
Mast Lubrication 4714
Brake Fluid Check 4717
Master Cylinder Fluid Check 4717
Bleeding the Brake System 4717
Operator Presence System Check 4720
Drive Axle Unit Assembly, Wet Brake Oil Level Check 4720
Tilt Cylinder Rod End Pins 4721
Lift Chains 4722
Wear Check 4722
Lift Chain Lubrication 4723
Fork Pins and Guides 4724
Check Upper and Lower Bearings, Integral Sideshift Carriage 4724
Check Lower Mounting Hook, Integral Sideshift Carriage 4724
Steering King Pins 4725
Hydraulic Tank Breather 4726
Other Lubrication 4729
Contactors 4729
Maintenance Procedures Every 2000 Hours or Yearly 4730
Hydraulic System 4730
Hydraulic Filter Element, Replace 4730
Hydraulic Tank Breather, Change 4731
Service Brakes 4733
Master Cylinder Oil, Change 4733
Forks, Inspect 4735
Integral Sideshift Carriage, Replace Upper and Lower Bearings 4737
Lift Chains 4737
Wheel Bearings, Lubricate 4737
Steer Wheel Bearings, Lubrication 4737
Drive Wheel Bearings, Lubrication 4737
Maintenance Procedures Every 4000 Hours Or Two Years 4738
Hydraulic Oil, Change 4738
Steering Direction Sensor Inspection 4738
Fixed Steering Column 4738
Telescopic Steering Column 4740
Telescopic Steering Column Lubrication 4741
Drive Axle Unit Assembly, Wet Brake Oil Change 4742
Battery Maintenance 4743
How to Charge Battery 4744
How to Change Batteries 4745
General 4745
Remove the Battery 4745
Install the Battery 4749
Lift and Tilt System Leak Check 4750
Lift Cylinders Leak Check 4751
Tilt Cylinder Leak Check 4751
Lift Chain Adjustments 4751
Welding Repairs 4752
Overhead Guard Changes 4753
Wheels and Tires 4753
Adhesives and Sealants 4754
550053536-8000YRM1578-(04-2023)-UK-EN 4759
Counterweights 4765
Hydraulic System 4765
Steering System 4766
Specifications 4766
Turning Radius 4766
Wheels and Tires 4766
Battery Specifications 4767
Capacities 4769
Tilt Angles 4769
Maximum Carriage and Tilt Creep Rates 4770
Mast Speeds 4770
Torque Specifications 4771
Frame 4771
Drive Axle Assembly 4771
Steering Axle 4771
Masts 4771
Hydraulic Pump and Motor 4771
Hydraulic System 4772
Adhesives and Sealants 4772
550053536-8000YRM1578-(09-2018)-UK-EN 4775
Counterweights 4779
Hydraulic System 4779
Steering System 4780
Specifications 4780
Turning Radius 4780
Wheels and Tires 4780
Battery Specifications 4781
Capacities 4783
Tilt Angles 4783
Maximum Carriage and Tilt Creep Rates 4784
Mast Speeds 4784
Torque Specifications 4784
Frame 4785
Drive Axle Assembly 4785
Steering Axle 4785
Masts 4785
Hydraulic Pump and Motor 4785
Hydraulic System 4786
Adhesives and Sealants 4786
550073240-1900YRM1620-(01-2023)-UK-EN 4789
Proper Flushing after Major Hydraulic Repairs 4795
Introduction 4795
The Phases of Wear 4795
Causes of Hydraulic System Failure 4795
Progression of Contaminant Caused Hydraulic System Failure 4796
Hydraulic System Flushing Techniques 4796
Double Oil and Filter Change 4796
Mechanical Cleaning 4797
Cleaning of Components 4797
How to Clean Tubes and Hoses 4797
Filter Caddy 4797
Start-Up Procedure for Cleaned System 4798
Contaminated Oil Coolers 4798
Additional Filter Caddy Functions 4799
How to Handle Different Fluids 4799
Water Removal Filters 4799
Fluid Conditioning and System Flushing Procedures 4800
Operation of the Filter Caddy 4800
Filter Caddy operation 4800
Fluid Conditioning Procedure 4800
Filter Caddy Start-Up 4801
System Flushing Procedure 4801
Component Cleaning Procedure 4802
Reservoir Cleaning Procedure 4802
Cylinder Cleaning Procedure 4802
Hose and Tube Cleaning Procedure 4802
Valve Cleaning Procedure 4803
Front-End Attachment Cleaning Procedure 4804
System Flushing Procedure 4804
Filter Caddy Start-Up 4805
System Start-Up and Flushing 4805
Reservoir Fluid Cleaning Times 4806
Dealing With Different Fluid Types 4807
Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 4807
Filter Caddy Maintenance 4807
Servicing the Strainer 4807
DC Motor 4807
Hydraulic Oil Sampling Method and Procedure 4808
Hydraulic Oil Sampling Method 4808
Objective 4808
General Guidelines 4808
Synopsis 4809
Hydraulic Oil Analysis Report Guidelines 4810
Sampling Conditions 4810
Equipment 4810
Sampling Procedure 4811
Hydraulic Oil Sampling 4811
Sample Labeling 4811
Results Documentation 4811
550073240-1900YRM1620-(03-2020)-UK-EN 4813
Proper Flushing after Major Hydraulic Repairs 4817
Introduction 4817
The Phases of Wear 4817
Causes of Hydraulic System Failure 4817
Progression of Contaminant Caused Hydraulic System Failure 4818
Hydraulic System Flushing Techniques 4818
Double Oil and Filter Change 4818
Mechanical Cleaning 4819
Cleaning of Components 4819
How to Clean Tubes and Hoses 4819
Filter Caddy 4819
Start-Up Procedure for Cleaned System 4820
Contaminated Oil Coolers 4820
Additional Filter Caddy Functions 4820
How to Handle Different Fluids 4820
Water Removal Filters 4821
Fluid Conditioning and System Flushing Procedures 4821
Operation of the Filter Caddy 4821
Filter Caddy operation 4821
Fluid Conditioning Procedure 4822
Filter Caddy Start-Up 4822
System Flushing Procedure 4823
Component Cleaning Procedure 4823
Reservoir Cleaning Procedure 4823
Cylinder Cleaning Procedure 4823
Hose and Tube Cleaning Procedure 4824
Valve Cleaning Procedure 4824
Front-End Attachment Cleaning Procedure 4825
System Flushing Procedure 4825
Filter Caddy Start-Up 4826
System Start-Up and Flushing 4826
Reservoir Fluid Cleaning Times 4827
Dealing With Different Fluid Types 4827
Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 4827
Filter Caddy Maintenance 4828
Servicing the Strainer 4828
DC Motor 4828
Hydraulic Oil Sampling Method and Procedure 4828
Hydraulic Oil Sampling Method 4828
Objective 4828
General Guidelines 4828
Synopsis 4829
Hydraulic Oil Analysis Report Guidelines 4830
Sampling Conditions 4831
Equipment 4831
Sampling Procedure 4831
Hydraulic Oil Sampling 4831
Sample Labeling 4832
Results Documentation 4832