Yale Forklift A969 (ERC16-20VA) Service Manual - PDF

Yale Forklift A969 (ERC16-20VA) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift A969 (ERC16-20VA) Service Manual – PDF DOWNLOAD

Language : English
Pages : 4318
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift A969 (ERC16-20VA) Service Manual – PDF DOWNLOAD

524150797-8000YRM0231-(02-2023)-UK-EN 1General 7Threaded Fasteners  7Nomenclature, Threads 7Strength Identification 8Cotter (Split) Pins 9Fastener Torque Tables 14Conversion Table 16524150797-8000YRM0231-(03-2020)-UK-EN  23General  27Threaded Fasteners 27Nomenclature, Threads  27Strength Identification  28Cotter (Split) Pins  29Fastener Torque Tables 34Conversion Table 36524158040-2240YRM0001-(01-2023)-UK-EN  43General  49Battery Type 49Lead-Acid Batteries  49Lithium-Ion Batteries  50Specific Gravity 50Chemical Reaction in a Cell  50Electrical Terms 52Battery Selection  53Battery Voltage  54Battery as a Counterweight 54Battery Ratings  54Kilowatt-Hours 54Battery Maintenance  55Safety Procedures  55Maintenance Records  55New Battery  55Cleaning Battery 56Adding Water to Battery  58Hydrometer 58Battery Temperature  59Charging Battery 60Types of Battery Charges 61Methods of Charging  62Troubleshooting Charger  63Knowing When Battery Is Fully Charged  63Where to Charge Batteries  63Equipment Needed 63Battery Connectors 64Battery Care 64Troubleshooting  66524158040-2240YRM0001-(03-2020)-UK-EN  71General  75Battery Type 75Lead-Acid Batteries  75Lithium-Ion Batteries  76Specific Gravity 76Chemical Reaction in a Cell  76Electrical Terms 78Battery Selection  78Battery Voltage  79Battery as a Counterweight 80Battery Ratings  80Kilowatt-Hours 80Battery Maintenance  80Safety Procedures  80Maintenance Records  81New Battery  81Cleaning Battery 81Adding Water to Battery  83Hydrometer 84Battery Temperature  85Charging Battery 86Types of Battery Charges 86Methods of Charging  88Troubleshooting Charger  88Knowing When Battery Is Fully Charged  89Where to Charge Batteries  89Equipment Needed 89Battery Connectors 90Battery Care 90Troubleshooting  92524223769-2200YRM1128-(01-2023)-UK-EN  97Series Code / Model Designation Reference Table 105General 107Deutsch Crimping Tool 108How to Strip a Wire for Use With Deutsch Crimping Tool  108How to Crimp With the Deutsch Crimping Tool 109Calibration Test for the Deutsch Crimping Tool  111Deutsch Connectors  113DT, DTM, and DTP Series Connectors  113HD Series Connectors  156Metri-Pack Connectors 178Remove and Install  178Micro-Pack Connectors 181Weather-Pack Connectors 182AMPSEAL Crimping Tools  184AMP Hand Crimping Tool With Certi-Crimp 184Description 184Stripping Wire for Use with AMP Hand Crimping Tool  185Insulation Crimp Adjustment 186Maintenance and Inspection for AMP Hand Crimping Tool 186AMP Hand Crimping Tool  186Crimp Height Inspection 186How to use AMP Hand Crimping Tool 187AMP Pro-Crimper II Tool 187Description 187Remove and Install Die Set and Locator Assembly 188Stripping Wire for Use With AMP PRO-CRIMPER II Tool 188Contact Support Adjustment  189Crimp Height Adjustment 190Maintenance and Inspection Procedures 190PRO-CRIMPER II Tool 190Crimp Height Inspection 190How to Use AMP PRO-CRIMPER II Tool  191AMPSEAL Connector Assemblies  192Description for Plug Connector Assembly 192Seal Plug 193Contact Crimping  193Description for Plug Connector and Header Assembly  198Voltage Reading 201Seal Plug 201Contact Crimping  201AMP Superseal 1 5 Crimping Tools  208Mini Mic Receptacle and Tab Contacts  208Description 208Crimping Conditions and Measurements  208Insertion of Rubber Seal on Cable 210AMP Hand Application Tool 215Description 215Maintenance and Inspection  215Crimp Height Inspection 215Crimp Height Adjustment 216How to Use AMP Hand Application Tool  216AMP Pro-Crimper II Tool 217Description 217Remove and Install Die Set and Locator Assembly 217Adjustments 218Contact Support 218Crimp Height  219Inspections and Maintenance 220Crimp Height Inspection 220Visual Inspection 220Maintenance 221How to Use Pro-Crimper II Tool  221AMP Superseal 1 5 Connector Assemblies  222Description 222Repair and Maintenance  229Panel Mount Option  229AMP Fastin-Faston Hand Tools  230Description – AMP Double Action Hand Tool 230Maintenance and Inspection Procedures 230Daily Maintenance 230Periodic Tool Inspection  231Lubrication 231Visual Inspection 231Crimp Height Inspection 231Certi-Crimp Ratchet Inspection  232How to Use AMP Double Action Hand Tool  233Description – AMP Extraction Tool 234Maintenance and Inspection  235How to Use AMP Extraction Tool  235AMP Fastin-Faston Receptacles and Housings  237Description 237Wire Repair 245Wire Splicing Requirements  245Deutsch Jiffy Splice  246Twisted/Shielded Cable and Leads Repair 252Special Tools 254524223769-2200YRM1128-(07-2020)-UK-EN 263Series Code / Model Designation Reference Table 269General 272Deutsch Crimping Tool 272How to Strip a Wire for Use With Deutsch Crimping Tool  272How to Crimp With the Deutsch Crimping Tool 273Calibration Test for the Deutsch Crimping Tool  275Deutsch Connectors  277DT, DTM, and DTP Series Connectors  277HD Series Connectors  319Metri-Pack Connectors 342Remove and Install  342Micro-Pack Connectors 344Weather-Pack Connectors 345AMPSEAL Crimping Tools  347AMP Hand Crimping Tool With Certi-Crimp 347Description 347Stripping Wire for Use with AMP Hand Crimping Tool  347Insulation Crimp Adjustment 348Maintenance and Inspection for AMP Hand Crimping Tool 348AMP Hand Crimping Tool  348Crimp Height Inspection 348How to use AMP Hand Crimping Tool 349AMP Pro-Crimper II Tool 349Description 349Remove and Install Die Set and Locator Assembly 350Stripping Wire for Use With AMP PRO-CRIMPER II Tool 351Contact Support Adjustment  351Crimp Height Adjustment 352Maintenance and Inspection Procedures 352PRO-CRIMPER II Tool 352Crimp Height Inspection 352How to Use AMP PRO-CRIMPER II Tool  353AMPSEAL Connector Assemblies  354Description for Plug Connector Assembly 354Seal Plug 355Contact Crimping  355Description for Plug Connector and Header Assembly  360Voltage Reading 362Seal Plug 362Contact Crimping  362AMP Superseal 1 5 Crimping Tools  369Mini Mic Receptacle and Tab Contacts  369Description 369Crimping Conditions and Measurements  369Insertion of Rubber Seal on Cable 371AMP Hand Application Tool 376Description 376Maintenance and Inspection  376Crimp Height Inspection 376Crimp Height Adjustment 377How to Use AMP Hand Application Tool  377AMP Pro-Crimper II Tool 378Description 378Remove and Install Die Set and Locator Assembly 379Adjustments 379Contact Support 379Crimp Height  380Inspections and Maintenance 381Crimp Height Inspection 381Visual Inspection 381Maintenance 382How to Use Pro-Crimper II Tool  382AMP Superseal 1 5 Connector Assemblies  383Description 383Repair and Maintenance  390Panel Mount Option  390AMP Fastin-Faston Hand Tools  391Description – AMP Double Action Hand Tool 391Maintenance and Inspection Procedures 391Daily Maintenance 391Periodic Tool Inspection  392Lubrication 392Visual Inspection 392Crimp Height Inspection 392Certi-Crimp Ratchet Inspection  393How to Use AMP Double Action Hand Tool  394Description – AMP Extraction Tool 395Maintenance and Inspection  395How to Use AMP Extraction Tool  396AMP Fastin-Faston Receptacles and Housings  397Description 397Wire Repair 404Wire Splicing Requirements  404Deutsch Jiffy Splice  405Twisted/Shielded Cable and Leads Repair 410Special Tools 413524319489-0100YRM1342-(02-2023)-UK-EN 421General 429Description 429Frame 429Discharging the Capacitors  436Rapid Charge  436Ground Test 438Mud Guards  440Covers and Floor Plates 441For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968)  441For Lift Truck Models ERC16-20VA (ERC030-040VA) (A969)  443For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  444For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 445For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  449Overhead Guard Replacement 450Remove  450For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  450For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  456For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 459Install 461For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  461For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  461For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 463Battery and Operator Restraint System Repair  464General 464Battery Restraint System  464Auxiliary Counterweight Support Bracket for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH,ERC100VHS) (A938)  478Operator Restraint System 479Emergency Locking Retractor (ELR) 483E-Hydraulic Armrest Assembly Repair 483Hood and Seat Assembly Replacement  484General For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  484Hood Assembly 484Seat Assembly 490General For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  493Hood Assembly 493Seat Assembly 497Opening and Closing the Hood  501Manual Hydraulic Control Levers 501E-Hydraulic Mini-Levers 502Remove  503Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 503Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  512Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  514Install 519Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 519Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  520Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  521Ground Test For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  523Ground Test For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  523Hood and Seat Assembly Replacement for Lift Truck Model ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 524General 524Hood Assembly 524Seat Assembly 527Opening and Closing the Hood  529Manual Hydraulic Control Levers 529E-Hydraulic Mini-Levers 530Remove  531Install 535Ground Test 536Master Cylinder Repair and Adjustment for 1 5-3 5T Cushion and 2 2-5 5T Pneumatic Lift Trucks 537Master Cylinder Repair and Adjustment for 4 0-5 5T Cushion Lift Trucks  537Brake Pedal Components  543For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985), and ERP22-35VL (ERP045-070VL) (A976) 543For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  543Remove  543Disassemble 543Inspect 544Assemble  544Install 544Brake Pedal Adjustment For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 545Brake System Air Removal  546For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 546Using Pressure Bleed System 546Using Brake Pedal Pressure For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  546For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 547Counterweight Replacement for Lift Truck Models ERC22-35VG (ERC045-070) (A968) and ERC16-20VA (ERC030-040VA) (A969) 548Remove  551Install 552Counterweight Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  553Remove  560Clean and Inspect, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 564Install 566Counterweight Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  569Remove  571Install 571Traction Motor Replacement for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  573Traction Motor Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 580Traction Motor Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 581Hydraulic Tank Inspection 584Inspect 584Clean 588Painting Instructions 589Safety Label Replacement  592Battery Specifications  601Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 608Overhead Guard  608Counterweight 608Traction Motor  608Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 608Overhead Guard  608Counterweight 608Torque Specifications  for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 608Overhead Guard  608Counterweight 608Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 608Overhead Guard  608Counterweight 608524319489-0100YRM1342-(06-2019)-UK-EN 611General 617Description 617Frame 617Discharging the Capacitors  624Rapid Charge  624Ground Test 626Mud Guards  627Covers and Floor Plates 628For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968)  628For Lift Truck Models ERC16-20VA (ERC030-040VA) (A969)  629For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  631For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 632For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  636Overhead Guard Replacement 636Remove  637For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  637For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  642For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 644Install 646For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  646For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  646For Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 648Battery and Operator Restraint System Repair  648General 648Battery Restraint System  648Auxiliary Counterweight Support Bracket for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH,ERC100VHS) (A938) 663Operator Restraint System 664Emergency Locking Retractor (ELR) 668E-Hydraulic Armrest Assembly Repair 668Hood and Seat Assembly Replacement  668General For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  669Hood Assembly 669Seat Assembly 675General For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  678Hood Assembly 678Seat Assembly 682Opening and Closing the Hood  686Manual Hydraulic Control Levers 686E-Hydraulic Mini-Levers 687Remove  688Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 688Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  697Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  699Install 704Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 704Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  705Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  706Ground Test For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  707Ground Test For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)  707Hood and Seat Assembly Replacement for Lift Truck Model ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 708General 708Hood Assembly 708Seat Assembly 711Opening and Closing the Hood  713Manual Hydraulic Control Levers 713E-Hydraulic Mini-Levers 714Remove  715Install 719Ground Test 720Master Cylinder Repair and Adjustment for 1 5-3 5T Cushion and 2 2-5 5T Pneumatic Lift Trucks 720Master Cylinder Repair and Adjustment for 4 0-5 5T Cushion Lift Trucks  720Brake Pedal Components  725For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985), and ERP22-35VL (ERP045-070VL) (A976) 725For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  726Remove  726Disassemble 726Inspect 727Assemble  727Install 727Brake Pedal Adjustment For Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 728Brake System Air Removal  728For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 728Using Pressure Bleed System 728Using Brake Pedal Pressure For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  729For Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 729Counterweight Replacement for Lift Truck Models ERC22-35VG (ERC045-070) (A968) and ERC16-20VA (ERC030-040VA) (A969) 729Remove  732Install 733Counterweight Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  734Remove  741Clean and Inspect, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 745Install 747Counterweight Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  749Remove  752Install 752Traction Motor Replacement for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  753Traction Motor Replacement for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 759Traction Motor Replacement for Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 760Hydraulic Tank Inspection 762Inspect 762Clean 768Painting Instructions 768Safety Label Replacement  770Battery Specifications  778Torque Specifications for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 785Overhead Guard  785Counterweight 785Traction Motor  785Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976) 785Overhead Guard  786Counterweight 786Torque Specifications  for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 786Overhead Guard  786Counterweight 786Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 786Overhead Guard  786Counterweight 786524319490-1300YRM1366-(03-2023)-UK-EN 789General 795Drive Axle Repair 795Remove  795Disassemble 800Clean 802Inspect 802Assemble  802Install 804Differential Repair 808Remove  808Disassemble 822Clean and Inspect 828Install 837Pinion Inner Shim Set, Adjust Thickness (Depth of Pinion) 837Ring Gear Backlash, Adjust  853Ring Gear, Runout Check 854Gear Set, Tooth Contact Pattern Check 854Torque Specifications 857Lift Truck Models ERC22-35VG (ERC045-070VG) (A968)  857Lift Truck Models ERC16-20VA (ERC030-040VA) (A969)  857524319490-1300YRM1366-(08-2016)-UK-EN 859General 863Drive Axle Repair 863Remove  863Disassemble 868Clean 870Inspect 870Assemble  870Install 873Differential Repair 876Remove  876Disassemble 891Clean and Inspect 897Assemble  897Install 904Pinion Inner Shim Set, Adjust Thickness (Depth of Pinion) 904Ring Gear Backlash, Adjust  922Ring Gear, Runout Check 924Gear Set, Tooth Contact Pattern Check 924Torque Specifications 927Lift Truck Models ERC22-35VG (ERC045-070VG) (A968)  927Lift Truck Models ERC16-20VA (ERC030-040VA) (A969)  927524319491-1600YRM1360-(03-2023)-UK-EN 931General 939Steering Axle Assembly Repair 941Remove ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  941Disassemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 943Clean 946Inspect 946Assemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  947Install  ERC22-35VG (ERC045-070VG) (A968) 948Install ERC16-20VA (ERC030-040VA) (A969)  949Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  950Remove ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 951Disassemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  956Clean 957Inspect 957Assemble ERP40-50VM, ERP50-55MV6 (ERP080-120VM, ERP100VML) (A985) 957Assemble ERP22-35VL (ERP045-070VL) (A976) 958Wheel Bearing Adjustment ERP22-35VL (ERP045-070VL) (A976) 959Install ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) 960Remove  ERP16-20VF (ERP30-40VF) (A955)  966Disassemble  ERP16-20VF (ERP30-40VF) (A955) 966Clean 968Inspect 968Assemble  ERP16-20VF (ERP30-40VF) (A955)  968Install  ERP16-20VF (ERP30-40VF) (A955) 969Tie Rod Replacement 970Remove ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  970Clean 971Inspect 971Install ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 971Remove ERC16-20VA (ERC030-040VA) (A969) 971Clean 972Inspect 972Install ERC16-20VA (ERC030-040VA) (A969)  972Remove ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 973Clean 974Inspect 974Install ERP20-35VL (ERP045-070VL) (A976) andERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 974Remove ERP16-20VF (ERP30-40VF) (A955) 974Clean 975Inspect 975Install ERP16-20VF (ERP30-40VF) (A955)  975Spindle Repair  976Remove ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  976Disassemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 977Clean 977Inspect 978Assemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  978Install ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 978Remove  ERC16-20VA (ERC030-040VA) (A969)  979Disassemble  ERC16-20VA (ERC030-040VA) (A969) 980Clean 980Inspect 980Assemble  ERC16-20VA (ERC030-040VA) (A969)  981Install  ERC16-20VA (ERC030-040VA) (A969) 981Remove  ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  982Disassemble  ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 983Clean 983Inspect 984Assemble  ERP22-35VL (ERP45-70VL) (A976)  984Install  ERP22-35VL (ERP45-70VL) (A976) 984Assemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  985Install ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  985Remove  ERP16-20VF (ERP30-40VF) (A955)  986Disassemble  ERP16-20VF (ERP30-40VF) (A955) 986Clean 987Inspect 987Assemble  ERP16-20VF (ERP30-40VF) (A955)  988Install  ERP16-20VF (ERP30-40VF) (A955) 988Steering Cylinder Repair  989Remove ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976)  989Disassemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 992Clean 993Inspect 993Assemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976)  993Install ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 993Remove ERC16-20VA (ERC030-040VA) (A969) 994Disassemble ERC16-20VA (ERC030-040VA) (A969)  995Clean 996Inspect 997Assemble ERC16-20VA (ERC030-040VA) (A969) 997Install ERC16-20VA (ERC030-040VA) (A969)  997Remove ERP16-20VF (ERP30-40VF) (A955) 997Disassemble ERP16-20VF (ERP30-40VF) (A955)  998Clean 999Inspect 999Assemble ERP16-20VF (ERP30-40VF) (A955) 999Install ERP16-20VF (ERP30-40VF) (A955) 1000Remove ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1000Disassemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1001Clean  1002Inspect  1002Assemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1003Install ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1003Remove ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1003Disassemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1005Clean  1005Inspect  1006Assemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1006Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1006524319491-1600YRM1360-(10-2018)-UK-EN  1009General  1015Steering Axle Assembly Repair  1016Remove ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1017Disassemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1018Clean  1022Inspect  1022Assemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1022Install  ERC22-35VG (ERC045-070VG) (A968)  1024Install ERC16-20VA (ERC030-040VA) (A969) 1025Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1026Remove ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1028Disassemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1032Clean  1034Inspect  1034Assemble ERP40-50VM, ERP50-55MV6 (ERP080-120VM, ERP100VML) (A985)  1034Assemble ERP22-35VL (ERP045-070VL) (A976)  1035Wheel Bearing Adjustment ERP22-35VL (ERP045-070VL) (A976)  1036Install ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML)  1037Remove  ERP16-20VF (ERP30-40VF) (A955) 1043Disassemble  ERP16-20VF (ERP30-40VF) (A955)  1043Clean  1045Inspect  1045Assemble  ERP16-20VF (ERP30-40VF) (A955) 1045Install  ERP16-20VF (ERP30-40VF) (A955)  1046Tie Rod Replacement  1046Remove ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1047Clean  1048Inspect  1048Install ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1048Remove ERC16-20VA (ERC030-040VA) (A969)  1048Clean  1049Inspect  1049Install ERC16-20VA (ERC030-040VA) (A969) 1049Remove ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1050Clean  1050Inspect  1051Install ERP20-35VL (ERP045-070VL) (A976) andERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1051Remove ERP16-20VF (ERP30-40VF) (A955)  1051Clean  1052Inspect  1052Install ERP16-20VF (ERP30-40VF) (A955) 1052Spindle Repair 1052Remove ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1052Disassemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1054Clean  1054Inspect  1054Assemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1055Install ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1055Remove  ERC16-20VA (ERC030-040VA) (A969) 1056Disassemble  ERC16-20VA (ERC030-040VA) (A969)  1056Clean  1057Inspect  1057Assemble  ERC16-20VA (ERC030-040VA) (A969) 1057Install  ERC16-20VA (ERC030-040VA) (A969)  1058Remove  ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1058Disassemble  ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1060Clean  1060Inspect  1060Assemble  ERP22-35VL (ERP45-70VL) (A976) 1061Install  ERP22-35VL (ERP45-70VL) (A976)  1061Assemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1061Install ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1061Remove  ERP16-20VF (ERP30-40VF) (A955) 1062Disassemble  ERP16-20VF (ERP30-40VF) (A955)  1063Clean  1064Inspect  1064Assemble  ERP16-20VF (ERP30-40VF) (A955) 1064Install  ERP16-20VF (ERP30-40VF) (A955)  1064Steering Cylinder Repair 1065Remove ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1065Disassemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976)  1068Clean  1069Inspect  1069Assemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) 1069Install ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976)  1069Remove ERC16-20VA (ERC030-040VA) (A969)  1070Disassemble ERC16-20VA (ERC030-040VA) (A969) 1071Clean  1072Inspect  1073Assemble ERC16-20VA (ERC030-040VA) (A969)  1073Install ERC16-20VA (ERC030-040VA) (A969) 1073Remove ERP16-20VF (ERP30-40VF) (A955)  1073Disassemble ERP16-20VF (ERP30-40VF) (A955) 1074Clean  1075Inspect  1075Assemble ERP16-20VF (ERP30-40VF) (A955)  1075Install ERP16-20VF (ERP30-40VF) (A955) 1076Remove ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1076Disassemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1077Clean  1078Inspect  1078Assemble ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1079Install ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1079Remove ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1079Disassemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1081Clean  1082Inspect  1082Assemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1082Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1082524319492-1600YRM1363-(03-2023)-UK-EN  1085General  1091Discharging The Capacitors 1091Steering Control Unit (SCU) Repair 1093Remove 1093Disassemble  1096Clean  1102Inspect  1102Assemble 1102Install  1103Steering Wheel and Fixed Steering Column Assembly Repair 1104Remove 1104Disassemble  1107Clean  1108Inspect  1109Assemble 1109Install  1109Gear Replacement for Lift Trucks Built Prior to October, 2008  1110Steering Wheel and Telescopic Column Assembly Repair 1112Remove 1112Disassemble  1115Clean  1118Inspect  1119Assemble 1119Install  1120Torque Specifications  1127Steering Control Unit  1127Steering Column  1127524319492-1600YRM1363-(09-2014)-UK-EN  1129524319494-1900YRM1367-(04-2017)-UK-EN  1167General  1173Discharging the Capacitors 1173Hydraulic Pump and Motor 1174Remove 1174Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1175Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1178Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1181Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1186Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1191Disassemble  1193Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1193Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1195Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1197Inspect  1199Clean  1199Assemble 1199Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1199Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1199Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1200Install  1200Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1200Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1201Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1202Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1203Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1204Hydraulic Tank 1205Remove 1205Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1205Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1208Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1209Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1213Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1215Disassemble  1217Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1217Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1218Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1218Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1219Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1221Clean  1223Steam Method 1223Chemical Method  1223Inspect  1224Small Leaks, Repair  1224Large Leaks, Repair  1224Additional Methods for Metal Tank Repair 1224Assemble 1224Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1224Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1225Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1226Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1226Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1227Install  1227Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1227Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1228Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1228Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1229Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1229Hydraulic Filter Replacement 1230Breather Clean and Inspect 1231Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1231Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1234Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1234Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1234Hydraulic Oil Cooler for Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1235Add Hydraulic Oil  1235Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1235Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1237Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1237Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1237Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1238Steer Accumulator Replacement  1239Remove 1239Install  1246Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1246Tank Capacity  1247Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1247Tank Capacity  1247Specifications for Lift Truck ERP22-25VL (ERP045-070VL) (A976) 1247Tank Capacity  1247Specifications for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1247Tank Capacity  1247Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1247Tank Capacity  1248Torque Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968)  1248Hydraulic Pump and Motor 1248Hydraulic Tank 1248Torque Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969)  1249Hydraulic Pump and Motor 1249Hydraulic Tank 1249Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976)  1249Hydraulic Pump and Motor 1249Hydraulic Tank 1249Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1249Hydraulic Pump and Motor 1250Hydraulic Tank 1250Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1251Hydraulic Pump and Motor 1251Hydraulic Tank 1251524319494-1900YRM1367-(08-2023)-UK-EN  1255General  1261Discharging the Capacitors 1261Hydraulic Pump and Motor 1263Remove 1263Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1263Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1269Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1273Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1278Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1283Disassemble  1285Lift Truck Models , ERC22-35VG (ERC045-070VG) (A968)ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1285Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1287Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1289Inspect  1291Clean  1291Assemble 1291Lift Truck Models , ERC22-35VG (ERC045-070VG) (A968)ERC16-20VA (ERC030-040VA) (A969)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1291Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1292Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1292Install  1292Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1292Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1293Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1294Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1295Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1296Hydraulic Tank 1297Remove 1297Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1297Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1300Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1303Lift Truck Models ERP22-25VL (ERP045-070VL) (A976) 1306Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1308Disassemble  1310Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1310Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1310Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1311Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1312Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1314Clean  1316Steam Method 1317Chemical Method  1317Inspect  1317Small Leaks, Repair  1317Large Leaks, Repair  1318Additional Methods for Metal Tank Repair 1318Assemble 1318Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1318Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1319Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1319Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1320Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1320Install  1321Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1321Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1321Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1322Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1323Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1323Hydraulic Filter Replacement 1324Breather Clean and Inspect 1325Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1325Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1327Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1327Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1328Hydraulic Oil Cooler for Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1328Add Hydraulic Oil  1328Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1328Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1330Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1330Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1330Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1331Steer Accumulator Replacement  1333Remove 1333Install  1341Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 1342Tank Capacity  1342Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 1342Tank Capacity  1342Specifications for Lift Truck ERP22-25VL (ERP045-070VL) (A976) 1342Tank Capacity  1342Specifications for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1343Tank Capacity  1343Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1343Tank Capacity  1343Torque Specifications for Lift Truck ERC22-35VG (ERC045-070VG) (A968)  1344Hydraulic Pump and Motor 1344Hydraulic Tank 1344Torque Specifications for Lift Truck ERC16-20VA (ERC030-040VA) (A969)  1344Hydraulic Pump and Motor 1344Hydraulic Tank 1344Torque Specifications for Lift Truck ERP22-35VL (ERP045-070VL) (A976)  1345Hydraulic Pump and Motor 1345Hydraulic Tank 1345Torque Specifications for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1345Hydraulic Pump and Motor 1345Hydraulic Tank 1345Torque Specifications for Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1346Hydraulic Pump and Motor 1346Hydraulic Tank 1346524319497-2200YRM1335-(01-2023)-UK-EN  1349General  1357Description  1357Display Panel Menu Access  1357Menu Flowchart 1358Supervisor Menu Flowchart  1358Menu Navigation  1364Icon Glossary  1368Introduction 1368Soft Key Icons 1368Overlay Icons  1369Icons on System Off Screen and Alert Screens 1369Main Menu Title Screens  1373Submenu Icons Grouped by Menu  1375Operating Screen Icons 1375Password Screen Icons  1376Activity Log Submenu Icons 1376Calibration Submenu Icons  1378Display Submenu Icons  1380Status Submenu Icons 1382Truck Setup Submenu Icons  1385Operating Screen 1392Introduction 1392Performance Mode Controls  1393Status and Warning Icons 1393Battery Discharge Indicator  1394Direction and Parking Brake Indicators 1395Hazard Flashers and Lighting Controls  1395Steer Angle Indicator  1395System Time  1395Load Weight Indicator  1395System Off/Alert Screens 1396Introduction 1396System Off Screen  1396Alert Screens  1396Password Screen  1398Introduction 1398Password Screen  1398Service Technician Password Setup  1398Adding/Removing/Changing Passwords 1399Password Log 1402Activity Log Menu  1403Introduction 1403Operator Checklist Log 1404Password Log 1407Impact Events Log  1409Calibration Menu 1411Introduction 1411Load Weight Calibration  1411Return to Set Tilt Stop Point Calibration  1412E-Hydraulic and Manual Valve Threshold Calibration 1412Steering Wheel Center Point Calibration  1413Steer Axle Position Calibration  1413Steer Axle Center Point Calibration  1414Manual Hydraulics Calibration  1415Display Menu 1416Introduction 1416Set Date and Time Format Menu  1416Set Daylight Saving Time Menu  1417Procedure for Setting Up Automatic Daylight Savings Time 1418Set Time and Date Menu 1420Procedure for Setting Time and Date  1420Set Units Menu 1421Status Menu  1422Introduction 1422VSM Versions 1422Display Versions 1423Truck Serial Number  1423Hour Meters  1423E-Hydraulic Controller Versions  1423Pump Motor Controller Versions 1423Traction Motor Controller 1 Versions 1423Traction Motor Controller 2 Versions 1424Light Controller Versions  1424Impact Sensor Versions 1424Truck Setup Menu 1425Introduction 1425Add/Remove Password  1425Battery Settings 1425Restore Default Settings 1426Motion Alarm 1426Impact Monitor Settings  1427Impact Detection 1427Setting Adjustments  1427Initial Adjustment of Soft and Hard Impact Settings  1427Readjustment of Soft and Hard Impact Settings  1427Auto Power-Off Time Delay  1428Return to Set Tilt 1428Traction Speed Limit 1428Scheduled Maintenance Reminder 1429Minimum Pump Standby Flow Rate 1430Operator Checklist 1430Impact Monitor Shutdown  1431Motor Braking  1432Changing the Motor Braking Settings  1432Steering Wheel Friction and Steering Turns Adjustment  1433How to Adjust Settings 1433Steering Friction Setting  1433Steering Wheel Number of Turns 1434524319497-2200YRM1335-(07-2020)-UK-EN  1437General  1443Description  1443Display Panel Menu Access  1443Menu Flowchart 1444Supervisor Menu Flowchart  1444Menu Navigation  1450Icon Glossary  1454Introduction 1454Soft Key Icons 1454Overlay Icons  1455Icons on System Off Screen and Alert Screens 1455Main Menu Title Screens  1459Submenu Icons Grouped by Menu  1461Operating Screen Icons 1461Password Screen Icons  1462Activity Log Submenu Icons 1462Calibration Submenu Icons  1464Display Submenu Icons  1466Status Submenu Icons 1468Truck Setup Submenu Icons  1471Operating Screen 1478Introduction 1478Performance Mode Controls  1478Status and Warning Icons 1479Battery Discharge Indicator  1480Direction and Parking Brake Indicators 1480Hazard Flashers and Lighting Controls  1481Steer Angle Indicator  1481System Time  1481Load Weight Indicator  1481System Off/Alert Screens 1482Introduction 1482System Off Screen  1482Alert Screens  1482Password Screen  1484Introduction 1484Password Screen  1484Service Technician Password Setup  1484Adding/Removing/Changing Passwords 1485Password Log 1488Activity Log Menu  1489Introduction 1489Operator Checklist Log 1489Password Log 1491Impact Events Log  1493Calibration Menu 1495Introduction 1495Load Weight Calibration  1495Return to Set Tilt Stop Point Calibration  1496E-Hydraulic and Manual Valve Threshold Calibration 1496Steering Wheel Center Point Calibration  1497Steer Axle Position Calibration  1497Steer Axle Center Point Calibration  1498Manual Hydraulics Calibration  1499Display Menu 1500Introduction 1500Set Date and Time Format Menu  1500Set Daylight Saving Time Menu  1501Procedure for Setting Up Automatic Daylight Savings Time 1502Set Time and Date Menu 1504Procedure for Setting Time and Date  1504Set Units Menu 1505Status Menu  1506Introduction 1506VSM Versions 1506Display Versions 1507Truck Serial Number  1507Hour Meters  1507E-Hydraulic Controller Versions  1507Pump Motor Controller Versions 1507Traction Motor Controller 1 Versions 1507Traction Motor Controller 2 Versions 1508Light Controller Versions  1508Impact Sensor Versions 1508Truck Setup Menu 1509Introduction 1509Add/Remove Password  1509Battery Settings 1509Restore Default Settings 1510Motion Alarm 1510Impact Monitor Settings  1510Impact Detection 1511Setting Adjustments  1511Initial Adjustment of Soft and Hard Impact Settings  1511Readjustment of Soft and Hard Impact Settings  1511Auto Power-Off Time Delay  1512Return to Set Tilt 1512Traction Speed Limit 1512Scheduled Maintenance Reminder 1513Minimum Pump Standby Flow Rate 1514Operator Checklist 1514Impact Monitor Shutdown  1515Motor Braking  1516Changing the Motor Braking Settings  1516Steering Wheel Friction and Steering Turns Adjustment  1517How to Adjust Settings 1517Steering Friction Setting  1517Steering Wheel Number of Turns 1518524319498-2200YRM1336-(02-2023)-UK-EN  1521General  1529Description  1529Display Panel Menu Access  1529Menu Flowchart 1530Technician Menu Flowchart  1530Menu Navigation  1536Icon Glossary  1540Introduction 1540Soft Key Icons 1540Overlay Icons  1541Heat Exchange Module Warning Indicator Screen  1541System Off Screen and Alert Screens  1542Main Menu Title Screens  1548Submenu Icons Grouped by Menu  1549Operating Screen Icons 1549Password Screen Icons  1551Activity Log Submenu Icons 1551Calibration Submenu Icons  1552Display Submenu Icons  1556Status Submenu Icons 1558Truck Setup Submenu Icons  1561Diagnostics Submenu Icons  1573Operating Screen 1583Introduction 1583Performance Mode Controls  1583Status and Warning Icons 1584Battery Discharge Indicator  1585Direction and Parking Brake Indicators 1585Hazard Flashers and Lighting Controls  1586Steer Angle Indicator  1586System Time  1586Load Weight Indicator  1586System Off/Alert Screens 1587Introduction 1587System Off Screen  1587Alert Screens  1587Password Screen  1589Introduction 1589Password Screen  1589Service Technician Password Setup  1589Adding/Removing/Changing Passwords 1590Password Log 1593Activity Log Menu  1594Introduction 1594Operator Checklist Log 1594Password Log 1596Impact Events Log  1598Calibration Menu 1600Introduction 1600Load Weight Calibration  1600Return to Set Tilt Stop Point Calibration  1601E-Hydraulic and Manual Valve Threshold Calibration 1601Steering Wheel Center Point Calibration  1602Steer Axle Position Calibration  1603Steer Axle Center Point Calibration  1604Manual Hydraulics Calibration  1604Display Menu 1605Introduction 1605Set Date and Time Format Menu  1605Set Daylight Saving Time Menu  1606Procedure for Setting Up Automatic Daylight Savings Time 1607Set Time and Date Menu 1609Procedure for Setting Time and Date  1609Set Units Menu 1610Status Menu  1611Introduction 1611VSM Versions 1611Display Versions 1612Truck Serial Number  1612Hour Meters  1612E-Hydraulic Controller Versions  1612Pump Motor Controller Versions 1612Traction Motor Controller 1 Versions 1612Traction Motor Controller 2 Versions 1613Light Controller Versions  1613Impact Sensor Versions 1613E-Steer Controller 1 Versions  1613E-Steer Controller 2 Versions  1613Truck Setup Menu 1614Introduction 1614Add/Remove Password  1615Battery Settings 1615Motor Braking  1615Changing the Motor Braking Settings  1616Battery Mode 1616Battery Setup  1617BDI Adjustment Setting 1618Acceleration Rates 1619Hour Meter Initialization  1620Impact Monitor Shutdown  1620Operator Checklist 1622Minimum Pump Standby Flow Rate 1622Scheduled Maintenance Reminder 1623Traction Speed Limit 1624Return to Set Tilt 1624Auto Power-Off Time Delay  1625Impact Monitor Settings  1625Impact Detection 1626Setting Adjustments  1626Initial Adjustment of Soft and Hard Impact Settings  1626Readjustment of Soft and Hard Impact Settings  1626Motion Alarm 1626Lift Hydraulic Function Maximum Speed and Ramp Times 1627Lower Hydraulic Function Maximum Speed and Ramp Times  1627Tilt Forward Hydraulic Function Maximum Speed and Ramp Times 1628Tilt Backward Hydraulic Function Maximum Speed and Ramp Times  1628Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times 1628Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times 1628Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times 1628Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times 1628Optional Hydraulic Functions 1628Rear Lights Control  1629Restore Default Settings 1629Steering Wheel Friction and Steering Turns Adjustment  1630Navigation 1631How to Adjust Settings 1631Steering Friction  1631Steering Wheel Number of Turns 1632Diagnostics Menu 1634Introduction 1634Fault Code Log 1634Fault Log Details  1635Speedometer  1636Direction Switch 1636Traction Motor 1 Status  1637Traction Motor 2 Status  1637Occupancy Sensor 1637Brake System Sensors 1637Pump Status  1638Hydraulic Control Inputs 1639E-Hydraulic Valves 1639Hydraulic Sensors  1640System Voltages  1640Steering Position Sensors  1642E-Steering Position Sensors  1642Electric Brake 1643Navigation 1644ESS Diagnostics Menus A, B, and C  1645Menu A 1645Menu B 1646Menu C 1648524319498-2200YRM1336-(07-2020)-UK-EN  1651General  1657Description  1657Display Panel Menu Access  1657Menu Flowchart 1658Technician Menu Flowchart  1658Menu Navigation  1664Icon Glossary  1668Introduction 1668Soft Key Icons 1668Overlay Icons  1669Heat Exchange Module Warning Indicator Screen  1669System Off Screen and Alert Screens  1670Main Menu Title Screens  1675Submenu Icons Grouped by Menu  1677Operating Screen Icons 1677Password Screen Icons  1678Activity Log Submenu Icons 1678Calibration Submenu Icons  1680Display Submenu Icons  1683Status Submenu Icons 1685Truck Setup Submenu Icons  1689Diagnostics Submenu Icons  1700Operating Screen 1710Introduction 1710Performance Mode Controls  1710Status and Warning Icons 1711Battery Discharge Indicator  1712Direction and Parking Brake Indicators 1713Hazard Flashers and Lighting Controls  1713Steer Angle Indicator  1713System Time  1713Load Weight Indicator  1713System Off/Alert Screens 1714Introduction 1714System Off Screen  1714Alert Screens  1714Password Screen  1716Introduction 1716Password Screen  1716Service Technician Password Setup  1716Adding/Removing/Changing Passwords 1717Password Log 1719Activity Log Menu  1720Introduction 1720Operator Checklist Log 1720Password Log 1722Impact Events Log  1724Calibration Menu 1726Introduction 1726Load Weight Calibration  1726Return to Set Tilt Stop Point Calibration  1727E-Hydraulic and Manual Valve Threshold Calibration 1727Steering Wheel Center Point Calibration  1728Steer Axle Position Calibration  1729Steer Axle Center Point Calibration  1729Manual Hydraulics Calibration  1730Display Menu 1731Introduction 1731Set Date and Time Format Menu  1731Set Daylight Saving Time Menu  1732Procedure for Setting Up Automatic Daylight Savings Time 1733Set Time and Date Menu 1735Procedure for Setting Time and Date  1735Set Units Menu 1736Status Menu  1737Introduction 1737VSM Versions 1737Display Versions 1738Truck Serial Number  1738Hour Meters  1738E-Hydraulic Controller Versions  1738Pump Motor Controller Versions 1738Traction Motor Controller 1 Versions 1738Traction Motor Controller 2 Versions 1739Light Controller Versions  1739Impact Sensor Versions 1739E-Steer Controller 1 Versions  1739E-Steer Controller 2 Versions  1739Truck Setup Menu 1740Introduction 1740Add/Remove Password  1741Battery Settings 1741Motor Braking  1741Changing the Motor Braking Settings  1742Battery Mode 1742Battery Setup  1743BDI Adjustment Setting 1744Acceleration Rates 1745Hour Meter Initialization  1746Impact Monitor Shutdown  1746Operator Checklist 1747Minimum Pump Standby Flow Rate 1748Scheduled Maintenance Reminder 1748Traction Speed Limit 1750Return to Set Tilt 1750Auto Power-Off Time Delay  1750Impact Monitor Settings  1751Impact Detection 1751Setting Adjustments  1751Initial Adjustment of Soft and Hard Impact Settings  1751Readjustment of Soft and Hard Impact Settings  1752Motion Alarm 1752Lift Hydraulic Function Maximum Speed and Ramp Times 1752Lower Hydraulic Function Maximum Speed and Ramp Times  1753Tilt Forward Hydraulic Function Maximum Speed and Ramp Times 1753Tilt Backward Hydraulic Function Maximum Speed and Ramp Times  1753Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times 1753Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times 1754Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times 1754Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times 1754Optional Hydraulic Functions 1754Rear Lights Control  1754Restore Default Settings 1755Steering Wheel Friction and Steering Turns Adjustment  1755Navigation 1756How to Adjust Settings 1756Steering Friction  1756Steering Wheel Number of Turns 1757Diagnostics Menu 1759Introduction 1759Fault Code Log 1759Fault Log Details  1760Speedometer  1761Direction Switch 1761Traction Motor 1 Status  1761Traction Motor 2 Status  1762Occupancy Sensor 1762Brake System Sensors 1762Pump Status  1763Hydraulic Control Inputs 1763E-Hydraulic Valves 1763Hydraulic Sensors  1764System Voltages  1764Steering Position Sensors  1765E-Steering Position Sensors  1765Electric Brake 1766Navigation 1767524319499-2200YRM1369-(01-2020)-UK-EN  1769General  1777Discharging the Capacitors 1778Display Panel and Key or Keyless Switch Replacement  1779Display Panel, Replace 1779Remove 1779Install  1782Electronic and Manual Hydraulic Controls 1783General  1783Manual Hydraulic Controls  1784Upper Front Cover  1784Direction Control Switch 1785Remove 1785Install  1790Clamp Button 1790Remove 1790Install  1791Return To Set Tilt (RTST) Button 1791Remove 1791Install  1791Emergency Disconnect Switch  1792Remove 1792Install  1792E-Hydraulic Controls – Test  1793Mini-Levers  1793Full Stroke Test 1793Function Returns to Neutral Test 1793Push (Override) Button 1794E-Hydraulic Controls 1794Mini-levers, Remove and Install  1794Armrest Assembly 1795Remove 1795Install  1797Horn Button  1797Remove 1797Install  1798Direction Control Switch 1798Remove 1798Install  1799Emergency Disconnect Switch  1799Remove 1799Install  1800Push (Override) Buttons and Function Selection Button  1800Remove 1800Install  1802Electronic-Hydraulic Controls, After January, 2020 1802General  1802E-Hydraulic Controls – TEST  1804Mini-Levers  1804Full Stroke Test 1804Function Returns to Neutral Test 1804Push Button (push (override) button) 1805Mini-levers, Remove and Install  1805Armrest Assembly 1805Remove 1805Install  1808Horn Button  1808Remove 1808Install  1809Direction Control Switch 1809Remove 1809Install  1809Emergency Disconnect Switch  1809Remove 1810Install  1810Push (Override) Buttons  1811Remove 1811Install  1812Sensors and Switches 1813General  1813Synchronous Steering Valve 1813Steering Axle Sensor 1813Remove 1813Install  1818Hydraulic Motor Speed Sensor 1819Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1819Remove 1819Install  1824Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1825Remove 1825Install  1829Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 1829Remove 1829Install  1830Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1830Remove 1830Install  1832Hydraulic Motor Temperature Sensor 1832Hydraulic Tank Level Sensor  1832Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1832Remove 1832Install  1834Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1834Remove 1834Install  1835Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1835Remove 1835Install  1836Hydraulic Filter Sensor  1836Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1836Remove 1836Install  1837Lift Truck Models ERC22-35VG (ERC045-070VG) (A968,) ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1838Remove 1838Install  1839Hydraulic Oil Temperature Sensor 1840Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1840Remove 1840Install  1840Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1840Remove 1840Install  1841Traction Speed Sensor  1841Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1841Remove 1841Install  1843Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1844Remove 1844Install  1846Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1846Remove 1846Install  1847Traction Motor Temperature Sensor ERC22-35VG (ERC045-070VG) (A968) and  ERP22-35VL (ERP045-070VL) (A976) 1848Traction Motor Temperature Sensor ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1848Remove 1848Install  1849Tilt Position Sensor ERC22-35VG (ERC045-070VG) (A968), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1849Remove 1849Install  1851Tilt Position Sensor ERC16-20VA (ERC030-040VA) (A969)  1852Remove 1852Install  1852Tilt Position Sensor ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1853Remove 1853Install  1854Low Level Brake Fluid Switch for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1855Remove 1855Install  1858Low Level Brake Fluid Switch for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1859Remove 1859Install  1860Service Brake Pressure Sensor for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1861Remove 1861Install  1861Service Brake Pressure Sensor for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1862Remove 1862Install  1862Accelerator Pedal Position Sensor  1862Remove 1862Install  1863Seat Belt Sequence Module  1863Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  1863Remove 1863Install  1863Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1864Remove 1864Install  1864Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 1864Remove 1864Install  1865Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1865Remove 1865Install  1866Seat Sensor (Operator Presence System) 1866Non-Suspension Seat  1866Remove 1866Install  1868Full Suspension and Swivel Seats 1868Remove 1868Install  1869Steering Direction Sensor  1869Remove 1869Install  1870Load Weight Sensor 1870Remove 1870Install  1872Battery Gate Switch  1872Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1872Remove 1872Install  1874Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 1874Remove 1874Install  1876Lift Truck Models  ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1877Remove 1877Install  1878Horn Switch  1878Fixed Steering Column  1878Remove 1878Install  1879Telescopic Steering Column 1879Remove 1879Install  1880Impact Sensor  1880Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1880Remove 1880Install  1882Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1882Remove 1882Install  1883Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1884Remove 1884Install  1885Rear and Hood Horn Button Switches 1885Rear Horn Button Switch  1885Remove 1885Install  1886Hood Horn Button Switch  1886Remove 1886Install  1887Motor Controllers Replacement  1888General  1888Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  1902Traction Motor and Hydraulic Pump and Motor Controllers  1902Remove 1902Install  1909Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1910Hydraulic Pump and Motor Controller  1910Remove 1910Install  1916Traction Motor Controllers 1917Remove 1917Install  1924Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  1925Traction Motor and Hydraulic Pump and Motor Controllers  1925Remove 1925Install  1927Line Contactor 1928Remove 1928Install  1936Fans for Lift Truck Models  Manufactured Before November 2014ERC22-35VG (ERC045-070VG) (A968),  ERC16-20VA (ERC030-040VA) (A969), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM  (ERP080-100VM) (A985)  1937Remove 1937Install  1939Fans for Lift Truck Model  Manufactured Before November 2014ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 1940Remove 1940Install  1940Fans for Lift Truck Models  Manufactured After November 2014ERC045-070VG (A968), ERC030-040VA (A969), ERC80-120VH, ERC100VHS (A938), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 1940Remove 1947Install  1951Vehicle System Manager 1951General  1951Remove 1952Install  1956Programming a New VSM and/or Display Panel 1957PC Service Tool Software 1957Fuses and Relays 1958Backup Alarm 1972Battery Connection 1975Inspect  1975Replacing Cables 1975Cab Heater 1977Lights 1977General  1977Work Lights (Front and Rear) 1981Halogen Bulb Lights  1981Remove 1981Install  1981LED Lights 1981Remove 1981Install  1982Strobe Light 1982Remove 1982Install  1982LED Tail, Backup, and Brake Lights 1983Remove 1983Install  1984Front Marker/Turn Signal Lights  1984Remove 1984Install  1984Dome Light 1984Remove 1984Install  1985Converter  1985Remove 1986Install  1994524319499-2200YRM1369-(04-2023)-UK-EN  1997General  2007Discharging the Capacitors 2008Display Panel and Key or Keyless Switch Replacement  2009Display Panel, Replace 2009Remove 2009Install  2012Electronic and Manual Hydraulic Controls 2013General  2013Manual Hydraulic Controls  2014Upper Front Cover  2014Direction Control Switch 2015Remove 2015Install  2021Clamp Button 2021Remove 2021Install  2022Return To Set Tilt (RTST) Button 2022Remove 2022Install  2022Emergency Disconnect Switch  2023Remove 2023Install  2023E-Hydraulic Controls – Test  2024Mini-Levers  2024Full Stroke Test 2024Function Returns to Neutral Test 2024Push (Override) Button 2025E-Hydraulic Controls 2025Mini-levers, Remove and Install  2025Armrest Assembly 2026Remove 2026Install  2028Horn Button  2028Remove 2028Install  2029Direction Control Switch 2029Remove 2029Install  2030Emergency Disconnect Switch  2030Remove 2030Install  2031Push (Override) Buttons and Function Selection Button  2031Remove 2031Install  2034Electronic-Hydraulic Controls, After January, 2020 2035General  2035E-Hydraulic Controls – TEST  2036Mini-Levers  2036Full Stroke Test 2036Function Returns to Neutral Test 2036Push Button (push (override) button) 2037Mini-levers, Remove and Install  2037Armrest Assembly 2037Remove 2037Install  2040Horn Button  2040Remove 2040Install  2040Direction Control Switch 2040Remove 2040Install  2041Emergency Disconnect Switch  2041Remove 2041Install  2042Push (Override) Buttons  2042Remove 2042Install  2043Sensors and Switches 2044General  2044Synchronous Steering Valve 2044Steering Axle Sensor 2044Remove 2044Install  2049Hydraulic Motor Speed Sensor 2050Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2050Remove 2050Install  2055Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2056Remove 2056Install  2060Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) 2060Remove 2060Install  2061Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2061Remove 2061Install  2063Hydraulic Motor Temperature Sensor 2063Hydraulic Tank Level Sensor  2063Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2063Remove 2063Install  2065Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  2065Remove 2065Install  2066Lift Truck Models ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2066Remove 2066Install  2067Hydraulic Filter Sensor  2067Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2067Remove 2067Install  2068Lift Truck Models ERC22-35VG (ERC045-070VG) (A968,) ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2069Remove 2069Install  2070Hydraulic Oil Temperature Sensor 2071Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2071Remove 2071Install  2071Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2071Remove 2071Install  2072Traction Speed Sensor  2072Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2072Remove 2072Install  2074Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  2075Remove 2075Install  2077Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2077Remove 2077Install  2078Traction Motor Temperature Sensor ERC22-35VG (ERC045-070VG) (A968) and  ERP22-35VL (ERP045-070VL) (A976) 2079Traction Motor Temperature Sensor ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  2079Remove 2079Install  2080Tilt Position Sensor ERC22-35VG (ERC045-070VG) (A968), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2080Remove 2080Install  2082Tilt Position Sensor ERC16-20VA (ERC030-040VA) (A969)  2082Remove 2083Install  2083Tilt Position Sensor ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2083Remove 2083Install  2084Low Level Brake Fluid Switch for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2085Remove 2085Install  2088Low Level Brake Fluid Switch for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2089Remove 2089Install  2090Service Brake Pressure Sensor for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), ERP22-35VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  2091Remove 2091Install  2091Service Brake Pressure Sensor for Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2091Remove 2091Install  2092Accelerator Pedal Position Sensor  2092Remove 2092Install  2092Seat Belt Sequence Module  2093Lift Truck Models ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  2093Remove 2093Install  2094Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2094Remove 2094Install  2094Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) 2094Remove 2094Install  2095Lift Truck Models ERC16-20VA (ERC030-040VA) (A969) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2095Remove 2095Install  2095Seat Sensor (Operator Presence System) 2096Non-Suspension Seat  2096Remove 2096Install  2098Full Suspension and Swivel Seats 2098Remove 2098Install  2099Steering Direction Sensor  2099Remove 2099Install  2099Load Weight Sensor 2100Remove 2100Install  2101Battery Gate Switch  2102Lift Truck Models ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 2102Remove 2102Install  2104Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) 2104Remove 2104Install  2106Lift Truck Models  ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2106Remove 2106Install  2107Horn Switch  2108Fixed Steering Column  2108Remove 2108Install  2109Telescopic Steering Column 2109Remove 2109Install  2110Impact Sensor  2110Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2110Remove 2110Install  2112Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  2112Remove 2112Install  2113Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2114Remove 2114Install  2115Rear and Hood Horn Button Switches 2115Rear Horn Button Switch  2115Remove 2115Install  2116Hood Horn Button Switch  2116Remove 2116Install  2117Motor Controllers Replacement  2118General  2118Lift Truck Models ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969)  2132Traction Motor and Hydraulic Pump and Motor Controllers  2132Remove 2132Install  2139Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 2139Hydraulic Pump and Motor Controller  2139Remove 2139Install  2146Traction Motor Controllers 2147Remove 2147Install  2154Lift Truck Model ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2155Traction Motor and Hydraulic Pump and Motor Controllers  2155Remove 2155Install  2157Line Contactor 2158Remove 2158Install  2165Fans for Lift Truck Models  Manufactured Before November 2014 ERC22-35VG (ERC045-070VG) (A968),  ERC16-20VA (ERC030-040VA) (A969), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM  (ERP080-100VM) (A985) 2167Remove 2167Install  2169Fans for Lift Truck Model  Manufactured Before November 2014 ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  2170Remove 2170Install  2170Fans for Lift Truck Models  Manufactured After November 2014 ERC045-070VG (A968), ERC030-040VA (A969), ERC80-120VH, ERC100VHS (A938), ERP22-25VL (ERP045-070VL) (A976), and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)  2170Remove 2177Install  2181Vehicle System Manager 2182General  2182Remove 2182Install  2187Programming a New VSM and/or Display Panel 2188PC Service Tool Software 2188Fuses and Relays 2189Backup Alarm 2203Battery Connection 2207Inspect  2207Replacing Cables 2207Cab Heater 2209Lights 2209General  2209Work Lights (Front and Rear) 2213Halogen Bulb Lights  2213Remove 2213Install  2213LED Lights 2213Remove 2213Install  2214Strobe Light 2214Remove 2214Install  2214LED Tail, Backup, and Brake Lights 2215Remove 2215Install  2216Front Marker/Turn Signal Lights  2216Remove 2216Install  2216Dome Light 2216Remove 2216Install  2217Converter  2217Remove 2217Install  2226524319504-9000YRM1377-(09-2019)-UK-EN  2229SECTION 9010 Operational Diagnostic Procedures 2245Group 05 – Operational Checkout  2247SECTION 9025 Traction Motor  2257Group 10 – Principles of Operation 2259Group 30 – Observed Symptoms 2265SECTION 9030 Electrical System 2267Group 03 – General Maintenance and Diagnostic Data 2277Group 10 – Principles of Operation 2321Group 20 – Diagnostic Trouble Codes  2353Group 30 – Observed Symptoms 2965Group 55 – Icons and Graphics  3009SECTION 9035 Drive Axle/Unit 3017Group 10 – Principles of Operation 3019Group 30 – Observed Symptoms 3029Group 20 – Diagnostic Trouble Codes  3041SECTION 9050 Hydraulic Systems 3043Group 10 – Principles of Operation 3047Group 33 – Observed Symptoms-Gear Pump 3085Group 43 – Tests and Adjustments-Gear Pump 3165SECTION 9060 Operators Station 3195Group 10 – Principles of Operation 3197SECTION 9070 Front End (Mast) and Chassis  3237Group 10 – Principles of Operation 3239Group 30 – Observed Symptoms 3257SECTION 9080 Supplementary Data  3301Group 50 – Abbreviations and Acronyms  3303524327049-0620YRM1385-(02-2023)-UK-EN  3311General  3319Discharging the Capacitors for Lift Truck Models ESC030-040AC (B883), ESC030-040AD (C883)  3325Discharging the Capacitors (All Other Models)  3327Traction Motor Repair  3328For Lift Truck Models ,  and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955), ESC030-040AC (B883) 3328Remove 3328Disassemble  3329Electrical Connector Repair or Replacement 3331Clean  3331Inspect  3331Assemble 3332Install  3334For Lift Truck ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 3336Remove 3336Disassemble  3336Electrical Connector Repair or Replacement 3339Clean  3339Inspect  3339Assemble 3340Install  3340For Lift Truck ERP2 2-3 5VL (ERP045-070VL) (A976)  3340Remove 3340Disassemble  3340Clean  3342Inspect  3342Assemble 3343Install  3343For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080120VM, ERP100VML) (A985) 3343Remove 3343Clean  3345Install  3345For Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  3345Remove 3345Disassemble  3345Electrical Connector Repair or Replacement 3347Clean  3347Inspect  3347Assemble 3348Install  3349Traction Motor Repair for 4-5 5T Lift Trucks 3350For Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080120VM, ERP100VML) (A985) 3350Remove 3350Clean  3352Install  3352Hydraulic Motor Repair 3353For Lift Trucks and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955)ESC030-040AC (B883), ESC030-040AD (C883) 3353Remove 3353Disassemble  3354Electrical Connector Repair or Replacement 3356Clean  3356Inspect  3356Assemble 3357Install  3359For Lift Truck ERC22-35VG (ERC045-070VG) (A968)  3360Remove 3360Disassemble  3362Standard Motor 3362Enhanced Motor 3364Electrical Connector Repair or Replacement 3365Clean  3366Inspect  3366Assemble 3367Standard Motor 3367Enhanced Motor 3367Install  3368For Lift Truck Models ERP2 2-3 5VL (ERP045-070VL) (A976) and ERC16-20VA (ERC030-040VA) (A969)  3368Remove 3368Disassemble  3368Electrical Connector Repair or Replacement 3374Clean  3375Inspect  3375Assemble 3376Install  3377For Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  3377Remove 3377Disassemble  3377Electrical Connector Repair or Replacement 3380Clean  3380Inspect  3381Assemble 3381Install  3382Hydraulic Motor Repair For 4 0-5 5T Lift Trucks  3382Remove 3382Disassemble  3382Electrical Connector Repair or Replacement 3384Clean  3384Inspect  3385Assemble 3385Install  3386Torque Specifications  3387Traction Motor for Lift Trucks  and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955) 3387Traction Motor for Lift Truck  and ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969),ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 3387Traction Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 3387Hydraulic Motor for Lift Trucks  and ERP15-20VT (ERP030-040VT) (G807)ERP16-20VF (ERP30-40VF) (A955)  3387Hydraulic Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968)  3387Hydraulic Motor for Lift Truck ERP22-35VG (ERP045-070VG) (A976)  3387Hydraulic Motor for Lift Truck ERC16-20VA (ERC030-040VA) (A969)  3387Hydraulic Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883)  3387Hydraulic Motor for Lift Truck  and ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985)ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  3388524327049-0620YRM1385-(06-2015)-UK-EN  3391General  3395Discharging the Capacitors for Lift Truck Models ESC030-040AC (B883), ESC030-040AD (C883)  3402Discharging the Capacitors (All Other Models)  3403Traction Motor Repair  3403For Lift Truck Models ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955),  and ESC030-040AC (B883) 3404Remove 3404Disassemble  3405Electrical Connector Repair or Replacement 3408Clean  3408Inspect  3408Assemble 3409Install  3412For Lift Truck ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 3414Remove 3414Disassemble  3414Electrical Connector Repair or Replacement 3418Clean  3418Inspect  3418Assemble 3419Install  3419For Lift Truck ERP2 2-3 5VL (ERP045-070VL) (A976)  3419Remove 3419Disassemble  3419Clean  3421Inspect  3421Assemble 3422Install  3422For Lift Truck ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  3422Remove 3422Disassemble  3423Electrical Connector Repair or Replacement 3424Clean  3424Inspect  3425Assemble 3425Install  34263426Traction Motor Repair For Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) 3426Remove 3426Clean  3428Install  3428Hydraulic Motor Repair 3428For Lift Trucks ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), and ESC030-040AC (B883), ESC030-040AD (C883) 3428Remove 3428Disassemble  3430Electrical Connector Repair or Replacement 3432Clean  3432Inspect  3432Assemble 3433Install  3435For Lift Truck ERC22-35VG (ERC045-070VG) (A968)  3437Remove 3437Disassemble  3438Standard Motor 3438Enhanced Motor 3439Electrical Connector Repair or Replacement 3441Clean  3442Inspect  3443Assemble 3443Standard Motor 3443Enhanced Motor 3444Install  3445For Lift Truck Models ERP2 2-3 5VL (ERP045-070VL) (A976) and ERC16-20VA (ERC030-040VA) (A969)  3446Remove 3446Disassemble  3446Electrical Connector Repair or Replacement 3452Clean  3453Inspect  3453Assemble 3454Install  34553455Hydraulic Motor Repair For 4 0-5 5T Lift Trucks  3455Remove 3455Disassemble  3455Electrical Connector Repair or Replacement 3458Clean  3459Inspect  3459Assemble 3460Install  3460Torque Specifications  3461Traction Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF) (A955) 3461Traction Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) 3461Traction Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883) 3461Hydraulic Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF) (A955)  3461Hydraulic Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968)  3461Hydraulic Motor for Lift Truck ERP22-35VG (ERP045-070VG) (A976)  3461Hydraulic Motor for Lift Truck ERC16-20VA (ERC030-040VA) (A969)  3461Hydraulic Motor for Lift Truck ESC030-040AC (B883), ESC030-040AD (C883)  3461Hydraulic Motor for Lift Truck ERP40-50VM, ERP50-55VM6  (ERP080-120VM, ERP100VML) (A985) and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)  3462524332383-8000YRM1384-(01-2020)-UK-EN  3465524332383-8000YRM1384-(04-2023)-UK-EN  3507550025844-1800YRM1438-(01-2011)-UK-EN  3551toc  3551Brake System 3551Safety Precautions Maintenance and Repair  3552General  3555Brake System 3555Service Brakes Repair  3556Remove and Disassemble 3556Clean  3559Inspect  3560Assemble and Install 3560Adjust 3564Parking Brake Repair 3564Remove and Disassemble 3564Inspect  3567Assemble and Install 3567Adjust 3569Master Cylinder Repair 3570Remove 3570Disassemble  3570Clean  3571Inspect  3571Assemble 3572Bench Bleed Master Cylinder  3572Install and Adjust 3572Brake Pedal Components 3573Remove 3573Disassemble  3575Inspect  3575Assemble 3575Install  3575Automatic Park Brake 3576General  3576Remove 3576Manual Release Handle  3576Automatic Park Brake Assembly  3578Automatic Park Brake Module  3578Disassemble  3578Clean and Inspect  3578Assemble 3578Install  3578Automatic Park Brake Module  3578Automatic Park Brake Assembly  3579Manual Release Handle  3579Finishing Steps  3579Adjustments  3579Service Brakes Adjustment  3579Brake Adjust 3579Parking Brake Adjustment 3580Brake System Air Removal 3581Using Pressure Bleed System  3581Using Brake Pedal Pressure 3581Brake Pedal Adjustment 3582Master Cylinder Adjustment 3582Adjust Push Rod  3582Parking Brake Not Applied Switch Test  3583Torque Specifications  3583550025844-1800YRM1438-(04-2023)-UK-EN  3587General  3593Brake System 3593Service Brakes Repair  3594Remove and Disassemble 3594Clean  3598Inspect  3599Assemble and Install 3599Adjust 3604Parking Brake Repair 3605Remove and Disassemble 3605Inspect  3608Assemble and Install 3608Adjust 3610Master Cylinder Repair 3611Remove 3611Disassemble  3611Clean  3612Inspect  3613Assemble 3613Bench Bleed Master Cylinder  3613Install and Adjust 3613Brake Pedal Components 3615Remove 3615Disassemble  3617Inspect  3618Assemble 3618Install  3618Automatic Park Brake 3619General  3619Remove 3619Manual Release Handle  3619Automatic Park Brake Assembly  3621Automatic Park Brake Module  3621Disassemble  3621Clean and Inspect  3622Assemble 3622Install  3622Automatic Park Brake Module  3622Automatic Park Brake Assembly  3622Manual Release Handle  3622Finishing Steps  3622Adjustments  3622Service Brakes Adjustment  3623Brake Adjust 3623Parking Brake Adjustment 3623Brake System Air Removal 3626Using Pressure Bleed System  3626Using Brake Pedal Pressure 3626Brake Pedal Adjustment 3627Master Cylinder Adjustment 3627Adjust Push Rod  3627Parking Brake Not Applied Switch Test  3627Torque Specifications  3628550025849-2000YRM1439-(04-2023)-UK-EN  3631General  3637Discharging the Capacitors 3639Manual Hydraulic Control Valve Repair  3640Remove 3640Beginning Steps  3640Disassemble Handles and Levers 3651Disassemble Manual Control Valve 3653Spool Seal Replacement 3661Clean  3664Inspect  3664Assemble Manual Control Valve  3665Assemble Handles and Levers  3675Install  3678Ending Steps 3688E-Hydraulic Control Valve Repair 3690Remove 3690Beginning Steps  3690Fitting Removal  3690Electrical Disconnect and Control Valve Dismount 3692Disassemble  3694Clean  3699Inspect  3699Assemble 3699Install  3701Electrical Connect and Control Valve Mount 3701Fitting Installation 3702Ending Steps 3704E-Hydraulic Controls 3704Replace E-Hydraulic Control Components 3705Checks and Adjustments 3706Manual Control Valve 3706Primary Relief Valve 3706Optional Work Port Relief Valve  3707E-Hydraulic Control Valve  3707Primary Relief Valve 3707Secondary Port Relief Valve  3708Hydraulic System Air Removal 3708Position Sensor and OPS Check and Adjustment 3709Position Sensor  3709(OPS) Operator Presence Solenoid 3709Manual Control Valve Re-Calibration  3709Calibration Procedure  3710Control Valve  3710Torque Specifications  3711Manual Hydraulic Control Valve 3711Manual Control Valve Handles and Levers  3711E-Hydraulic Control Valve  3711550025849-2000YRM1439-(10-2011)-UK-EN  3713toc  3713Main Control Valves  3713Safety Precautions Maintenance and Repair  3714General  3717Discharging the Capacitors 3719Manual Hydraulic Control Valve Repair  3720Remove 3720Beginning Steps  3720Remove Control Valve 3721Disassemble Handles and Levers 3730Disassemble Manual Control Valve 3732Spool Seal Replacement 3738Clean  3743Inspect  3743Assemble Manual Control Valve  3743Assemble Handles and Levers  3754Install  3757Install Control Valve  3757Ending Steps 3767E-Hydraulic Control Valve Repair 3768Remove 3768Beginning Steps  3768Fitting Removal  3768Electrical Disconnect and Control Valve Dismount 3769Disassemble  3771Clean  3773Inspect  3774Assemble 3774Install  3776Electrical Connect and Control Valve Mount 3776Fitting Installation 3778Ending Steps 3779E-Hydraulic Controls 3779Replace E-Hydraulic Control Components 3780Checks and Adjustments 3780Manual Control Valve 3780Primary Relief Valve 3780Optional Work Port Relief Valve  3781E-Hydraulic Control Valve  3781Primary Relief Valve 3781Secondary Port Relief Valve  3782Hydraulic System Air Removal 3782Position Sensor and OPS Check and Adjustment 3783Position Sensor  3783(OPS) Operator Presence Solenoid 3783Manual Control Valve Re-Calibration  3783Calibration Procedure  3784Control Valve  3784Torque Specifications  3785Manual Hydraulic Control Valve 3785Manual Control Valve Handles and Levers  3785E-Hydraulic Control Valve  3785tables 3713Table 1  Handle Options  3754Table 2  Position Sensor Connector Pin Layout  3767Table 3  Lower Solenoid Connector Pin Layout 3777Table 4  Upper Solenoid Connector Pin Layout 3777Table 5  Position Sensor Wiring  3783Table 6  Sensor Power Check  3783550025854-2100YRM1440-(02-2018)-UK-EN  3789Safety Procedures When Working Near Mast 3793General  3795Tilt Cylinder Repair 3797Remove 3797Disassemble  3798Clean  3800Inspect  3800Assemble 3800Install  3801Adjust Tilt Cylinders  3802Lift Cylinder Repair 3802Main Lift Cylinders  3803Remove 3803Disassemble  3805Two-Stage FFL  3805Three-Stage FFL  3806Two-Stage LFL  3807Clean  3808Inspect  3808Assemble 3808Two-Stage FFL  3808Three-Stage FFL  3809Two-Stage LFL  3809Install  3809System Air Bleed Procedures  3810Free-Lift Cylinder Repair  3810Remove 3810Two-Stage FFL  3810Three-Stage FFL  3812Disassemble  3812Clean  3813Inspect  3813Assemble 3814Install  3814Two-Stage FFL  3814Three-Stage FFL  3814All Free-Lift Cylinders  3815Sideshift Cylinder Repair Prior to December 2016 3815Remove 3815Disassemble  3815Clean and Inspect  3817Assemble 3817Install  3817Sideshift Cylinder Repair After December 2016  3817Remove 3818Disassemble  3820Clean and Inspect  3820Assemble 3820Install  3821Integral Side-Shift Cylinder Gland LeakChecks 3822Fork Positioner Cylinder Repair Prior to December 2016 3822Remove 3822Disassemble  3822Clean  3826Inspect  3826Assemble 3826Install  3826Fork Positioner Cylinder Adjustment  3826Fork Positioner Cylinder Repair After December 2016  3827Remove 3827Disassemble  3827Clean  3830Inspect  3830Assemble 3831Install  3831Fork Positioner Cylinder Adjustment  3831Seal Kit Installation  3832External Installation (Seal and Back-Up Ring)  3832Internal Installation (Piston Rod Assembly)  3833Torque Specifications  3833Tilt Cylinders 3833Main Lift Cylinder 3833Free-Lift Cylinder 3833Sideshift Cylinder 3833Fork Positioner Cylinder 3833550025854-2100YRM1440-(04-2023)-UK-EN  3837Safety Procedures When Working Near Mast 3843General  3846Tilt Cylinder Repair 3849Remove 3849Disassemble  3850Clean  3852Inspect  3852Assemble 3852Install  3853Adjust Tilt Cylinders  3854Lift Cylinder Repair 3855Main Lift Cylinders  3855Remove 3855Disassemble  3857Two-Stage FFL  3857Three-Stage FFL  3858Two-Stage LFL  3859Clean  3860Inspect  3860Assemble 3860Two-Stage FFL  3860Three-Stage FFL  3861Two-Stage LFL  3861Install  3861System Air Bleed Procedures  3862Free-Lift Cylinder Repair  3863Remove 3863Two-Stage FFL  3863Three-Stage FFL  3865Disassemble  3865Clean  3867Inspect  3867Assemble 3867Install  3867Two-Stage FFL  3867Three-Stage FFL  3868All Free-Lift Cylinders  3868Sideshift Cylinder Repair Prior to December 2016 3869Remove 3869Disassemble  3869Clean and Inspect  3870Assemble 3870Install  3870Sideshift Cylinder Repair After December 2016  3871Remove 3871Disassemble  3873Clean and Inspect  3873Assemble 3873Install  3874Integral Side-Shift Cylinder Gland LeakChecks 3875Fork Positioner Cylinder Repair Prior to December 2016 3876Remove 3876Disassemble  3876Clean  3878Inspect  3878Assemble 3879Install  3879Fork Positioner Cylinder Adjustment  3879Fork Positioner Cylinder Repair After December 2016  3881Remove 3881Disassemble  3881Clean  3883Inspect  3883Assemble 3884Install  3884Fork Positioner Cylinder Adjustment  3884Seal Kit Installation  3886External Installation (Seal and Back-Up Ring)  3886Internal Installation (Piston Rod Assembly)  3886Torque Specifications  3887Tilt Cylinders 3887Main Lift Cylinder 3887Free-Lift Cylinder 3887Sideshift Cylinder 3887Fork Positioner Cylinder 3887550025859-4000YRM1441-(04-2023)-UK-EN  3889General  3895Safety Procedures When Working Near Mast 3895Fork Replacement 3898Standard Carriage and Integral Sideshift Carriage  3898Remove 3898Install  3900Checks 3900Fork Positioner Carriage 3901Carriages Repair 3902Standard Carriage  3902Remove 3902Repair 3903Install  3903Integral Sideshift Carriage, Lift Trucks Manufactured Prior To December, 2016  3904Remove 3904Clean and Inspect  3906Repair 3907Install  3908Integral Sideshift Carriage, Lift Trucks Manufactured December, 2016 Through Late June, 2018 3908Remove 3908Disassemble  3911Clean and Inspect  3911Assemble 3912Install  3913Integral Sideshift Carriage, Lift Trucks Manufactured Late June, 2018 and After  3913Remove 3913Disassemble  3916Clean and Inspect  3916Assemble 3917Install  3918Fork Positioner, Lift Trucks Manufactured Before December, 2016  3918Remove 3918Clean and Inspect  3922Disassemble and Assemble 3922Install  3922Fork Positioner Hydraulic Hose Adjustment  3924Fork Positioner, Lift Trucks Manufactured December, 2016 and After 3925Remove 3925Disassemble and Assemble 3928Clean and Inspect  3928Install  3928Fork Positioner Hydraulic Hose Adjustment  3929Mast Repair  3931Remove 3931Two-Stage LFL and Two-Stage FFL Masts, Disassemble 3934Three-Stage FFL Mast, Disassemble  3938Clean and Inspect  3940Two-Stage LFL and Two-Stage FFL Mast, Assemble 3941Three-Stage FFL Mast, Assemble 3942Mast, Install  3943Header Hose Arrangement  3946Two-Stage LFL  3946Two-Stage FFL  3952Three-Stage FFL  3959Adjustment 3967Lift Chains Adjustment 3968Carriage Adjustments 3970Mast Adjustments 3972Load Roller Adjustment 3972Mast Side Kicking Adjustment 3973550025859-4000YRM1441-(06-2019)-UK-EN  3975General  3979Safety Procedures When Working Near Mast 3979Fork Replacement 3981Standard Carriage and Integral Sideshift Carriage  3981Remove 3981Install  3983Checks 3983Fork Positioner Carriage 3984Carriages Repair 3984Standard Carriage  3984Remove 3984Repair 3986Install  3986Integral Sideshift Carriage, Lift Trucks Manufactured Prior To December, 2016  3986Remove 3986Clean and Inspect  3989Repair 3990Install  3991Integral Sideshift Carriage, Lift Trucks Manufactured December, 2016 Through Late June, 2018 3991Remove 3991Disassemble  3994Clean and Inspect  3994Assemble 3995Install  3995Integral Sideshift Carriage, Lift Trucks Manufactured Late June, 2018 and After  3996Remove 3996Disassemble  3999Clean and Inspect  3999Assemble 4000Install  4000Fork Positioner, Lift Trucks Manufactured Before December, 2016  4001Remove 4001Clean and Inspect  4005Disassemble and Assemble 4005Install  4005Fork Positioner Hydraulic Hose Adjustment  4006Fork Positioner, Lift Trucks Manufactured December, 2016 and After 4008Remove 4008Disassemble and Assemble 4011Clean and Inspect  4011Install  4011Fork Positioner Hydraulic Hose Adjustment  4012Mast Repair  4013Remove 4013Two-Stage LFL and Two-Stage FFL Masts, Disassemble 4016Three-Stage FFL Mast, Disassemble  4021Clean and Inspect  4023Two-Stage LFL and Two-Stage FFL Mast, Assemble 4024Three-Stage FFL Mast, Assemble 4025Mast, Install  4026Header Hose Arrangement  4028Two-Stage LFL  4029Two-Stage FFL  4035Three-Stage FFL  4042Adjustment 4050Lift Chains Adjustment 4050Carriage Adjustments 4051Mast Adjustments 4053Load Roller Adjustment 4054Mast Side Kicking Adjustment 4055550025864-8000YRM1442-(07-2023)-UK-EN  4057General  4063Serial Number Data 4063Discharging the Capacitors 4064Rapid Charge 4064How to Move Disabled Lift Truck  4065How to Tow Lift Truck  4065How to Put Lift Truck on Blocks  4066How to Raise Drive Tires 4066How to Raise Steering Tires  4066How to Clean a Lift Truck  4067Safety Procedures When Working Near Mast 4068WHEN WORKING NEAR THE MAST ALWAYS: 4068Maintenance Schedule 4071Maintenance Procedures Every 8 Hours or Daily  4077How to Make Checks With Key or Keyless Switch OFF  4077Tires and Wheels 4077Forks  4077General  4077Inspect  4077Remove 4079Install  4082Adjustment 4083Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments 4083Safety Labels  4084Steering Column Adjustments  4084Tilt Adjust Feature  4084Tilt Memory Feature  4084Telescopic Feature 4085Operator Restraint System  4085Emergency Locking Retractor (ELR)  4086Seat Adjustments 4087Seat Position Adjustment 4087Seat Adjustment for Operator Weight  4087Battery Restraint System 4088Battery  4091Hydraulic System 4092How to Make Checks With Key or Keyless Switch ON 4094Horn, Lights, and Backup Alarm 4094Emergency Disconnect Switch  4094Steering System  4095Service Brakes 4096Parking Brake  4096Automatic Parking Brake  4096Hydraulic Control Levers and Pedals  4096Direction and Speed Control Pedals 4096Lift System Operation  4097Oil Leaks  4097Maintenance Procedures Every 500 Hours or Three Months 4098Forks, Inspect 4098Header Hose Checks 4099Mast Lubrication 4100Parking Brake Adjustment 4104Brake Fluid Check  4106Master Cylinder Fluid Check  4106Operator Presence System Check 4107Differential and Speed Reducer 4107Tilt Cylinder Rod End Pins 4108Lift Chains  4109Wear Check 4109Lift Chain Lubrication 4110Fork Pins and Guides 4111Check Upper and Lower Bearings, Integral Sideshift Carriage  4111Check Lower Mounting Hook, Integral Sideshift Carriage 4114Steering Axle  4114Lubricate King Pins and Tie Rods 4114Hydraulic Tank Breather, Check 4115Other Lubrication  4117Line Contactor 4117Maintenance Procedures Every 2000 Hours or Yearly  4119Hydraulic System 4119Hydraulic Filter Element, Replace  4119Hydraulic Tank Breather, Change  4120Differential and Speed Reducer Oil Change  4123Brake Fluid Replacement  4125Service Brakes 4126Forks, Inspect 4128Integral Sideshift Carriage, Replace Upper and Lower Bearings  4129Lift Chains  4129Wheel Bearings 4129Steer Wheels, Lubrication  4129Drive Wheels, Lubrication  4129Maintenance Procedures Every 4000 Hours Or Two Years 4130Hydraulic Oil, Change  4130Steering Direction Sensor Inspection 4130Fixed Steering Column  4130Telescopic Steering Column 4132Telescopic Steering Column Lubrication 4134Battery Maintenance  4135How to Charge Battery  4135How to Change Batteries  4136General  4136Remove the Battery 4136Install the Battery  4140Lift and Tilt System Leak Check  4142Lift Cylinders Leak Check  4142Tilt Cylinder Leak Check 4142Lift Chain Adjustments 4143Welding Repairs  4145Overhead Guard Changes 4146Wheels and Tires 4147Adhesives and Sealants 4149550025867-8000YRM1442-(04-2019)-UK-EN  4151General  4157Serial Number Data 4157Discharging the Capacitors 4158Rapid Charge 4158How to Move Disabled Lift Truck  4159How to Tow Lift Truck  4159How to Put Lift Truck on Blocks  4160How to Raise Drive Tires 4160How to Raise Steering Tires  4160How to Clean a Lift Truck  4161Safety Procedures When Working Near Mast 4161WHEN WORKING NEAR THE MAST ALWAYS: 4162Maintenance Schedule 4164Maintenance Procedures Every Shift 4169How to Make Checks With Key or Keyless Switch OFF  4169Tires and Wheels 4169Forks  4170General  4170Inspect  4170Remove 4171Install  4174Adjustment 4174Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments 4175Safety Labels  4175Steering Column Adjustments  4176Tilt Adjust Feature  4176Tilt Memory Feature  4176Telescopic Feature 4176Operator Restraint System  4176Emergency Locking Retractor (ELR)  4177Seat Adjustments 4178Seat Position Adjustment 4178Seat Adjustment for Operator Weight  4178Battery Restraint System 4179Battery  4182Hydraulic System 4183How to Make Checks With Key or Keyless Switch ON 4185Horn, Lights, and Backup Alarm 4185Emergency Disconnect Switch  4185Steering System  4186Service Brakes 4187Parking Brake  4187Automatic Parking Brake  4187Hydraulic Control Levers and Pedals  4187Direction and Speed Control Pedals 4187Lift System Operation  4187Oil Leaks  4188Maintenance Procedures Every 1000 Hours or 6 Months  4188Forks, Inspect 4188Header Hose Checks 4189Mast Lubrication 4190Parking Brake Adjustment 4194Brake Fluid Check  4196Master Cylinder Fluid Check  4196Operator Presence System Check 4197Differential and Speed Reducer 4197Tilt Cylinder Rod End Pins 4198Lift Chains  4199Wear Check 4199Lift Chain Lubrication 4200Fork Pins and Guides 4201Check Upper and Lower Bearings, Integral Sideshift Carriage  4201Check Lower Mounting Hook, Integral Sideshift Carriage 4203Steering Axle  4204Lubricate King Pins and Tie Rods 4204Hydraulic Tank Breather, Check 4205Other Lubrication  4207Line Contactor 4207Maintenance Procedures Every 2000 Hours or Yearly  4208Hydraulic System 4208Hydraulic Filter Element, Replace  4208Hydraulic Tank Breather, Change  4210Differential and Speed Reducer Oil Change  4213Brake Fluid Replacement  4215Service Brakes 4216Forks, Inspect 4218Integral Sideshift Carriage, Replace Upper and Lower Bearings  4219Lift Chains  4219Wheel Bearings 4219Steer Wheels, Lubrication  4219Drive Wheels, Lubrication  4219Maintenance Procedures Every 4000 Hours Or Two Years 4219Hydraulic Oil, Change  4219Steering Direction Sensor Inspection 4220Fixed Steering Column  4220Telescopic Steering Column 4222Telescopic Steering Column Lubrication 4223Battery Maintenance  4224How to Charge Battery  4224How to Change Batteries  4225General  4225Remove the Battery 4226Install the Battery  4230Lift and Tilt System Leak Check  4231Lift Cylinders Leak Check  4232Tilt Cylinder Leak Check 4232Lift Chain Adjustments 4233Welding Repairs  4234Overhead Guard Changes 4234Wheels and Tires 4235Adhesives and Sealants 4236550025872-8000YRM1443-(04-2023)-UK-EN  4239Counterweights 4245Hydraulic System 4245Steering System  4246Specifications 4246Turning Radius 4246Wheels and Tires 4246Battery Specifications 4247Capacities 4248Tilt Angles  4248Maximum Carriage and Tilt Creep Rates  4249Mast Speeds  4249Torque Specifications  4251Frame  4251Drive Axle 4251Differential and Speed Reducer 4251Brake System 4251Steering Axle  4252Masts  4252Tilt Cylinders 4252Hydraulic Pump and Motor 4252Hydraulic Tank 4253Hydraulic Control Valves 4253Manual Valve 4253Manual Handles and Levers  4253Manual Valve Covers  4253E-Hydraulic Valve  4253Electrical System  4254Adhesives and Sealants 4255550025872-8000YRM1443-(09-2018)-UK-EN  4257Counterweights 4261Hydraulic System 4261Steering System  4261Specifications 4261Turning Radius 4262Wheels and Tires 4262Battery Specifications 4263Capacities 4263Tilt Angles  4264Maximum Carriage and Tilt Creep Rates  4264Mast Speeds  4265Torque Specifications  4266Frame  4266Drive Axle 4266Differential and Speed Reducer 4266Brake System 4267Steering Axle  4267Masts  4267Tilt Cylinders 4268Hydraulic Pump and Motor 4268Hydraulic Tank 4268Hydraulic Control Valves 4268Manual Valve 4268Manual Handles and Levers  4269Manual Valve Covers  4269E-Hydraulic Valve  4269Electrical System  4269Adhesives and Sealants 4269550073240-1900YRM1620-(01-2023)-UK-EN  4273Proper Flushing after Major Hydraulic Repairs  4279Introduction 4279The Phases of Wear 4279Causes of Hydraulic System Failure 4279Progression of Contaminant Caused Hydraulic System Failure 4280Hydraulic System Flushing Techniques 4280Double Oil and Filter Change 4280Mechanical Cleaning  4281Cleaning of Components 4281How to Clean Tubes and Hoses 4281Filter Caddy 4281Start-Up Procedure for Cleaned System  4282Contaminated Oil Coolers 4282Additional Filter Caddy Functions  4283How to Handle Different Fluids 4283Water Removal Filters  4283Fluid Conditioning and System Flushing Procedures  4284Operation of the Filter Caddy  4284Filter Caddy operation 4284Fluid Conditioning Procedure 4284Filter Caddy Start-Up  4285System Flushing Procedure  4285Component Cleaning Procedure 4286Reservoir Cleaning Procedure 4286Cylinder Cleaning Procedure  4286Hose and Tube Cleaning Procedure 4286Valve Cleaning Procedure 4287Front-End Attachment Cleaning Procedure  4288System Flushing Procedure  4288Filter Caddy Start-Up  4289System Start-Up and Flushing 4289Reservoir Fluid Cleaning Times 4290Dealing With Different Fluid Types 4291Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 4291Filter Caddy Maintenance 4291Servicing the Strainer 4291DC Motor 4291Hydraulic Oil Sampling Method and Procedure  4292Hydraulic Oil Sampling Method  4292Objective  4292General Guidelines 4292Synopsis 4293Hydraulic Oil Analysis Report Guidelines 4294Sampling Conditions  4294Equipment  4294Sampling Procedure 4295Hydraulic Oil Sampling 4295Sample Labeling  4295Results Documentation  4295550073240-1900YRM1620-(03-2020)-UK-EN  4297Proper Flushing after Major Hydraulic Repairs  4301Introduction 4301The Phases of Wear 4301Causes of Hydraulic System Failure 4301Progression of Contaminant Caused Hydraulic System Failure 4302Hydraulic System Flushing Techniques 4302Double Oil and Filter Change 4302Mechanical Cleaning  4303Cleaning of Components 4303How to Clean Tubes and Hoses 4303Filter Caddy 4303Start-Up Procedure for Cleaned System  4304Contaminated Oil Coolers 4304Additional Filter Caddy Functions  4304How to Handle Different Fluids 4304Water Removal Filters  4305Fluid Conditioning and System Flushing Procedures  4305Operation of the Filter Caddy  4305Filter Caddy operation 4305Fluid Conditioning Procedure 4306Filter Caddy Start-Up  4306System Flushing Procedure  4307Component Cleaning Procedure 4307Reservoir Cleaning Procedure 4307Cylinder Cleaning Procedure  4307Hose and Tube Cleaning Procedure 4308Valve Cleaning Procedure 4308Front-End Attachment Cleaning Procedure  4309System Flushing Procedure  4309Filter Caddy Start-Up  4310System Start-Up and Flushing 4310Reservoir Fluid Cleaning Times 4311Dealing With Different Fluid Types 4311Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 4311Filter Caddy Maintenance 4312Servicing the Strainer 4312DC Motor 4312Hydraulic Oil Sampling Method and Procedure  4312Hydraulic Oil Sampling Method  4312Objective  4312General Guidelines 4312Synopsis 4313Hydraulic Oil Analysis Report Guidelines 4314Sampling Conditions  4315Equipment  4315Sampling Procedure 4315Hydraulic Oil Sampling 4315Sample Labeling  4316Results Documentation  4316