Yale Forklift B245 (MP16, MP18, MP20, MP22 (MPB045VH)) NEW Service Manual PDF

Yale Forklift B245 (MP16, MP18, MP20, MP22 (MPB045VH)) NEW Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift B245 (MP16, MP18, MP20, MP22 (MPB045VH)) NEW Service Manual – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift B245 (MP16, MP18, MP20, MP22 (MPB045VH)) NEW Service Manual – PDF DOWNLOAD

524150797-8000YRM0231-(02-2023)-UK-EN 1
General 7
Threaded Fasteners 7
Nomenclature, Threads 7
Strength Identification 8
Cotter (Split) Pins 9
Fastener Torque Tables 14
Conversion Table 16
524158040-2240YRM0001-(01-2023)-UK-EN 23
General 29
Battery Type 29
Lead-Acid Batteries 29
Lithium-Ion Batteries 30
Specific Gravity 30
Chemical Reaction in a Cell 30
Electrical Terms 32
Battery Selection 33
Battery Voltage 34
Battery as a Counterweight 34
Battery Ratings 34
Kilowatt-Hours 34
Battery Maintenance 35
Safety Procedures 35
Maintenance Records 35
New Battery 35
Cleaning Battery 36
Adding Water to Battery 38
Hydrometer 38
Battery Temperature 39
Charging Battery 40
Types of Battery Charges 41
Methods of Charging 42
Troubleshooting Charger 43
Knowing When Battery Is Fully Charged 43
Where to Charge Batteries 43
Equipment Needed 43
Battery Connectors 44
Battery Care 44
Troubleshooting 46
550036879-0620YRM1513-(09-2022)-UK-EN 51
General 57
Accessing the Drive Unit Compartment, Lift Trucks A249 58
Accessing the Drive Unit Compartment, Lift Trucks A245 and B245 59
Special Precautions 60
Discharging the Capacitors 60
Description 61
AC Motor Repair 62
Remove 62
Disassemble 62
Inspect 65
Assemble 65
Install 65
Troubleshooting 66
550036880-0630YRM1503-(09-2022)-UK-EN 69
General 75
Safety Precautions 75
Drive Tire 77
Remove 77
Install 77
Master Drive Unit 77
Remove 77
Steering Bearing 79
Install 79
Troubleshooting 80
550036882-1800YRM1505-(09-2022)-UK-EN 83
General 89
Description 90
Special Precautions 91
Brake Check 92
Hold On Grade Test 92
Brake Coil Check 93
Brake Assembly Repair 93
Remove 93
Install 94
Troubleshooting 95
550036886-4000YRM1509-(09-2022)-UK-EN 97
General 103
Description of Operation 103
Load Wheel 104
Remove 104
Install 105
Caster Wheels 106
Caster Adjustment 106
Caster Replacement 107
Disassemble 108
Assemble 108
Rear Link and Load Wheel Assembly 109
Remove 109
Disassemble 110
Assemble 110
Install 110
Rocker Arm and Pull Rods 111
Remove 111
Disassemble 113
Assemble 114
Install 114
Troubleshooting 115
550136713-2240YRM1890-(09-2022)-UK-EN 117
General 121
Lithium-Ion Batteries 121
Multi-Pack Lithium-Ion Configurations 121
Electrical Terms 122
Battery Voltage 122
Sleep Mode 123
Sleep Mode 123
Battery Shut Down (Non Sleep Mode) 123
Wake-up circuit 123
Charging and Troubleshooting 124
Charger Mode/Battery Type Selection 124
Changing Mode Setting 127
Convenience Port 128
General 128
LED Status Display 129
Charging 129
Charger Troubleshooting 130
General 130
Error Modes 132
A C Convenience Port Accessory 134
General Troubleshooting 134
Wake-Up Circuit 134
Wake-up Relay 135
Lithium-Ion Pack 135
Battery Ratings 137
Kilowatt-Hours 137
Battery Maintenance 138
Safety Procedures 138
Cleaning Battery 138
Charging Battery 138
Troubleshooting Charger 138
Knowing When Battery Is Fully Charged 138
Where to Charge Batteries 139
Battery Care 139
Shipping and Handling 139
550178940-0100YRM2063-(09-2022)-UK-EN 143
General 149
Frame Separation and Assembly 150
Frame Separation 150
Frame Assembly 150
Moveable Load Backrest 150
Removal 150
Disassembly 152
Painting Instructions 152
Label Replacement 152
550178941-1600YRM2064-(09-2022)-UK-EN 155
General 161
Special Precautions 161
Control Handle Head 162
Control Handle 162
Remove 162
Install 165
Gas Spring 167
General 167
Discharging the Gas Spring 167
Remove 167
Install 168
Troubleshooting 169
550178942-1900YRM2070-(09-2022)-UK-EN 171
General 177
Special Precautions 177
Operation 179
Lifting a Load 179
Lowering a Load 180
Hydraulic Lines 180
Hydraulic Oil 180
Clean 180
Sound Level 180
Hydraulic Unit 181
Remove 181
Install 181
Hydraulic Pump 182
Remove 182
Install 182
Hydraulic Pump Reservoir 184
Remove 184
Install 184
Hydraulic Cylinder 185
Remove 185
Repacking 185
Install 186
Relief Valve Adjustment 187
Relief Valve Pressure Check 187
Relief Valve Adjust 188
Troubleshooting 190
550178943-2200YRM2076-(06-2023)-UK-EN 193
General 199
Special Precautions 200
Discharging the Capacitors 200
Electrical System Checks 201
Safety Precautions 201
Repairs 203
Controller, Replace 203
Remove 203
Install 203
Fuses 205
Emergency Disconnect Switch/Main Contactor and Coil 206
Disconnect Switch, Check 206
Remove Disconnect Switch 206
Install Disconnect Switch 206
Main Contactor Coil, Check 206
Horn 207
Remove 207
Install 207
Brake and Interlock Sensor 208
Remove 208
Check 208
Height Limit 209
Control Handle 209
Disassemble 209
Control Handle Card 209
Configure 209
Calibrate 211
Assemble 212
Charger and Convenience Port 214
Remove 214
Install 215
ACCUSENSE Battery Charger 216
Charger Mode/Battery Type Selection 216
Changing Mode Setting 218
Convenience Port 219
General 219
LED Status Display 220
Charging 221
Troubleshooting 221
General 221
Error Modes 223
A C Convenience Port Accessory (Optional) 224
Battery Pack Troubleshooting 224
BDI Display 226
Remove 226
Install 226
Tester Menu 227
550178946-8000YRM2077-(06-2023)-UK-EN 233
Introduction 239
General 239
Drive Unit Compartment Covers 240
How to Move a Disabled Truck 240
How to Tow the Lift Truck (Without Tow Switch) 241
How to Tow the Lift Truck (With Tow Switch) 242
How to Put the Truck on Blocks 243
How to Raise Drive/Steer Tire 244
How to Raise the Load Wheels 244
Special Precautions 245
Discharging Capacitors 245
Maintenance Schedule 246
Maintenance Procedures Every 8 Hours or Daily 248
Maintenance Procedures Every 350 Hours or Every 2 Months 253
Caster Lubrication 254
Drive Tire Check 254
Maintenance Procedures Every 2000 Hours or Yearly 255
Hydraulic System 255
Oil Change 255
Electrical 257
Battery Maintenance 258
How To Charge The Battery 258
Equalizing Charge 258
Normal Charge 259
How To Check The Battery 259
How To Change The Battery 259
Lithium-Ion Battery 260
Lithium-Ion Battery Care 260
Battery Specifications 261
550178947-8000YRM2078-(09-2022)-UK-EN 263
Hydraulic System 269
Hydraulic Oils 269
Grease 269
Truck Weights 270
Tires 270
Torque Specifications 270
Caster Assembly 270
Caster Assembly (Dynamic) 270
Master Drive Unit 270
Steering 271
Electrical 271
Lift Mechanism 271
Covers 271
Operator Guard 271
Battery Specifications 272
550178948-8000YRM2079-(09-2022)-UK-EN 275
General Notes 281
Schematic/Wiring Diagrams 282
550194917-2200YRM2146-(06-2023)-UK-EN 301
General 307
Safety Precautions 307
Description 308
AC Motor Controller 308
Principles of Operation 309
Remove and Install 309
Battery Display Indicator (BDI) / Hourmeter 310
Fault Codes 310