Yale Forklift KDP50UX (KDP100UX) [A7R9] Maintenance Manual – PDF DOWNLOAD

Yale Forklift KDP50UX (KDP100UX) [A7R9] Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift KDP50UX (KDP100UX) [A7R9] Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 68
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift KDP50UX (KDP100UX) [A7R9] Maintenance Manual – PDF DOWNLOAD

Forklift Truck Main Parts 7
Description of Forklift Truck Main Parts 7
Forklift Main Technical Parameters 8
Main Technical Parameters 8
Power System 11
Engine System 11
Engine Overview 11
Fuel System 11
Fuel Tank 11
Fuel Quantity Sensor 12
Maintenance of Fuel System 13
Fuel Filter 13
Fuel Filter Service 13
Fuel-Water Separator (Sediment Bowl) 13
Clean Fuel Tank 14
Transmission 15
Hydraulic Transmission Case and Torque Converter 15
Transmission Overview 15
Torque Converter 16
Hydraulic Clutch 17
Control Valve, Safety Valve and Inching Valve 18
Control Valve 18
Constant Pressure Valve 19
Adjusting Valve 19
Overflow Valve 19
Inching Valve 19
Transmission Case 20
Oil Feed Pump 20
Speed Reducer and Speed Differential 20
Speed Differential 21
Traction of Forklift Truck to be Repaired 21
Hydraulic Oil Circuit 21
Oil Inlet/Outlet Connection Location 23
Cause of Failure and Troubleshooting 24
Drive Axle 25
Overview 25
Axle Housing 27
Front Wheel Hub 27
Maintenance 27
Adjustment of Pre-Tightening Force 27
Wheel Mounting Sequence 27
Tire Installation 27
Installation of Double Tire 28
Steering System 29
Overview 29
Fully Hydraulic Steering Gear Assembly 29
Steering Cylinder 30
Examination After Reassembly of Steering System 31
Steering Axle 32
Steering System (Full Hydraulic Steering Model) 32
Cross-Setting Cylinder Steering Axle 32
Steering Device 34
Overview 34
Steering Knuckle and Steering King Pin 34
Steering Wheel Bearing Pre-Load Information 34
Brake System 35
Overview 35
Brake Master Cylinder 35
Wheel Brake 36
Wheel Brake 36
Automatic Clearance Regulator 38
Manual Brake 38
Adjustment of Brake Pedal 38
Adjustment of Brake Switch 39
Maintenance 39
Disassemble, Wheel Brake 39
Inspect 40
Assemble, Wheel Brake 41
Test Automatic Clearance Regulator 42
Troubleshoot Wheel Brake 44
Hydraulic System 45
Overview 46
Main Oil Pump 48
Bypass Valve 48
Multi-Way Valve 48
Operation of Multi-Way Valve 49
Main Safety Valve 49
Work of Tilt Auto-Locking Valve 50
Lifting Cylinder 51
Cut-Off Valve 52
Tilting Cylinder 53
Troubleshoot Hydraulic System 55
Lifting System 56
Safety Procedures When Working Near Mast 56
Mast 57
Carriage 58
Lifting Chain 58
Electrical System 59
Overview 59
Electrical Box 59
Battery 59
Electrical Schematics 61
Troubleshoot Electrical System 61
Troubleshoot Truck Safety System (OPS/Park Brake Alarm System) 61
Truck Will Not Start 61
Lift, Lowering and Tilt Functions are not Working 62
Forward and Back Functions are not Working 62
Drive, Operation, and Routine Maintenance of Forklift Truck 63
Transporting the Forklift Truck 63
Towing 63
Long-Term Storage of Forklift Truck 63
Maintenance Procedures Prior to Operation 64
Cautions During the Operation 64
Cooling System 65